Yamaha XP500 Owner's Manual

Summary of XP500

  • Page 1

    Ofrecido por www.Electromanuales.Com printed on recycled paper yamaha motor co., ltd. Printed in japan 2002.9-0.5x1 ! (e) owner’s manual 5gj-28199-e2 xp500 5gj-28199-e2_hyoushi 9/3/02 8:41 am page 1.

  • Page 2

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 6.

  • Page 3: Introduction

    Ofrecido por www.Electromanuales.Com eau04576 introduction welcome to the yamaha world of motorcycling! As the owner of the xp500, you are benefiting from yamaha’s vast experience and newest technolo- gy regarding the design and manufacture of high-quality products, which have earned yamaha a rep- u...

  • Page 4: Important Manual Information

    Ofrecido por www.Electromanuales.Com eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Failure to follow warning instructions could resul...

  • Page 5: Important Manual Information

    Ofrecido por www.Electromanuales.Com important manual information ew000002 w please read this manual carefully and completely before operating this scooter. 5gj-28199-e2 9/9/02 9:15 am page 3.

  • Page 6

    Ofrecido por www.Electromanuales.Com xp500 owner’s manual ©2002 by yamaha motor co., ltd. 1st edition, august 2002 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. Eau04229 5gj-28199-e2 9/9/02 ...

  • Page 7: Table of Contents

    Ofrecido por www.Electromanuales.Com eau00009 table of contents 1 give safety the right of way 2 description 3 instrument and control functions 4 pre-operation checks 5 operation and important riding points 6 periodic maintenance and minor repair 7 scooter care and storage 8 specifications 9 consume...

  • Page 8

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 6.

  • Page 9: Give Safety The Right of Way

    Ofrecido por www.Electromanuales.Com give safety the right of way give safety the right of way ...............................................1-1 further safe-riding points ...................................................................1-2 1 5gj-28199-e2 9/9/02 9:15 am page 7.

  • Page 10

    Ofrecido por www.Electromanuales.Com 1-1 eau00021 q qgive safety the right of way 1 scooters are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best scooter does not ignore the laws of ph...

  • Page 11

    Ofrecido por www.Electromanuales.Com 1-2 q qgive safety the right of way 1 eau03099 further safe-riding points safe-riding points 8 be sure to signal clearly when making turns. 8 braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes s...

  • Page 12

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 10

  • Page 13: Description

    Ofrecido por www.Electromanuales.Com description left view ............................................................................................2-1 right view ..........................................................................................2-2 controls and instruments ..................

  • Page 14: Description

    Ofrecido por www.Electromanuales.Com 2-1 eau00026 description 2 1. Fuel tank cap (page 3-9) 2. Rear storage compartment (page 3-14) 3. Helmet holder (page 3-13) 4. Grab bar (page 5-2) 5. Chain drive oil filler cap (page 6-15) 6. Engine oil filler cap (page 6-13) 7. V-belt air filter element (left) 8...

  • Page 15: Description

    Ofrecido por www.Electromanuales.Com 2-2 description 2 11. Battery, fuses (page 6-32, 6-34) 12. Owner’s tool kit (page 6-1) 13. Front storage compartment (page 3-14) 14. Windshield 15. Air filter element (page 6-19) 16. Radiator 17. Coolant level check window (page 6-17) 18. V-belt air filter elemen...

  • Page 16: Description

    Ofrecido por www.Electromanuales.Com 2-3 description 2 1. Rear brake lever (page 3-9) 2. Left handlebar switches (page 3-6) 3. Clock (page 3-5) 4. Speedometer unit (page 3-4) 5. Coolant temperature gauge (page 3-5) 6. Fuel gauge (page 3-4) 7. Right handlebar switches (page 3-7) 8. Front brake lever ...

  • Page 17

    Ofrecido por www.Electromanuales.Com instrument and control functions main switch/steering lock ...................................................................3-1 indicator lights ...................................................................................3-2 speedometer unit ...............

  • Page 18

    Ofrecido por www.Electromanuales.Com 3-1 eau00029 main switch/steering lock main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau04580 on all electrical circuits are suppl...

  • Page 19

    Ofrecido por www.Electromanuales.Com 3-2 instrument and control functions 3 eau03733 . (parking) the steering is locked, and the tail- light, license light and auxiliary light are on, but all other electrical sys- tems are off. The key can be removed. To turn the main switch to “ . ”: 1. Turn the ke...

  • Page 20

    Ofrecido por www.Electromanuales.Com 3-3 note: the oil change indicator light may flash when the engine is revved with the scooter on the centerstand, but this does not indicate a malfunction. Instrument and control functions 3 eau04424 v-belt replacement indicator light “v-belt” v-belt replacement ...

  • Page 21

    Ofrecido por www.Electromanuales.Com 3-4 instrument and control functions 3 eau04426 speedometer unit speedometer unit the speedometer unit is equipped with a speedometer, an odometer and a tripmeter. The speedometer shows riding speed. The odometer shows the total distance traveled. The tripmeter s...

  • Page 22

    Ofrecido por www.Electromanuales.Com 3-5 eau03124 coolant temperature gauge coolant temperature gauge this gauge indicates the coolant tem- perature when the main switch is on. The engine operating temperature will vary with changes in weather and engine load. If the needle points to the red mark, s...

  • Page 23

    Ofrecido por www.Electromanuales.Com 3-6 instrument and control functions 3 eau03840 self-diagnosis device this model is equipped with a self- diagnosis device for the throttle posi- tion sensor, the speed sensor, and the overturn switch. If any of those circuits are defective, the oil change indica...

  • Page 24

    Ofrecido por www.Electromanuales.Com 3-7 eau03889 turn signal switch “ 4/6” turn signal switch to signal a right-hand turn, push this switch to “ 6”. To signal a left-hand turn, push this switch to “ 4”. When released, the switch returns to the center position. To cancel the turn signal lights, push...

  • Page 25

    Ofrecido por www.Electromanuales.Com 3-8 instrument and control functions 3 note: right and left are defined as seen when standing in front of the scooter. Eau00136 headlight variations headlight variations 1 2 % % & & left right aux bulb to be used destination 2 1 1 3 1 3 2 1 halogen bulb halogen b...

  • Page 26

    Ofrecido por www.Electromanuales.Com 3-9 eau03882 front brake lever brake lever, front the front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip. Instrument and control functions 3 1 1. Front brake lever eau00163 rear brake leve...

  • Page 27

    Ofrecido por www.Electromanuales.Com 3-10 instrument and control functions 3 to install the fuel tank cap 1. Align the match marks, insert the fuel tank cap into the tank open- ing, and then push down on the cap. 2. Turn the key counterclockwise to the original position, and then remove it. 3. Close...

  • Page 28

    Ofrecido por www.Electromanuales.Com 3-11 eau04284 eca00104 c c use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and pis- ton rings, as well as to the exhaust system. Instrument and control functions 3 your yamaha engine has...

  • Page 29

    Ofrecido por www.Electromanuales.Com 3-12 instrument and control functions 3 to close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the scooter will be left unattended. Note: make sure that the seat is properly secured before rid...

  • Page 30

    Ofrecido por www.Electromanuales.Com 3-13 eau01343 shock absorber eau00315 w this shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following informa- tion before handling the shock absorber. The manufacturer can- not be held responsible for proper...

  • Page 31

    Ofrecido por www.Electromanuales.Com 3-14 instrument and control functions 3 eau03805 storage compartments storage compartments front storage compartment to open the front storage compart- ment, slide the lever up, and then pull on the lever. To close the storage compartment, push the lid into the o...

  • Page 32

    Ofrecido por www.Electromanuales.Com 3-15 ew000044 w the scooter must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could con- tact the ground and distract the operator, resulting in a possible loss of control. Y...

  • Page 33

    Ofrecido por www.Electromanuales.Com 3-16 instrument and control functions 3 the sidestand switch may be defective. The scooter should not be ridden until checked by a yamaha dealer. Yes no with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ #...

  • Page 34

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 32.

  • Page 35: Pre-Operation Checks

    Ofrecido por www.Electromanuales.Com pre-operation checks pre-operation check list .....................................................................4-1 4 5gj-28199-e2 9/9/02 9:15 am page 33.

  • Page 36: Pre-Operation Checks

    Ofrecido por www.Electromanuales.Com 4-1 eau01114 pre-operation checks 4 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect- edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any dama...

  • Page 37: Pre-Operation Checks

    Ofrecido por www.Electromanuales.Com 4-2 pre-operation checks 4 note: pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. Ewa00033 w if any item in the pr...

  • Page 38

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 36.

  • Page 39

    Ofrecido por www.Electromanuales.Com operation and important riding points starting the engine ............................................................................5-1 starting off .........................................................................................5-2 acceleration and de...

  • Page 40

    Ofrecido por www.Electromanuales.Com 5-1 eau00372 operation and important riding points 5 eau03981 w 8 8 become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thorough- ly understand. 8 8 ...

  • Page 41

    Ofrecido por www.Electromanuales.Com 5-2 operation and important riding points 5 eau00433 starting off starting off note: before starting off, allow the engine to warm up. 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off th...

  • Page 42

    Ofrecido por www.Electromanuales.Com 5-3 operation and important riding points 5 eau00435 braking braking 1. Close the throttle completely. 2. Apply both front and rear brakes simultaneously while gradually increasing the pressure. Ew000057 w 8 8 avoid braking hard or sudden- ly (especially when lea...

  • Page 43

    Ofrecido por www.Electromanuales.Com 5-4 operation and important riding points 5 eau01128 engine break-in engine break-in there is never a more important peri- od in the life of your engine than the period between 0 and 1,600 km. For this reason, you should read the fol- lowing material carefully. S...

  • Page 44

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 42.

  • Page 45

    Ofrecido por www.Electromanuales.Com periodic maintenance and minor repair owner’s tool kit ......................................................6-1 periodic maintenance and lubrication chart ...........6-3 removing and installing cowlings and panels .......6-6 checking the spark plugs ...............

  • Page 46

    Ofrecido por www.Electromanuales.Com 6-1 eau00462 periodic maintenance and minor repair 6 eau00464 safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspecti...

  • Page 47

    Ofrecido por www.Electromanuales.Com 6-2 periodic maintenance and minor repair 6 note: if you do not have the tools or experi- ence required for a particular job, have a yamaha dealer perform it for you. Ew000063 w modifications not approved by yamaha may cause loss of perfor- mance and render the v...

  • Page 48

    Ofrecido por www.Electromanuales.Com 6-3 periodic maintenance and minor repair 6 eau03685 periodic maintenance and lubrication chart periodic maintenance and lubrication chart note: 8 8 the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. 8 fr...

  • Page 49

    Ofrecido por www.Electromanuales.Com 6-4 periodic maintenance and minor repair 6 8 * rear brake • check operation, fluid level and vehicle for fluid leakage. (see note on page 6-5.) √ √ √ √ √ √ • replace brake pads. Whenever worn to the limit 9 * brake hoses • check for cracks or damage. √ √ √ √ √ •...

  • Page 50

    Ofrecido por www.Electromanuales.Com 6-5 periodic maintenance and minor repair 6 eau03884 note: 8 the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 hydraulic brake service 9 regularly check and, if necessary, correct the brake fluid level. 9 every two ye...

  • Page 51

    Ofrecido por www.Electromanuales.Com 6-6 periodic maintenance and minor repair 6 eau01139 removing and installing cowlings and panels cowlings and panels, removing and installing the cowlings and panels shown above need to be removed to per- form some of the maintenance jobs described in this chapte...

  • Page 52

    Ofrecido por www.Electromanuales.Com 6-7 periodic maintenance and minor repair 6 to install the panel place the panel in the original posi- tion, and then install the screws. Panels c and e to remove one of the panels pull the floorboard mat off, and then remove the panel screws. To install the pane...

  • Page 53

    Ofrecido por www.Electromanuales.Com 6-8 periodic maintenance and minor repair 6 cowling a to remove the cowling 1. Remove the rear view mirrors by removing the nuts. 2. Remove the cowling screws. To install the cowling 1. Place the cowling in the original position, and then install the screws. 2. I...

  • Page 54

    Ofrecido por www.Electromanuales.Com 6-9 periodic maintenance and minor repair 6 to install the cowling 1. Place the cowling in the original position, and then install the screws and bolts. 2. Install panels c and e. Eau03816 checking the spark plugs spark plugs, checking the spark plugs are importa...

  • Page 55

    Ofrecido por www.Electromanuales.Com 6-10 periodic maintenance and minor repair 6 to remove a spark plug 1. Remove cowling b. (see page 6-8 for cowling removal and installation procedures.) 2. Remove the spark plug cover by pulling it out as shown. 1 1. Spark plug cover 4. Remove the spark plug as s...

  • Page 56

    Ofrecido por www.Electromanuales.Com 6-11 periodic maintenance and minor repair 6 to check the spark plugs 1. Check that the porcelain insula- tor around the center electrode on each spark plug is a medium- to-light tan (the ideal color when the scooter is ridden normally). 2. Check that all spark p...

  • Page 57

    Ofrecido por www.Electromanuales.Com 6-12 periodic maintenance and minor repair 6 5. Place the spark plug cover in the original position as shown, and then install the cowling. 1 1. Spark plug cover 2. Start the engine, warm it up for two minutes, and then turn it off. 3. Wait two minutes until the ...

  • Page 58

    Ofrecido por www.Electromanuales.Com 6-13 periodic maintenance and minor repair 6 4. If the engine oil is below the min- imum level mark, add sufficient oil of the recommended type to raise it to the correct level. 2 1 3 1. Maximum level mark 2. Minimum level mark 3. Engine oil drain bolt 4. Remove ...

  • Page 59

    Ofrecido por www.Electromanuales.Com 6-14 periodic maintenance and minor repair 6 6. Install the new oil filter cartridge, and then tighten it to the speci- fied torque with a torque wrench. 7. Install the engine oil drain bolt, and then tighten it to the speci- fied torque. 1 1. Torque wrench eca00...

  • Page 60

    Ofrecido por www.Electromanuales.Com 6-15 periodic maintenance and minor repair 6 to reset the oil change indicator light 1. Turn the key to “on”. 2. Hold the reset button pushed for two to five seconds. 3. Release the reset button, and the oil change indicator light will go off. 1 1. Reset button “...

  • Page 61

    Ofrecido por www.Electromanuales.Com 6-16 periodic maintenance and minor repair 6 4. Install the chain drive oil drain bolt, and then tighten it to the specified torque. 5. Add the specified amount of the recommended oil. 6. Wipe the dipstick clean, insert it into the oil filler hole (without screwi...

  • Page 62

    Ofrecido por www.Electromanuales.Com 6-17 periodic maintenance and minor repair 6 eau04964 coolant to check the coolant level 1. Place the scooter on a level sur- face and hold it in an upright position. Note: 8 the coolant level must be checked on a cold engine since the level varies with engine te...

  • Page 63

    Ofrecido por www.Electromanuales.Com 6-18 periodic maintenance and minor repair 6 4. If the coolant is at or below the minimum level mark, open the reservoir cap, add coolant to the maximum level mark, and then close the reservoir cap. 1 1. Coolant reservoir cap ew000067 w never attempt to remove th...

  • Page 64

    Ofrecido por www.Electromanuales.Com 6-19 periodic maintenance and minor repair 6 eau03877 cleaning the air filter element air filter element, cleaning the air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrica- tion chart. Clean the air filter elemen...

  • Page 65

    Ofrecido por www.Electromanuales.Com 6-20 periodic maintenance and minor repair 6 1 1. Air filter element ec000082 c c 8 8 make sure that the air filter ele- ment is properly seated in the air filter case. 8 8 the engine should never be operated without the air filter element installed, otherwise th...

  • Page 66

    Ofrecido por www.Electromanuales.Com 6-21 periodic maintenance and minor repair 6 eau00630 adjusting the carburetors carburetors, adjusting the carburetors are important parts of the engine and require very sophisticated adjustment. Therefore, most carburetor adjustments should be left to a yamaha d...

  • Page 67

    Ofrecido por www.Electromanuales.Com 6-22 periodic maintenance and minor repair 6 note: if the specified idling speed cannot be obtained as described above, have a yamaha dealer make the adjustment. 4. Install the panel. Eau00637 adjusting the valve clearance valve clearance, adjusting the valve cle...

  • Page 68

    Ofrecido por www.Electromanuales.Com 6-23 periodic maintenance and minor repair 6 eau04403 tires tires to maximize the performance, dura- bility, and safe operation of your scooter, note the following points regarding the specified tires. Tire air pressure the tire air pressure should be checked and...

  • Page 69

    Ofrecido por www.Electromanuales.Com 6-24 periodic maintenance and minor repair 6 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer re...

  • Page 70

    Ofrecido por www.Electromanuales.Com 6-25 periodic maintenance and minor repair 6 eau03773 cast wheels wheels to maximize the performance, dura- bility, and safe operation of your scooter, note the following points regarding the specified wheels. 8 the wheel rims should be checked for cracks, bends ...

  • Page 71

    Ofrecido por www.Electromanuales.Com 6-26 periodic maintenance and minor repair 6 eau03938 front brake pads each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear i...

  • Page 72

    Ofrecido por www.Electromanuales.Com 6-27 periodic maintenance and minor repair 6 eau01248 rear brake pads 1. Remove the rear brake caliper by removing the bolts. 2. Check each rear brake pad for damage and measure the lining thickness. If a brake pad is dam- aged or if the lining thickness is less ...

  • Page 73

    Ofrecido por www.Electromanuales.Com 6-28 periodic maintenance and minor repair 6 observe these precautions: 8 when checking the fluid level, make sure that the top of the brake fluid reservoir is level. 8 use only the recommended qual- ity brake fluid, otherwise the rub- ber seals may deteriorate, ...

  • Page 74

    Ofrecido por www.Electromanuales.Com 6-29 periodic maintenance and minor repair 6 eau04034 checking and lubricating the throttle grip and cable throttle grip and cable, checking and lubricating the operation of the throttle grip should be checked before each ride. In addition, the cable should be lu...

  • Page 75

    Ofrecido por www.Electromanuales.Com 6-30 periodic maintenance and minor repair 6 to check the operation 1. Place the scooter on a level sur- face and hold it in an upright position. 2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compre...

  • Page 76

    Ofrecido por www.Electromanuales.Com 6-31 periodic maintenance and minor repair 6 eau00794 checking the steering steering, checking worn or loose steering bearings may cause danger. Therefore, the opera- tion of the steering must be checked as follows at the intervals specified in the periodic maint...

  • Page 77

    Ofrecido por www.Electromanuales.Com 6-32 periodic maintenance and minor repair 6 eau03876 battery battery this scooter is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery have...

  • Page 78

    Ofrecido por www.Electromanuales.Com 6-33 periodic maintenance and minor repair 6 ew000116 w 8 8 electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any con- tact with skin, eyes or clothing and always shield your eyes when working near batteries....

  • Page 79

    Ofrecido por www.Electromanuales.Com 6-34 periodic maintenance and minor repair 6 eau04978 replacing the fuses fuses, replacing the main fuse box is located beside the battery and can be accessed as follows: 1. Open the seat. (see page 3-11 for seat opening and closing pro- cedures.) 2. Remove the b...

  • Page 80

    Ofrecido por www.Electromanuales.Com 6-35 periodic maintenance and minor repair 6 ec000103 c c do not use a fuse of a higher amperage rating than recommend- ed to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit i...

  • Page 81

    Ofrecido por www.Electromanuales.Com 6-36 periodic maintenance and minor repair 6 ew000119 w headlight bulbs get very hot. Therefore, keep flammable prod- ucts away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 3. Place a new bulb into position, and then secure it wi...

  • Page 82

    Ofrecido por www.Electromanuales.Com 6-37 periodic maintenance and minor repair 6 eau02990 troubleshooting charts troubleshooting charts starting problems or poor engine performance ew000125 w keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level i...

  • Page 83

    Ofrecido por www.Electromanuales.Com 6-38 periodic maintenance and minor repair 6 engine overheating ew000070 w 8 8 do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait unt...

  • Page 84

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 82.

  • Page 85: Scooter Care and Storage

    Ofrecido por www.Electromanuales.Com scooter care and storage care ...................................................................................................7-1 storage ..............................................................................................7-4 7 5gj-28199-e2 9/9/02 9:...

  • Page 86: Scooter Care and Storage

    Ofrecido por www.Electromanuales.Com 7-1 eau03873 scooter care and storage 7 care care while the open design of a scooter reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe ...

  • Page 87: Scooter Care and Storage

    Ofrecido por www.Electromanuales.Com 7-2 scooter care and storage 7 8 8 do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abra- sive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or in...

  • Page 88: Scooter Care and Storage

    Ofrecido por www.Electromanuales.Com 7-3 scooter care and storage 7 after cleaning 1. Dry the scooter with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (even the thermally induced discoloring of stainless-...

  • Page 89: Scooter Care and Storage

    Ofrecido por www.Electromanuales.Com 7-4 scooter care and storage 7 storage storage short-term always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover. Eca00015 c c 8 8 storing the scooter in a poorly ventilated room or covering it with a tarp, w...

  • Page 90: Scooter Care and Storage

    Ofrecido por www.Electromanuales.Com 7-5 scooter care and storage 7 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 6. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheel...

  • Page 91: Specifications

    Ofrecido por www.Electromanuales.Com specifications specifications ....................................................................................8-1 conversion table ................................................................................8-5 8 5gj-28199-e2 9/9/02 9:15 am page 89.

  • Page 92: Specifications

    Ofrecido por www.Electromanuales.Com 8-1 eau01038 specifications 8 specifications specifications model xp500 dimensions overall length 2,235 mm overall width 775 mm overall height 1,410 mm seat height 795 mm wheelbase 1,575 mm ground clearance 130 mm minimum turning radius 2,800 mm basic weight (wit...

  • Page 93: Specifications

    Ofrecido por www.Electromanuales.Com 8-2 specifications 8 radiator capacity (including all routes) 1.5 l air filter dry element fuel type regular unleaded gasoline only fuel tank capacity 14 l carburetor manufacturer mikuni model × quantity bs30 × 2 spark plug manufacturer/model × quantity ngk/cr7e ...

  • Page 94: Specifications

    Ofrecido por www.Electromanuales.Com 8-3 specifications 8 wheels front type cast wheel size 14 m/c × mt3.50 rear type cast wheel size 14 m/c × mt4.50 brakes front type single disc brake operation right hand fluid dot 4 rear type single disc brake operation left hand fluid dot 4 suspension front tele...

  • Page 95: Specifications

    Ofrecido por www.Electromanuales.Com 8-4 specifications 8 tail/brake light 12 v, 5/21 w × 2 front turn signal light 12 v, 5/21 w × 2 rear turn signal light 12 v, 21 w × 2 auxiliary light 12 v, 5 w × 2 license plate light 12 v, 5 w × 1 meter lighting 12 v, 1.7 w × 3 high beam indicator light 12 v, 1....

  • Page 96: Specifications

    Ofrecido por www.Electromanuales.Com 8-5 specifications 8 eau04513 conversion table conversion table all specification data in this manual are listed in si and metric units. Use this table to convert metric unit values to imperial unit values. Example: metric value conversion factor imperial value 2...

  • Page 97: Consumer Information

    Ofrecido por www.Electromanuales.Com consumer information identification numbers .......................................................................9-1 key identification number ..................................................................9-1 vehicle identification number .....................

  • Page 98: Consumer Information

    Ofrecido por www.Electromanuales.Com 9-1 eau01039 consumer information 9 eau02944 identification numbers identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a...

  • Page 99: Consumer Information

    Ofrecido por www.Electromanuales.Com 9-2 consumer information 9 eau03757 model label model label the model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1 1. Model ...

  • Page 100: Index

    Ofrecido por www.Electromanuales.Com index f front and rear brake levers ..................6-25 front and rear brake pads, checking ....6-26 front fork, checking ..............................6-30 fuel ......................................................3-10 fuel consumption, tips for reducing ......

  • Page 101: Index

    Ofrecido por www.Electromanuales.Com t throttle cable free play, adjusting ........6-22 throttle grip and cable, checking and lubricating ..........................................6-29 tires .....................................................6-23 tool kit .............................................

  • Page 102

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 100

  • Page 103

    Ofrecido por www.Electromanuales.Com 5gj-28199-e2 9/9/02 9:15 am page 6.

  • Page 104

    Ofrecido por www.Electromanuales.Com printed on recycled paper yamaha motor co., ltd. Printed in japan 2002.9-0.5x1 ! (e) owner’s manual 5gj-28199-e2 xp500 5gj-28199-e2_hyoushi 9/3/02 8:41 am page 1.