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Yamaha XMAX YP250R Owner's Manual

Summary of XMAX YP250R

  • Page 1

    37p-f819d-e0 yp250r owner’s manual read this manual carefully before operating this vehicle. 37p-f819d-e0 18/9/09 14:54 página 1.

  • Page 2

    Eau26945 read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. Declaration of conformity general manager of quality assurance div. 1 version up the norm of en60950 to en60950-1 to change company name 27 feb. 2006 1 mar. 2007 2 3 revision r...

  • Page 3: Introduction

    Eau10113 welcome to the yamaha world of motorcycling! As the owner of the yp250r, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take the time to rea...

  • Page 4: Important Manual Information

    Eau10132 particularly important information is distinguished in this manual by the following notations: important manual information this is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injur...

  • Page 5: Important Manual Information

    Eaus1172 important manual information yp250r owner’s manual ©2009 by yamaha motor espaÑa s.A. 1st edition, july 2009 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor espaÑa s.A. Is expressly prohibited. Printed in the netherlands. 37p-f819d-e0 18...

  • Page 6: Table of Contents

    Safety information .....................1-1 further safe-riding points .................1-5 description.....................................2-1 left view ...........................................2-1 right view .........................................2-2 controls and instruments .................2...

  • Page 7: Table of Contents

    Replacing a tail/brake light bulb or a rear turn signal light bulb .....6-27 replacing the license plate light bulb .............................................6-28 replacing an auxiliary light bulb.....6-28 troubleshooting ..............................6-29 troubleshooting charts ....................

  • Page 8: Safety Information

    Eau10263 be a responsible owner as the vehicle’s owner, you are res- ponsible for the safe and proper ope- ration of your scooter. Scooters are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every o...

  • Page 9: Safety Information

    • always signal before turning or changing lanes. Make sure that other motorists can see you. G the posture of the operator and passenger is important for proper control. • the operator should keep both hands on the handlebar and both feet on the operator foo- trests during operation to maintain con...

  • Page 10: Safety Information

    G do not run engine outdoors whe- re engine exhaust can be drawn into a building through openings such as windows and doors. Loading adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility ...

  • Page 11: Safety Information

    Nize that some aftermarket accesso- ries or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifica- tions performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you ...

  • Page 12: Safety Information

    Eau10372 further safe-riding points g be sure to signal clearly when making turns. G braking can be extremely difficult on a wet road. Avoid hard bra- king, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface. G slow down as you approach a corner or turn. Once you...

  • Page 13: Description

    Eau10410 left view description 2-1 2 1. Headlight (page 6-26) 2. Fuel tank cap (page 3-12) 3. Owner’s tool kit (page 6-2) 4. V-belt case air filter element (page 6-15) 5. Rear storage compartment (page 3-16) 6. Air filter element (page 6-15) 7. Shock absorber assembly spring preload adjusting ring (...

  • Page 14: Description

    Eau10420 right view description 2-2 2 1. Grab bar (page 5-2) 2. Seat (page 3-15) 3. Coolant reservoir cap (page 6-13) 4. Battery (page 6-24) 5. Fuses (page 6-25) 6. Front brake pads (page 6-19) 7. Coolant level check window (page 6-13) 8. Engine oil dipstick (page 6-10) 9. Rear brake pads (page 6-19...

  • Page 15: Description

    Eau10430 controls and instruments description 2-3 2 1. Rear brake lever (page 3-12) 2. Left handlebar switches (page 3-11) 3. Speedometer (page 3-5) 4. Multi-function display (page 3-6) 5. Tachometer (page 3-5) 6. Right handlebar switches (page 3-11) 7. Front brake lever (page 3-12) 8. Throttle grip...

  • Page 16

    Eau10976 immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) this vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following: g a code re-registering key (with a red bow) g ...

  • Page 17

    G keep other immobilizer system keys away from the main switch as they may cause sig- nal interference. Eau10471 main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. Tip be sure to use the standard key (black bow) for...

  • Page 18

    To lock the steering 1. Push. 2. Turn. 1. Turn the handlebars all the way to the left. 2. Push the key in from the “off” position, and then turn it to “lock” while still pushing it. 3. Remove the key. To unlock the steering 1. Push. 2. Turn. Push the key in, and then turn it to “off” while still pus...

  • Page 19

    Eau11004 indicator and warning lights 1. Turn signal indicator lights “ ” and “ ” 2. High beam indicator light “ ” 3. Immobilizer system indicator light 4. Engine trouble warning light “ ” eau11030 turn signal indicator lights “ ” and “ ” the corresponding indicator light flas- hes when the turn sig...

  • Page 20

    Eau11601 speedometer 1. Speedometer uk only 1. Speedometer the speedometer shows the riding speed. When the key is turned to “on”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the elec- trical circuit. Eau11872 tachometer 1. Tachometer 2. Tac...

  • Page 21

    Eaus1642 multi-function display ewa12312 be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident. 1. Clock/ambient temperature display 2. Coolant temperature meter 3. Fu...

  • Page 22

    When approximately 1.7 l (0.45 us gal, 0.37 imp.Gal) of fuel remains in the fuel tank, the bottom segment of the fuel meter and fuel level warning indicator will start flashing, and the display will automatically change to the fuel reserve tripmeter mode “trip f” and start counting the distance tra-...

  • Page 23

    Rature warning indicator flash, stop the vehicle and let the engine cool. (see page 6-30). Eca10021 do not continue to operate the engine if it is overheating. Oil change indicator “oil” this indicator flashes at the initial 1000 km (600 mi), then at 4000 km (2500 mi) and every 3000 km (1800 mi) the...

  • Page 24

    The self-diagnosis device also detects problems in the immobilizer system circuits. If a problem is detected in the immo- bilizer system circuits, the immobilizer system indicator light will flash and the multi-function display will indicate an error code when the key is turned to “on”. Tip if the m...

  • Page 25

    4. Push the “reset” button to set the minutes. 5. Push the “select” button and then release it to start the clock. Ambient temperature display pushing the “select” button for at least two seconds switches the clock display to the ambient temperature display. This display shows the ambient temperatur...

  • Page 26

    Eau12348 handlebar switches left 1. Pass switch “pass” 2. Dimmer switch “ / ” 3. Turn signal switch “ / ” 4. Horn switch “ ” right 1. Hazard switch “ ” 2. Start switch “ ” eau12350 pass switch “pass” press this switch to flash the head- light. Eau12400 dimmer switch “ / ” set this switch to “ ” for ...

  • Page 27

    Eau12900 front brake lever 1. Front brake lever the front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip. Eau12950 rear brake lever 1. Rear brake lever the rear brake lever is located on the left handlebar grip. To apply the re...

  • Page 28

    1. Fuel tank cap to close the fuel tank cap 1. Be sure the match mark is facing forward, and then push the fuel tank cap into the original posi- tion. 1. Match marks 2. Turn the key counterclockwise and remove it. 3. Close the fuel tank cover. Ewa11091 make sure that the fuel tank cap is properly cl...

  • Page 29

    1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel imme- diately. Notice: immediately wipe off spilled fuel with a cle- an, dry, soft cloth, since fuel may deteriorate painted surfa- ces or plastic parts. [eca10071] 4. Be sure to securely close the fuel tank cap. Ewa15151 gas...

  • Page 30

    Eca10701 use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the cataly- tic converter. Eaut1040 securing bracket 1. Securing bracket to prevent theft, the securing bracket can be used to chain the scooter to a stationary object such as a lamppost or a fence. To ...

  • Page 31

    1. Seat open position to close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left unattended. Tip make sure that the seat is properly secured before riding. Eaus1621 storage compartments front storage compartm...

  • Page 32

    Plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartment. Two helmets can be stored in the sto- rage compartment. 1. Rear storage compartment ewa10961 g do not exceed the load limit of 5 kg (11 lb) for the storage compartment....

  • Page 33

    Eau14882 adjusting the shock absorber assemblies ewa10210 always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may result. Each shock absorber assembly is equipped with a spring preload adjus- ting ring. Eca10101 to avoid damaging the mechanism, do not ...

  • Page 34

    Ewa10240 the vehicle must not be ridden with the sidestand down, or if the sides- tand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yama- ha’s ignition circuit cut-off system ha...

  • Page 35

    With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? With the engine still off: 6. Move the sidestand up. 7. Keep the front or rear ...

  • Page 36

    For your safety – pre-operation checks 4-1 4 eau15596 inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins- pection and maintenance procedures and schedules described in the owner’s manual. Ewa11151 failure to inspect or maintain th...

  • Page 37

    Item checks page • check operation. • if soft or spongy, have yamaha dealer bleed hydraulic system. • check brake pads for wear. Rear brake • replace if necessary. 6-18, 6-19, 6-20 • check fluid level in reservoir. • if necessary, add recommended brake fluid to specified level. • check hydraulic sys...

  • Page 38

    Eau15951 read the owner’s manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your yamaha dealer. Ewa10271 failure to familiarize yourself with the controls can lead to loss of control, which could cause an acci- dent or injury. Eau4531...

  • Page 39

    2. Close the throttle completely. 3. Start the engine by pushing the start switch while applying the front or rear brake. Notice: for maximum engine life, never accelerate hard when the engi- ne is cold! [eca11041] if the engine does not start, rele- ase the start switch, wait a few seconds, and the...

  • Page 40

    Eau16793 braking ewa10300 g avoid braking hard or suddenly (especially when leaning over to one side), otherwise the sco- oter may skid or overturn. G railroad crossings, streetcar rails, iron plates on road cons- truction sites, and manhole covers become extremely slip- pery when wet. Therefore, sl...

  • Page 41

    Eau16841 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000...

  • Page 42

    Eaus1820 periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle ins- pection, adjustment, and lubrication are explained on the following...

  • Page 43

    Eaus1830 owner’s tool kit 1. Owner’s tool kit the owner’s tool kit is located under the seat. (see page 3-15). The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of pre- ventive maintenance and minor repairs. H...

  • Page 44

    Eau46861 tip g the annual checks must be performed every year, except if a kilometer-based maintenance, or for the uk, a mileage-based maintenance, is performed instead. G from 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). G items marked with an asterisk sho...

  • Page 45

    Periodic maintenance and adjustment 6-4 6 eau1770c general maintenance and lubrication chart odometer reading check or annual no. Item maintenance job 1000 km 10000 km 20000 km 30000 km 40000 km check (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) 1 air filter element • replace. √ √ 2 v-belt ca...

  • Page 46

    Periodic maintenance and adjustment 6-5 6 odometer reading check or annual no. Item maintenance job 1000 km 10000 km 20000 km 30000 km 40000 km check (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • check bearing play and steering 9 * steering bearings for roughness. √ √ √ √ √ • lubricate with ...

  • Page 47

    Periodic maintenance and adjustment 6-6 6 odometer reading check or annual no. Item maintenance job 1000 km 10000 km 20000 km 30000 km 40000 km check (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • check coolant level and vehicle 19 * cooling system for coolant leakage. √ √ √ √ √ • change. Eve...

  • Page 48

    Periodic maintenance and adjustment 6-7 6 eau38262 tip g engine air filter and v-belt air filter • this model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • the engine air filter element needs to be re...

  • Page 49

    Eau18740 removing and installing the cowling and panel 1. Cowling a 2. Panel 1. Panel a the cowling and panel shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. Eaus17...

  • Page 50

    1. Screw to install the panel place the panel in the original posi- tion, and then install the screws. Eau19622 checking the spark plug the spark plug is an important engine component, which should be chec- ked periodically, preferably by a yamaha dealer. Since heat and depo- sits will cause any spa...

  • Page 51

    Tip if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. Howe- ver, the spark plug should be tighte- ned to the specified torque as soon as possible. Eaus1711 engine oil the engine oil level should be chec- ked bef...

  • Page 52

    3. Remove the engine oil filler cap and the engine oil drain bolt to drain the oil from the crankcase. 1. Engine oil drain bolt 4. Check the washer for damage and replace it if necessary. 1. Engine oil drain bolt 2. Washer 5. Install the washer and the engine oil drain bolt, and then tighten the dra...

  • Page 53

    1. “oil change” button 3. Release the “oil change” but- ton, and the oil change indicator will go off. Tip if the engine oil is changed before the oil change indicator comes on (i.E. Before the periodic oil change interval has been reached), the indicator must be reset after the oil change for the n...

  • Page 54

    1. Final transmission oil filler cap 2. O-ring 5. Install the final transmission oil drain bolt, and then tighten it to the specified torque. 1. Final transmission oil drain bolt 6. Refill with the specified amount of the recommended final trans- mission oil, and then install and tighten the oil fil...

  • Page 55

    Tip the coolant should be between the minimum and maximum level marks. 1. Maximum level mark 2. Minimum level mark 3. Coolant level check window 3. If the coolant is at or below the minimum level mark, lift up the right floorboard mat as shown. 1. Floorboard mat 4. Open the reservoir cap, and then a...

  • Page 56

    Eaus1334 air filter and v-belt case air filter elements the air filter element should be repla- ced and the v-belt case air filter ele- ment should be cleaned at the inter- vals specified in the periodic maintenance and lubrication chart. Service the air filter elements more frequently if you are ri...

  • Page 57

    Eau21382 checking the throttle cable free play 1. Throttle cable free play the throttle cable free play should measure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a yamaha dealer adjust it. Eau21401 valve clearance the valve...

  • Page 58

    Tires (i.E., when the temperatu- re of the tires equals the ambient temperature). G the tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider, passenger, cargo, and accessories appro- ved for this model. Ewa10511 never overload your vehicle. Ope- r...

  • Page 59

    Ewa10470 g have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control. G the replacement of all wheel and brake related parts, inclu- ding the tires, should be left to a yama...

  • Page 60

    Lever free play and, if necessary, have a yamaha dealer check the brake sys- tem. Ewa10641 an incorrect brake lever free play indicates a hazardous condition in the brake system. Do not operate the vehicle until the brake system has been checked or repaired by a yamaha dealer. Eau22390 checking the ...

  • Page 61

    Eau22580 checking the brake fluid level front brake 1. Minimum level mark rear brake 1. Minimum level mark insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replen...

  • Page 62

    Eau22731 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the tip after the periodic maintenan- ce and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as the brake hoses replaced at the intervals list...

  • Page 63

    At the intervals specified in the perio- dic maintenance and lubrication chart. Eau23213 checking and lubricating the centerstand and sidestand 1. Sidestand 1. Centerstand the operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal- to-metal contact su...

  • Page 64

    Eau23272 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the perio- dic maintenance and lubrication chart. To check the condition check the inner tubes for scratches, damage and excessive oil leakage. To check the operati...

  • Page 65

    Eau23290 checking the wheel bearings the front and rear wheel bearings must be checked at the intervals spe- cified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a yamaha dealer check the wheel bearings. Eau34224 bat...

  • Page 66

    To charge the battery have a yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. Eca16520 to charge a vrla (valve regulated lead acid) batte...

  • Page 67

    Amperage. Warning! Do not use a fuse of a higher ampera- ge rating than recommended to avoid causing extensive damage to the electrical sys- tem and possibly a fire. [ewa15131] tip fuse tongs and a bag containing spa- re fuses are included in the owner’s tool kit. Use the tongs to remove and install...

  • Page 68

    Eau43051 replacing a front turn signal light bulb 1. Place the scooter on the centers- tand. 2. Remove the socket (together with the bulb) by turning it coun- terclockwise. 1. Turn signal light bulb 2. Turn signal light bulb socket 3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb...

  • Page 69

    6. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 7. Install the bulb holder together with the dust protector by pus- hing both into the original posi- tion. Tip place the bulb holder and dust cover correctly in its position to avoid dust and water enteri...

  • Page 70

    Eau25881 troubleshooting although yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition sys- tems, for example, can cause poor starting and loss of power. The following troubleshooting cha...

  • Page 71

    Periodic maintenance and adjustment 6-30 6 eau42131 troubleshooting charts starting problems or poor engine performance check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate...

  • Page 72

    Periodic maintenance and adjustment 6-31 6 engine overheating ewa10400 g do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. G after removing ...

  • Page 73: Scooter Care and Storage

    Eau37833 matte color caution eca15192 some models are equipped with matte colored finished parts. Be sure to consult a yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical pro- ducts or cleaning compounds when cleaning these parts will scratch o...

  • Page 74: Scooter Care and Storage

    With water may be used. Be sure to rinse off any detergent residue using plenty of water, as it is harmful to plastic parts. G do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solve...

  • Page 75: Scooter Care and Storage

    3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, inclu- ding chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal clea- ner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted surface...

  • Page 76: Scooter Care and Storage

    3. Perform the following steps to protect the cylinder, piston rings, etc. From corrosion. A remove the spark plug cap and spark plug. B pour a teaspoonful of engine oil into the spark plug bore. C install the spark plug cap onto the spark plug, and then place the spark plug on the cylinder head so ...

  • Page 77: Specifications

    Dimensions: overall length: 2201 mm (86.7 in) overall width: 776 mm (30.6 in) overall height: 1337 mm (52.6 in) seat height: 792 mm (31.2 in) wheelbase: 1545 mm (60.8 in) ground clearance: 134 mm (5.30 in) minimum turning radius: 1805 mm (71.1 in) weight: with oil and fuel: 177.4 kg (391 lb) engine:...

  • Page 78: Specifications

    Operation: centrifugal automatic type chassis: frame type: steel tube underbone caster angle: 28.00 ° trail: 100.0 mm (3.94 in) front tire: type: tubeless size: 120/70-15 56s manufacturer/model: michelin/gold standard manufacturer/model: pirelli/gts23 rear tire: type: tubeless size: 140/70-14 68p - ...

  • Page 79: Specifications

    Front turn signal light: 12 v, 10.0 w x 2 rear turn signal light: 12 v, 10.0 w x 2 auxiliary light: 12 v, 5.0 w x 2 license plate light: 12 v, 5.0 w x 1 meter lighting: 12 v, 2.0 w x 3 high beam indicator light: 12 v, 1.4 w x 1 turn signal indicator light: 12 v, 1.4 w x 2 engine trouble warning ligh...

  • Page 80: Consumer Information

    Eau26352 identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stolen. Key identification number: vehicl...

  • Page 81: Consumer Information

    Eau26460 model label 1. Model label the model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1 consumer information 9-2 9 37p-f819d-e0 18/9/09 14:54 página 81.

  • Page 82: Index

    A acceleration and deceleration ...................5-2 air filter and v-belt case air filter elements ................................................6-15 auxiliary light bulb, replacing...................6-28 b battery......................................................6-24 brake fluid level, che...

  • Page 83

    37p-f819d-e0 18/9/09 14:54 página 83.

  • Page 84

    Yamaha motor espaÑa, s.A. Printed in the netherlands 2009.07 (e) 37p-f819d-e0 18/9/09 14:54 página 84.