Yamaha XMAX YP250R Owner's Manual

Summary of XMAX YP250R

  • Page 1

    1c0-f8199-e4 yp250r owner’s manual 1c0-f8199-e4.Qxd 22/11/07 05:41 página 1.

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    1c0-f8199-e4.Qxd 22/11/07 05:41 página 2.

  • Page 3: Introduction

    Eau10110 welcome to the yamaha world of motorcycling! As the owner of the yp250r, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the time to rea...

  • Page 4: Important Manual Information

    Eau34111 particularly important information is distinguished in this manual by the following notations: important manual information caution: a caution indicates special precautions that must be taken to avoid damage to the scooter. Note: a note provides key information to make procedures easier or ...

  • Page 5: Important Manual Information

    Eaus1172 important manual information yp250r owner’s manual ©2007 by yamaha motor espaÑa s.A. 1st edition, november 2007 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor espaÑa s.A. Is expressly prohibited. Printed in spain. 1c0-f8199-e4.Qxd 22/1...

  • Page 6: Table of Contents

    Safety information .....................1-1 further safe-riding points .................1-4 description.....................................2-1 left view ...........................................2-1 right view .........................................2-2 controls and instruments .................2...

  • Page 7: Table of Contents

    Scooter care and storage .....7-1 matte color caution...........................7-1 care ..................................................7-1 storage .............................................7-3 specifications ...............................8-1 consumer information .............9-1 identificati...

  • Page 8: Safety Information

    Eau10261 scooters are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this scooter. He or she should: ● obtain thorough instruc- ti...

  • Page 9: Safety Information

    ● the posture of the operator and passenger is important for proper control. • the operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter. • the passenger should always hold onto the operator, the seat strap or grab bar, if...

  • Page 10: Safety Information

    To the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imba- lance or instability. ● shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Check a...

  • Page 11: Safety Information

    • never refuel while smoking or in the vicinity of an open flame. ● never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi- sonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has ade- ...

  • Page 12: Safety Information

    ● always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket. ● do not carry too much luggage on the scooter. An overloaded scooter is unstable. 1 t safety information 1-5 1c0-f8199-e4.Qxd 22/11/07 05:41 página 12.

  • Page 13: Description

    Eau10410 left view description 2-1 2 1. Fuel tank cap (page 3-11) 2. Owner’s tool kit (page 6-1) 3. V-belt case air filter cover (page 6-13) 4. Rear storage compartment (page 3-15) 5. Air filter case cover (page 6-13) 6. Spring preload adjusting ring (page 3-17) 7. Final transmission oil filler cap ...

  • Page 14: Description

    Eau10420 right view description 2-2 2 1. Grab bar 2. Seat (page 3-13) 3. Battery (page 6-24) 4. Fuses (page 6-25) 5. Front brake pads (page 6-29) 6. Coolant level window (page 6-12) 7. Passenger footrest 8. Centerstand (page 6-22) 9. Engine oil filler cap (page 6-9) 10. Rear brake pads (page 6-19) 1...

  • Page 15: Description

    Eau10430 controls and instruments description 2-3 2 1. Rear brake lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Speedometer (page 3-4) 4. Multi-function display (page 3-6) 5. Right handlebar switches (page 3-9) 6. Throttle grip (page 5-2) 7. Front brake lever (page 3-10) 8. Main switch/...

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    Eau10974 immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) this vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following. ● a code re-registering key (with a red bow) ● ...

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    Eau10471 main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. Note: be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the code re-registering key (red bow), kee...

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    To unlock the steering 1. Push 2. Turn push the key in, and then turn it to “off” while still pushing it. Ewa10060 s s warning never turn the key to “off” or “lock” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident....

  • Page 19

    Eau11350 fuel level warning light “ ” this warning light comes on when the fuel level drops below approximately 2 l (0.53 us gal) (0.44 imp.Gal). When this occurs, refuel as soon as possi- ble. The electrical circuit of the warning light can be checked by turning the key to “on”. If the warning ligh...

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    Eaum1470 fuel gauge 1. Fuel gauge 2. Fuel level warning light “ ” the fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “e” (empty) as the fuel level decreases. When the remai- ning fuel in the tank reaches approxi- mately 2 l (0.53 us gal) (0.44 imp.Gal), the fuel l...

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    Eaum2050 multi-function display 1. “mode” button 2. Multi-function display 3. “set” button the multi-function display is equip- ped with the following: ● an odometer (which shows the total distance traveled) ● two tripmeters (which show the distance traveled since they were last set to zero, the tim...

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    1. Distance 2. Time 3. Average speed if the fuel level warning light comes on (see page 3-3.), the display will auto- matically change to the fuel reserve tripmeter mode “trip/fuel” and start counting the distance traveled from that point. In that case, pushing the “mode” button switches the display...

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    Ambient temperature display 1. Frost warning indicator “ ” 2. Negative symbol “ – ” 3. Ambient temperature this display shows the ambient tem- perature from -30 °c ( -86 °f) to 50 °c (122 °f). The frost warning indicator “ ” automatically comes on if the tempe- rature is lower than 3 °c (37.4 °f). O...

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    Eau12331 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by a yamaha dealer. Contact a yamaha dealer for more information. Eau12347 handlebar switches 1. Start switch “ g ” 2. Hazard switch “ ” 1. Dimmer switch “ j / k ” 2. Pass switch “passing” 3. Turn signa...

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    Note: even if the key is turned from “on” to “off” with the hazard lighting on, the hazard lighting will continue to flash regardless of the hazard switch posi- tion. To cancel the hazard lighting, the key must be turned to “on” and the hazard switch must be set to the “h” position. The hazard light...

  • Page 26

    Eaut1382 fuel tank cap to remove the fuel tank cap open the lid by pulling the lever up. 1. Push 1. Open the lid insert the key into the fuel tank cap lock and turn it 1/4 turn counterclock- wise. The lock will be released and the fuel tank cap can be removed. 1. Open the fuel tank cap note: after r...

  • Page 27

    3. Close the lid. 1. Close the lid ewa10130 s s warning make sure that the fuel tank cap is properly installed before riding. Eau13211 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. 1. Fuel tank filler tube 2. Fuel level ewa108...

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    Or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Eau13442 catalytic converters this vehicle is equipped with catalytic converters in the exhaust system. Ewa10860 s ...

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    2. Remove the key from the main switch if the scooter will be left unattended. Note: make sure that the seat is properly secured before riding. Eaut1711 storage compartments front storage compartment 1. Front storage compartment ewa11190 s s warning ● do not exceed the load limit of 1 kg (2.2 lb) fo...

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    Cles in a plastic bag before sto- ring them in the compartment. ● since the rear storage com- partment may get wet while the scooter is being washed, wrap any articles stored in the rear compartment in a plastic bag. ● do not keep anything valuable or breakable in the rear storage compartment. Ewat1...

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    Eaut1060 rear storage compartment 1. Rear storage compartment there is a storage compartment under the seat. Ewa10960 s s warning ● do not exceed the load limit of 5 kg (11 lb) for the storage compartment. ● do not exceed the maximum load of 180 kg (396.9 lb) for the vehicle. Eca10080 caution: keep ...

  • Page 32

    Eau14880 adjusting the shock absorber assemblies each shock absorber assembly is equipped with a spring preload adjus- ting ring. Eca10100 caution: never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Ewa10210 s s warning always adjust both shock absorber assemblies e...

  • Page 33

    Ewa10240 s s warning the vehicle must not be ridden with the sidestand down, or if the sides- tand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yama- ha’s ignition circuit cut-o...

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    Instrument and control functions 3-19 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? With the engine still off: 6. Move the ...

  • Page 35: Pre-Operation Checks

    Eau15593 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpec- tedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid lea- kage or loss of tire air pressure could have seri...

  • Page 36: Pre-Operation Checks

    Eau15605 pre-operation check list pre-operation checks 4-2 4 item checks page • check fuel level in fuel tank. Fuel • refuel if necessary. 3-11, 3-12 • check fuel line for leakage. • check oil level in engine. Engine oil • if necessary, add recommended oil to specified level. 6-9 • check vehicle for...

  • Page 37: Pre-Operation Checks

    Item checks page brake levers • make sure that operation is smooth. • lubricate lever pivoting points if necessary. 3-10, 6-18 centerstand, sidestand • make sure that operation is smooth. • lubricate pivots if necessary. 6-22 chassis fasteners • make sure that all nuts, bolts and screws are properly...

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    Eau15980 ewa10870 s s warning ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thoroughly understand. ● never start the engine or ope- rate it in a closed area for any length of tim...

  • Page 39

    Crank the engine more than 10 seconds on any one attempt. If the engine does not start, try with the throttle open 1/8 turn. Eca11040 caution: for maximum engine life, never accelerate hard when the engine is cold! Eau16761 starting off note: before starting off, allow the engine to warm up. 1. Whil...

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    Eau16792 braking 1. Close the throttle completely. 2. Apply both front and rear brakes simultaneously while gradually increasing the pressure. Ewa10300 s s warning ● avoid braking hard or suddenly (especially when leaning over to one side), otherwise the sco- oter may skid or overturn. ● railroad cr...

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    Eau16841 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000...

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    Eau17280 safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspection, adjustment, and lubrication are explained on the follo- wing pages. The intervals give...

  • Page 43

    Note: if you do not have the tools or expe- rience required for a particular job, have a yamaha dealer perform it for you. Ewa10350 s s warning modifications not approved by yamaha may cause loss of perfor- mance and render the vehicle unsafe for use. Consult a yamaha dealer before attempting any ch...

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    Eau1770a periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. ● from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (...

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    Odometer reading annual no. Item check or maintenance job 1000 km 10000 km 20000 km 30000 km 40000 km check (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • check operation, fluid level and vehicle for fluid √ √ √ √ √ √ 7 * rear brake leakage. • replace brake pads. Whenever worn to the limit 8 ...

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    Odometer reading annual no. Item check or maintenance job 1000 km 10000 km 20000 km 30000 km 40000 km check (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • change. (see page 6-9.) √ when the oil change indicator light 20 engine oil comes on (every 3000 km (1800 mi)) • check oil level and vehic...

  • Page 47

    Eau18731 removing and installing the cowlings and panel 1. Cowling a 2. Cowling b 3. Cowling c 4. Panel a 1. Cowling d the cowlings and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be rem...

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    Eau18790 cowling b to remove the cowling remove the screws, and then take the cowling off. 1. Screw 2. Cowling b to install the cowling place the cowling in the original posi- tion, and then install the screws. Eau18790 cowling c to remove the cowling remove the screws, and then take the cowling off...

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    Eaum1250 panel a to remove the panel 1. Open the storage compartment. (see page 3-15.) 1. Screw 2. Panel a 2. Remove the screw, and then take the panel off. To install the panel 1. Place the panel in the original position, and then install the screw. 2. Close the storage compartment. Eau19631 checki...

  • Page 50

    The spark plug is a medium-to- light tan (the ideal color when the vehicle is ridden normally). Note: if the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a yamaha dealer check the vehicle. 2....

  • Page 51

    1. Engine oil filler cap 2. Maximum level mark 3. Minimum level mark 3. Wait a few minutes until the oil settles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (wit- hout screwing it in), and then remove it again to check the oil level. Note: the engine ...

  • Page 52

    Eca11670 caution: ● do not use oils with a diesel specification of “cd” or oils of a higher quality than specified. In addition, do not use oils labeled “energy conser- ving ii” or higher. ● be sure no foreign material enters the crankcase. 7. Start the engine, and then let it idle for several minut...

  • Page 53

    6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap. Ewa11310 s s warning ● make sure that no foreign material enters the final trans- mission case. ● make sure that no oil gets on the tire or wheel. 7. Check the final transmission c...

  • Page 54

    1. Coolant reservoir cap eca10471 caution: ● if coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. ● if water has been used instead of coolant, replace it with coo- lant as soon as possible, other- wise the ...

  • Page 55

    3. Pull the air filter element out. 4. Insert a new air filter element into the air filter case. 5. Install the air filter case cover by installing the screws. Cleaning the v-belt case air filter element 1. Remove the v-belt case air filter cover by removing the screws. 1. Screw 2. Cowling c 1. V-be...

  • Page 56

    Eaus1290 adjusting the throttle cable free play 1. Throttle cable free play the throttle cable free play should measure 3.0 -5.0 mm (0.12 -0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if necessary, adjust it as follows. Note: the engine idling speed must be cor...

  • Page 57

    Eau21871 tires to maximize the performance, durabi- lity, and safe operation of your vehi- cle, note the following points regar- ding the specified tires. Tire air pressure the tire air pressure should be chec- ked and, if necessary, adjusted befo- re each ride. Ewa10500 s s warning ● the tire air p...

  • Page 58

    Tire inspection 1. Tire tread depth 2. Tire sidewall the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yama- ha dealer replace the tire immediately. Note: the tire ...

  • Page 59

    Eau21960 cast wheels to maximize the performance, durabi- lity, and safe operation of your vehi- cle, note the following points regar- ding the specified wheels. ● the wheel rims should be chec- ked for cracks, bends or warpage before each ride. If any damage is found, have a yamaha dealer replace t...

  • Page 60

    Eau22390 checking the front and rear brake pads the front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Eau22400 front brake pads 1. Lining thickeness check each front brake pad for damage and measure the lining thick- ness...

  • Page 61

    Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low bra- ke fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observ...

  • Page 62

    Eau23100 checking and lubricating the cables the operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a yamaha dealer check or repla- ...

  • Page 63

    Eau23212 checking and lubricating the centerstand and sidestand 1. Sidestand 1. Centerstand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal- to-metal contact surfaces should be lubricated if necessary. Ewa10740 s s warning if the centerstan...

  • Page 64

    2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and rebounds smoothly. Eca10590 caution: if any damage is found or the front fork does not operate smoothly, have a yamaha dealer check or repair it. Eau23280 checking the steeri...

  • Page 65

    Eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals spe- cified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha dealer check the wheel bearings. Eaut1401 bat...

  • Page 66

    Quickly if the vehicle is equipped with optional electrical accessories. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check it a...

  • Page 67

    1. Signaling system fuse 2. Headlight fuse 3. Radiator fan fuse 4. Ecu fuse (backup) 5. Ignition fuse 6. Backup fuse (backup) 7. Spare fuse 8. Spare fuse 9.Spare fuse if a fuse is blown, replace it as follows. 1. Turn the key to “off” and turn off the electrical circuit in question. 2. Remove the bl...

  • Page 68

    Eau23730 replacing a headlight bulb this model is equipped with two quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Remove cowling b. (see page 6-6.) 2. Disconnect the headlight coupler, and then remove the bulb cover. 1. Headlight coupler 2. Headlight bulb cover 3. ...

  • Page 69

    ● headlight lens • do not affix any type of tinted film or stickers to the head- light lens. • do not use a headlight bulb of a wattage higher than spe- cified. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the cowling. 7. Have a yamaha dealer adjust the headlight bea...

  • Page 70

    1. Bulb socket 1. Push. 1. Remove 4. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 1. Turn signal light bulb 2. Tail/brake light bulb 5. Insert a new bulb into the socket by pushing it in and turning it clockwise. 6. Install the bulb holder by pushing it into the orig...

  • Page 71

    Eaum2200 replacing the license plate light bulb 1. Remove the socket (together with the bulb) by pulling it out. 1. License plate light unit 2. Remove the defective bulb by pulling it out. 3. Insert a new bulb into the socket. 4. Install the socket (together with the bulb) by pushing it in. Eaum2211...

  • Page 72

    Periodic maintenance and minor repair 6-31 6 eau42130 troubleshooting charts starting problems or poor engine performance ewa10840 s s warning keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. The...

  • Page 73

    Periodic maintenance and minor repair 6-32 6 engine overheating ewa10400 s s warning ● do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. ● a...

  • Page 74: Scooter Care and Storage

    Eau37833 matte color caution eca15192 caution: some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use before cleaning the vehicle.Using a brush, harsh chemical products or cleaning compounds when clea- ning these parts will s...

  • Page 75: Scooter Care and Storage

    Cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. ● do not use high-pressure was- hers or steam-jet cleaners sin- ce they cause water seepage and deterioration in the follo- wing areas: seals (of wheel and swingarm bearings, ...

  • Page 76: Scooter Care and Storage

    6. Wax all painted surfaces. 7. Let the scooter dry completely before storing or covering it. Ewa10940 s s warning ● make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires wi...

  • Page 77: Scooter Care and Storage

    3. Perform the following steps to protect the cylinder, piston rings, etc. From corrosion. A. Remove the spark plug cap and spark plug. B. Pour a teaspoonful of engine oil into the spark plug bore. C. Install the spark plug cap onto the spark plug, and then place the spark plug on the cylinder head ...

  • Page 78: Specifications

    Dimensions: overall length: 2210 mm (87.0 in) overall width: 790 mm (31.1 in) overall height: 1380 mm (54.3 in) seat height: 785 mm (30.9 in) wheelbase: 1545 mm (60.8 in) ground clearance: 112 mm (4.44 in) minimum turning radius: 3650 mm (143.7 in) weight: with oil and fuel: 176.0 kg (388 lb) engine...

  • Page 79: Specifications

    Chassis: frame type: steel tube underbone caster angle: 28.00 degree trail: 100.0 mm (3.94 in) front tire: type: tubeless size: 120/70-15 m/c 56s(michelin - continental) 120/70-15 m/c 56p(pirelli) manufacturer/model: michelin/goldstandard manufacturer/model: continental/contitwist tl manufacturer/mo...

  • Page 80: Specifications

    Bulb voltage, wattage x quantity: headlight: 12 v, 35 w/35.0 w x 2 tail/brake light: 12 v, 5.0 w/21.0 w x 2 front turn signal light: 12 v, 10.0 w x 2 rear turn signal light: 12 v, 10.0 w x 2 auxiliary light: 12 v, 5.0 w x 1 license plate light: 12 v, 5.0 w x 1 meter lighting: led high beam indicator...

  • Page 81: Consumer Information

    Eau26351 identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Key identification number: vehicl...

  • Page 82: Consumer Information

    Eau26490 model label 1. Model label the model label is affixed to the bot- tom of the seat. (see page 3-16.) record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1 consumer information 9-2 9 1c0-f8199-e4.Qxd 22/11...

  • Page 83: Index

    Index a acceleration and deceleration ...................5-2 air filter and v-belt case air filter elements ................................................6-13 anti-theft alarm (optional) ..........................3-9 auxiliary light bulb, replacing...................6-30 b battery....................

  • Page 84: Index

    W wheel bearings, checking........................6-24 wheels .....................................................6-18 index 1c0-f8199-e4.Qxd 22/11/07 05:41 página 84.

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  • Page 87

    1c0-f8199-e4.Qxd 22/11/07 05:41 página 87.

  • Page 88

    Yamaha motor espaÑa, s.A. Printed in spain 2007.11-novoprint, s.A. (e) 1c0-f8199-e4.Qxd 22/11/07 05:41 página 88.