1. DL manuals
  2. Yamaha
  3. Offroad Vehicle
  4. YDRA
  5. Owner's/operator's Manual

Yamaha YDRA Owner's/operator's Manual

Manual is about: 4 STROKE PERSONAL ELECTRONIC FUEL INJECTION GOLF CAR

Summary of YDRA

  • Page 1

    Lit-19626-19-16 jc0-f8199-30 printed in u.S.A 2015-kcc 4 stroke personal transport vehicle ydra ! Owner’s / operator’s manual read this manual carefully! It contains important safety information. Yamaha motor corporation usa 800-962-7926 jc0-f8199-30 jc0-f8199-30_cover.Qxp_lit_19626_00_81 cover.Qxd ...

  • Page 2

    Jc0-f8199-30_cover.Qxp_lit_19626_00_81 cover.Qxd 2/19/15 3:08 pm page 2.

  • Page 3: Introduction

    Introduction congratulations on your purchase of a yamaha personal transport vehicle (ptv). This manual contains information you will need for proper operation, maintenance, and care of your ptv. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from you...

  • Page 4: Important Manual

    Ii jc0 important manual information tip yamaha continually seeks advancements in product design and quality; therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your ptv and this manual. If you have an...

  • Page 5: Warranty

    Iii jc0 1 warranty contents 1 important labels 2 safety considerations 4 maintenance 8 storage specifications 9 wiring 11 operation 7 pre-operation checks 6 controls 5 operator safety 3 10 jc0-f8199-30.Qxp_lit_19626_00_81.Qxd 2/19/15 3:10 pm page 3.

  • Page 6: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-1 jc0 warranty limited 4-year personal transport vehicle limited warranty yamaha golf-car company hereby warrants that any new ydra gas or ydre electric yamaha personal transport vehicle (ptv) purchased from an authorized yamaha golf car dealer in the united states will be ...

  • Page 7: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-2 jc0 warranty the california air resources board and yamaha golf-car company are pleased to explain the emissions control system warranty on your 2010 and later small off-road engine (sore) vehicle. In california, new sore vehicles must be designed, built and equipped to m...

  • Page 8: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-3 jc0 warranty 8. Throughout the sore vehicle warranty period stated above, yamaha golf-car company will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. 9. Any replacement part may be used in the performance of any warranty mainte...

  • Page 9: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 7 3 5 4 y-924j 1 2 6 1 safety and instruction labels please read the following labels carefully before operating your ptv, and promptly replace any labels which become damaged or removed. Death or serious personal injury can result from failing to read and comply with the saf...

  • Page 10: Important Labels

    Important labels 1 2 3 4 5 6 7 8 9 10 11 2-2 jc0 w arning jc0-k7768-60 off on on t o r educe the risk of accidents and injury or dea th: • read the label located on the steering wheel befor e operation. • operate only when authorized and only in designated ar eas. • operate fr om driver’ s seat only...

  • Page 11: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 important labels 2-3 jc0 5 y-1610 7 important emissions information yamaha golf-car company this equipment conforms to 2010 california evp regulations for small off- road engines under 13ccr section 2766(d). This engine meets 2010 california exh emission regulations and confo...

  • Page 12: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 2-4 jc0 important labels y-910c jwx-000000 ptv serial number the ptv serial number is identified in the location shown. Tip the first three digits of the serial number are for model identification; the remaining digits are the unit production number. Keep a record of these nu...

  • Page 13: Operator Safety

    1 2 3 4 5 6 7 8 9 10 11 3-1 jc0 operator safety ! Y-928b y-68 yamaha ptvs are designed to be simple to operate. However, be sure to observe the following to reduce the risk of serious injury or death due to loss of control and other hazards: before operating the ptv g read this owner’s/operator’s ma...

  • Page 14: Operator Safety

    1 2 3 4 5 6 7 8 9 10 11 3-2 jc0 operator safety g use extra care in congested areas or when backing up. Always back up slowly, and watch carefully. G avoid starting or stopping abruptly. G vary the speed of the ptv to match the terrain. G avoid turning the steering wheel too sharply at higher speeds...

  • Page 15: Safety Considerations

    1 2 3 4 5 6 7 8 9 10 11 4-1 jc0 safety considerations ! Like all machines, ptvs can cause injury if improperly used or maintained. Experience has shown that ptvs are safe when operated in accordance with the safety warnings affixed to every ptv. Driver qualifications allow only authorized people to ...

  • Page 16: Safety Considerations

    1 2 3 4 5 6 7 8 9 10 11 4-2 jc0 safety considerations g loose terrain – avoid areas of loose terrain which may cause a ptv to lose traction and affect stability. Take notice of conditions and reduce speed when driving on uneven or loose terrain. G pedestrian areas – avoid areas with pedestrian traff...

  • Page 17: Safety Precautions

    1 2 3 4 5 6 7 8 9 10 11 4-3 jc0 safety precautions during maintenance when performing maintenance, follow all safety instructions contained in the manufacturer’s operation and service manuals, as well as the following safety procedures: g properly immobilize ptv before beginning any maintenance to a...

  • Page 18: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-1 jc0 controls features 1 engine/oil warning light/ fuel gauge/ hour meter 2 main/light switch 3 brake pedal 4 parking brake pedal 5 accelerator pedal 6 steering wheel 7 horn switch 8 reflector 9 drive select lever a seat b front body c headlights d front tire e front bumpe...

  • Page 19: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-2 jc0 controls main switch the main switch controls the following items: “off” the electrical power circuit is switched off. The key can be removed only in this position. “on” the electrical power circuit is switched on. The ptv can be driven. “on” with lights the functions...

  • Page 20: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-3 jc0 controls when the engine/oil warning light is flashing while the key is on, there may be a problem with the fuel injection system, which may affect performance, emissions and fuel economy or cause damage to the fuel injection system or engine. If the light is flashing...

  • Page 21: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-4 jc0 controls accelerator pedal the accelerator pedal controls the ptv’s speed. Action car speed depress pedal increase release pedal decrease å accelerator pedal brake pedal press down on the brake pedal to stop the ptv. ∫ brake pedal parking brake pedal press down on the...

  • Page 22: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-5 jc0 controls headlight/taillight on position turn the main switch all the way to the right to the second on position. This will activate the headlights and taillights. Fuel gauge the fuel gauge displays the fuel level in the fuel tank. The fuel gauge will only work when t...

  • Page 23: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-1 jc0 pre-operation checks y-905 pre-operation checks should be made each time you use your ptv. Get in the habit of performing the following checks in the same way so that they become second nature. To keep vehicle from moving while performing pre-operation checks: g remov...

  • Page 24: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-2 jc0 pre-operation checks fuel system make sure there is sufficient fuel in the tank. Also check fuel line and connections for leakage. å fuel tank ∫ fuel cap ç e.F.I. Fuel pump ∂ fuel tank vent gasoline and its vapors are highly flammable and explosive. To avoid fires and...

  • Page 25: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-3 jc0 pre-operation checks recommended oil: yamalube 4-cycle oil or 10w30 engine oil capacity: 1.0 l, 1000 cc (1.0 us qt) oil change quantity: 1.0 l, 1000 cc (1.0 us qt) y-514 min max y-28 a b c y-515 a avoid using gasoline blended with methyl alcohol which can damage fuel ...

  • Page 26: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-4 jc0 pre-operation checks y-30 a y-31 y-1347a a engine cooling inlet duct check the engine cooling inlet duct for debris. Remove any debris present. å engine cooling inlet duct battery check that the battery is held securely in place to prevent the battery from being damag...

  • Page 27: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 jc0 y-20a a y-932e y-33 pre-operation checks steering system check the steering system for excessive freeplay by: g moving the steering wheel up and down, and back and forth. G turning the steering wheel slightly to the right and left. If you feel excessive freeplay, or hear ...

  • Page 28: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-6 jc0 pre-operation checks brake pedal make sure the brake pedal feels firm when pressed and returns to its original position when released. ∫ brake pedal parking brake pedal make sure the parking brake pedal locks in place with a positive click, and releases when the accel...

  • Page 29: Operation

    1 2 3 4 5 6 7 8 9 10 11 7-1 jc0 y-18 y-20c a operation body and chassis before each use, visually inspect the ptv body and chassis for damaged and/or missing parts. Starting 1. With the parking brake applied, turn the drive select lever to “f” for forward, or “r” for reverse. Do not shift from “f” (...

  • Page 30: Operation

    1 2 3 4 5 6 7 8 9 10 11 7-2 jc0 operation stopping to stop the ptv, gradually press down on the brake pedal. å brake pedal when the ptv has come to a stop, apply the parking brake pedal and turn the main switch to “off.” ∫ parking brake pedal do not hold the ptv on an incline with the accelerator – ...

  • Page 31: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-1 jc0 maintenance cs - check ca - check and adjust r - replace s - service cl - clean and lubricate l - lubricate 40 rounds 250 rds 500 rds 1000 rds 2000 rds 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs remarks 100 miles 600 mls 1200 mls 2500 mls 5000mls 160 kms 1000 kms 2000 ...

  • Page 32: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-2 jc0 maintenance cs - check ca - check and adjust r - replace s - service cl - clean and lubricate l - lubricate remarks page every replace engine oil r l r r 8-5 year adjust throttle cables,** check electronic fuel injection throttle shaft for wear** grease primary and se...

  • Page 33: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-3 jc0 maintenance exhaust emission control system and components item abbreviation • electronic fuel efi injection • electronic control ecu unit & plug, spark • crankcase 1 & head, pcv (positive crankcase cylinder 1 ventilation) • air filter assy. Acl (air cleaner) • muffle...

  • Page 34: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-4 jc0 maintenance spark plug inspection you should periodically remove and inspect the spark plug. Dirty or worn spark plugs can cause poor performance. When removing or installing the spark plug, be careful not to damage the insulator. A damaged insulator could allow exter...

  • Page 35: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-5 jc0 maintenance engine oil replacement 1. Warm up the engine for several minutes, place the golf car on a level surface, then stop the engine. Use caution not to touch hot engine oil or hot engine parts, during the following procedure. Death or serious personal injury can...

  • Page 36: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-6 jc0 maintenance use care not to fill past the max dipstick mark, and be sure no foreign material enters the crankcase. After replacing engine oil, check for oil leaks around the drain plug. If oil leaks are found, consult a yamaha dealer. Air filter to remove the air filt...

  • Page 37: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-7 jc0 maintenance inspection and cleaning: 3. Wash the foam pre-filter in soap and water. Allow it to dry. å soap and water ∫ foam element 4. Check the filter element. If damaged or dirty, replace it. Do not wring out the foam pre-filter, this could cause it to tear. 5. To ...

  • Page 38: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-8 jc0 maintenance inspection: to inspect the drive belt, check for frayed edges or tears, and measure drive belt against the following specification. If the belt shows excessive wear or damage, replace the belt with a new one. å new: 31.0 mm (1.20 in.) ∫ replace when belt r...

  • Page 39: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-9 jc0 maintenance fuse replacement be sure to use the specified fuse. Using a wrong fuse can cause electrical system damage and create a fire hazard. Death or serious personal injury can result from failing to comply with the safety instructions in this manual. When replaci...

  • Page 40: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-10 jc0 maintenance transaxle oil to check transaxle oil level: 1. Place the ptv on a flat, level surface. 2. Remove seven plastic rivets 1 and two bolts 2, and remove the bag holder insert 3. 3. Place an oil pan under the transaxle case. 4. Clean the area around the oil lev...

  • Page 41: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-11 jc0 maintenance y-57 before performing wheel or brake maintenance, verify that the main switch is in the “off” position. Accidental starting of the vehicle could cause the vehicle to move, causing death or serious personal injury. Wheel replacement to remove and install ...

  • Page 42: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-12 jc0 maintenance brake pedal free play adjustment check the brake pedal free play by pressing against the pedal with two fingers (using light force) and measuring the distance the pedal travels before resistance is felt. Brake pedal free play Å: 20-25 mm (0.79-0.98 in.) t...

  • Page 43: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-13 jc0 maintenance replacing a headlight bulb if the headlight burns out replace it as follows: 1. Remove the bulb holder 1 and bulb 2 by removing the three screws 3 located on the back of the bezel 4. 2. Disconnect the wire connectors from the bulb. 3. Remove the two screw...

  • Page 44: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-14 jc0 maintenance adjusting a headlight it is recommended to have the headlight adjustment performed by a yamaha dealer. 1. Loosen the two screws 1 for the headlight bulb bracket. Do not remove the screws, just loosen them. Tip the screws can be accessed from under the fen...

  • Page 45: Storage

    1 2 3 4 5 6 7 8 9 10 11 9-1 jc0 storage 2. Have the battery recharged every 60-90 days to keep it fully charged. The battery must be kept fully charged to avoid damage. 3. Batteries like the one supplied with your car normally do not require you to check the water level inside the battery for the on...

  • Page 46: Specifications

    1 2 3 4 5 6 7 8 9 10 11 10-1 jc0 specifications general specifications items ydra ptv dimensions: overall length 2395 mm (94.3 in.) overall width 1200 mm (47.2 in.) overall height (steering height) 1190 mm (46.9 in.) height of floor 310 mm (12.2 in.) wheelbase 1640 mm (64.6 in.) tread: front 870 mm ...

  • Page 47: Specifications

    1 2 3 4 5 6 7 8 9 10 11 10-2 jc0 specifications engine items ydra ptv description: engine type 4-stroke, gasoline, ohv number of cylinders single displacement 357 cm 3 bore x stroke 85 x 63 mm (3.30 x 2.48 in.) compression ratio 8.1:1 rated output 8.5 kw (11.4 hp)/3500 rpm cooling system forced air-...

  • Page 48: Specifications

    1 2 3 4 5 6 7 8 9 10 11 10-3 jc0 specifications batteries items ydra ptv battery: bci group 24, rc: minimum 75 min cca: minimum 400a chassis items ydra ptv steering system: type rack and pinion steering angle (l.H.) 1.85 turn steering angle (r.H.) 1.85 turn brakes: brake system mechanical drum brake...

  • Page 49: Wiring

    1 2 3 4 5 6 7 8 9 10 11 11-1 jc0 wiring ydra ptv wiring diagram bod y ear th n.C. (10a ) fuse(10a ) r 22 (r fr ) 5 n.C. 13 (n.O .) (o h) 26 n.C. (r x) (ij ) 2 a c cel sw . Ma in 17 (w t) 14 (pgnd1)3 (v cc ) (s t) 25 32 (a t) (b at ) 10 15 (o 2) n.C. N.C. N.C. Dia g (v b) 8 28 (c rk ) rb (n.O .) (n.O...

  • Page 50: Wiring

    Jc0 wiring ydra ptv wiring diagram b 8 g r br br rw 18 rw g bw 31 rw on off r br br rw r rw l r optional dc outle t 10 amps b brw b g or b b ry 24 b or orw br rw rw b rw g g g r optional dc outle t 10 amps rw g r ry r p br rw rb br br br r r l r l r b r g b r p b crank sensor air temp . Sensor sub-l...

  • Page 52: 4 Stroke Personal

    Lit-19626-19-16 jc0-f8199-30 printed in u.S.A 2015-kcc 4 stroke personal transport vehicle ydra ! Owner’s / operator’s manual read this manual carefully! It contains important safety information. Yamaha motor corporation usa 800-962-7926 jc0-f8199-30 jc0-f8199-30_cover.Qxp_lit_19626_00_81 cover.Qxd ...