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Yamaha YDRA Owner's/operator's manual

Manual is about: 4 STROKE PERSONAL ELECTRONIC FUEL INJECTION GOLF CAR

Summary of YDRA

  • Page 1

    Yamaha golf-car company 1000 hwy 34 east newnan, ga 30265 770-254-4000 printed in u.S.A 2014-kcc 4 stroke personal electronic fuel injection golf car ydra lit-19626-22-11 jc2-f8199-01 ! Owner’s / operator’s manual read this manual carefully! It contains important safety information. Jc2-f8199-01 jc2...

  • Page 2

    Jc2-f8199-01_cover_lit_19626_11_07 cover.Qxd 3/13/13 11:47 am page 2.

  • Page 3: Introduction

    Introduction congratulations on your purchase of a yamaha electronic fuel injection (efi) golf car. This manual contains information you will need for proper operation, maintenance, and care of your efi golf car. A thorough understanding of these simple instructions will help you to obtain maximum e...

  • Page 4: Important Manual

    Ii jc2 important manual information tip yamaha continually seeks advancements in product design and quality; therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your golf car and this manual. If you ha...

  • Page 5: Warranty

    Iii jc2 1 warranty contents 1 important labels 2 safety considerations 4 maintenance 8 storage specifications 9 wiring 11 operation 7 pre-operation checks 6 controls 5 operator safety 3 10 jc2-f8199-01_lit_19626_00_81.Qxd 3/13/13 11:54 am page 3.

  • Page 6: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-1 jc2 warranty limited 4-year golf car limited warranty yamaha golf-car company hereby warrants that any new ydra gas or ydre electric yamaha golf car pur- chased from an authorized yamaha golf car dealer in the united states will be free from defects in material and workma...

  • Page 7: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-2 jc2 warranty the california air resources board and yamaha golf-car company are pleased to explain the emis- sions control system warranty on your 2010 and later small off-road engine (sore) vehicle. In california, new sore vehicles must be designed, built and equipped to...

  • Page 8: Warranty

    1 2 3 4 5 6 7 8 9 10 11 1-3 jc2 warranty 8. Throughout the sore vehicle warranty period stated above, yamaha golf-car company will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. 9. Any replacement part may be used in the perfor- mance of any warranty main...

  • Page 9: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 7 3 5 4 y-924ii 1 2 6 1 safety and instruction labels please read the following labels carefully before operating your golf car, and promptly replace any labels which become damaged or removed. Death or serious personal injury can result from failing to read and comply with t...

  • Page 10: Important Labels

    Important labels 1 2 3 4 5 6 7 8 9 10 11 2-2 jc2 2 gasoline is highly flammable andg a s o li n e is h ig h ly f la m m a b le a n d explosive.E x p lo s iv e . A fire or explosion coulda f ir e or e xp lo si on c ou ld cause ca u se severe injurys e v e r e in ju r y or o r deathd e a t h . Keep he...

  • Page 11: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 important labels 2-3 jc2 y-1607d year of construction: 20xx yamaha motor powered products co., ltd. 200-1 sakagawa, kakegawa, japan max. Battery weight: xx kg model: ydraxp max. Power: x.X kw dry weight: xxx kg jxx-f4236-xx 5 y-1610 7 important emissions information yamaha go...

  • Page 12: Important Labels

    1 2 3 4 5 6 7 8 9 10 11 2-4 jc2 important labels y-910cc jwx -000000 serial number the serial number is identified in the location shown. Tip the first three digits of the serial number are for model identification; the remaining digits are the unit pro- duction number. Keep a record of these number...

  • Page 13: Operator Safety

    1 2 3 4 5 6 7 8 9 10 11 3-1 jc2 operator safety ! Y-928bb y-68 yamaha golf cars are designed to be simple to operate. However, be sure to observe the following to reduce the risk of serious injury or death due to loss of control and other hazards: before operating the golf car l read this owner’s/op...

  • Page 14: Operator Safety

    1 2 3 4 5 6 7 8 9 10 11 3-2 jc2 operator safety l use extra care in congested areas or when backing up. Always back up slowly, and watch carefully. L avoid starting or stopping abruptly. L vary the speed of the golf car to match the terrain. L avoid turning the steering wheel too sharply at higher s...

  • Page 15: Safety Considerations

    1 2 3 4 5 6 7 8 9 10 11 4-1 jc2 safety considerations ! Like all machines, golf cars can cause injury if improperly used or maintained. Experience has shown that golf cars are safe when operated in accor- dance with the safety warnings affixed to every golf car. Driver qualifications allow only auth...

  • Page 16: Safety Considerations

    1 2 3 4 5 6 7 8 9 10 11 4-2 jc2 safety considerations l loose terrain – avoid areas of loose terrain which may cause a golf car to lose traction and affect stability. Take notice of conditions and reduce speed when driving on uneven or loose terrain. L pedestrian areas – avoid areas with pedestrian ...

  • Page 17: Safety Precautions

    1 2 3 4 5 6 7 8 9 10 11 4-3 jc2 safety precautions during maintenance when performing maintenance, follow all safety instructions con- tained in the manufacturer’s opera- tion and service manuals, as well as the following safety procedures: l properly immobilize golf car before beginning any mainten...

  • Page 18: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-1 jc2 controls y-935c y-916i 2 1 5 4 3 y-919ee 13 14 12 11 y-918f 10 9 8 7 6 features 1 engine/oil warning light 2 main switch 3 brake pedal 4 parking brake pedal 5 accelerator pedal 6 drive select lever 7 seat 8 front body 9 front tire a front bumper b battery c rear body ...

  • Page 19: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-2 jc2 controls main switch the main switch controls the follow- ing items: “off” the electrical power circuit is switched off. The key can be removed only in this position. “on” the electrical power circuit is switched on. The golf car can be driven. Engine/oil warning ligh...

  • Page 20: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-3 jc2 controls drive select lever the drive select lever is used to shift the golf car into forward or reverse. After coming to a complete stop, move the lever to the desired position. Lever position car movement f forward r reverse tip the reverse alarm will sound when the...

  • Page 21: Controls

    1 2 3 4 5 6 7 8 9 10 11 5-4 jc2 controls parking brake pedal press down on the parking brake pedal whenever parking the golf car. ç parking brake pedal tip release the parking brake by depressing the accelerator pedal. The parking brake will automatically release when the accelerator pedal is depres...

  • Page 22: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-1 jc2 y-905 pre-operation checks pre-operation checks should be made each time you use your golf car. Get in the habit of performing the following checks in the same way so that they become second nature. To keep vehicle from moving while performing pre-operation checks: l ...

  • Page 23: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-2 jc2 pre-operation checks fuel system make sure there is sufficient fuel in the tank. Also check fuel line and connections for leakage. å fuel tank ∫ fuel cap ç e.F.I. Fuel pump ∂ fuel tank vent gasoline and its vapors are highly flammable and explosive. To avoid fires and...

  • Page 24: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-3 jc2 recommended oil: yamalube 4-cycle oil or 10w30 engine oil capacity: 1.0 l, 1000 cc (1.0 us qt) oil change quantity: 1.0 l, 1000 cc (1.0 us qt) y-514 min max y-28 a b c y-515 a pre-operation checks avoid using gasoline blended with methyl alcohol which can damage fuel ...

  • Page 25: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-4 jc2 pre-operation checks engine cooling inlet duct check the engine cooling inlet duct for debris. Remove any debris present. å engine cooling inlet duct battery check that the battery is held securely in place to prevent the battery from being damaged from vibration or j...

  • Page 26: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 6-5 jc2 y-20a a y-932ee y-33 pre-operation checks steering system check the steering system for exces- sive freeplay by: l moving the steering wheel up and down, and back and forth. L turning the steering wheel slightly to the right and left. If you feel excessive freeplay, o...

  • Page 27: Pre-Operation Checks

    1 2 3 4 5 6 7 8 9 10 11 jc2 pre-operation checks brake pedal make sure the brake pedal feels firm when pressed and returns to its original position when released. ∫ brake pedal parking brake pedal make sure the parking brake pedal locks in place with a positive click, and releases when the accelerat...

  • Page 28: Operation

    1 2 3 4 5 6 7 8 9 10 11 7-1 jc2 y-18 y-20c a operation body and chassis before each use, visually inspect the golf car body and chassis for dam- aged and/or missing parts. Starting 1. With the parking brake applied, turn the drive select lever to “f” for forward, or “r” for reverse. Do not shift fro...

  • Page 29: Operation

    1 2 3 4 5 6 7 8 9 10 11 7-2 jc2 operation stopping to stop the golf car, gradually press down on the brake pedal. å brake pedal when the golf car has come to a stop, apply the parking brake pedal and turn the main switch to “off.” ∫ parking brake pedal do not hold the golf car on an incline with the...

  • Page 30: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-1 jc2 maintenance periodic maintenance charts regular maintenance is required for the best performance and safe operation of your golf car. Be sure to turn off the main switch and apply the parking brake when you perform maintenance unless otherwise specified. If the owner ...

  • Page 31: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-2 jc2 maintenance cs - check ca - check and adjust r - replace s - service cl - clean and lubricate l - lubricate remarks page every replace engine oil r l r r 8-5 year adjust throttle cables,** check electronic fuel injection throttle shaft for wear** grease primary and se...

  • Page 32: And Components

    1 2 3 4 5 6 7 8 9 10 11 8-3 jc2 exhaust emission control system and components item abbreviation • electronic fuel efi injection • electronic control ecu unit & plug, spark • crankcase 1 & head, pcv (positive crankcase cylinder 1 ventilation) • air filter assy. Acl (air cleaner) • muffler muff., 2 •...

  • Page 33: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-4 jc2 maintenance spark plug inspection you should periodically remove and inspect the spark plug. Dirty or worn spark plugs can cause poor per- formance. When removing or installing the spark plug, be careful not to damage the insulator. A damaged insulator could allow ext...

  • Page 34: Engine Oil Replacement

    1 2 3 4 5 6 7 8 9 10 11 8-5 jc2 engine oil replacement 1. Warm up the engine for several minutes, place the golf car on a level surface, then stop the engine. Use caution not to touch hot engine oil or hot engine parts, dur- ing the following procedure. Death or serious personal injury can result fr...

  • Page 35: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-6 jc2 maintenance use care not to fill past the max dipstick mark, and be sure no foreign material enters the crankcase. After replacing engine oil, check for oil leaks around the drain plug. If oil leaks are found, consult a yamaha dealer. Air filter to remove the air filt...

  • Page 36: Drive Belt

    1 2 3 4 5 6 7 8 9 10 11 8-7 jc2 inspection and cleaning: 3. Wash the foam pre-filter in soap and water. Allow it to dry. å soap and water ∫ foam element 4. Check the filter element. If damaged or dirty, replace it. Do not wring out the foam pre-filter, this could cause it to tear. 5. To replace the ...

  • Page 37: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-8 jc2 maintenance inspection: to inspect the drive belt, check for frayed edges or tears, and measure drive belt against the following specification. If the belt shows excessive wear or damage, replace the belt with a new one. å new: 31.0 mm (1.20 in.) ∫ replace when belt r...

  • Page 38: Fuse Replacement

    1 2 3 4 5 6 7 8 9 10 11 8-9 jc2 fuse replacement be sure to use the specified fuse. Using a wrong fuse can cause electrical system damage and create a fire hazard. Death or serious personal injury can result from failing to comply with the warning labels in this manual. When replacing a fuse, be sur...

  • Page 39: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-10 jc2 maintenance transaxle oil to check transaxle oil level: 1. Place the golf car on a flat, level surface. 2. Remove seven plastic rivets 1 and two bolts 2, and remove the bag holder insert 3. 3. Place an oil pan under the transaxle case. 4. Clean area around servicing ...

  • Page 40: Tip

    1 2 3 4 5 6 7 8 9 10 11 8-11 jc2 y-57 9. Install the bag holder insert 3 and secure with two bolts 2 and seven plastic rivets 1. Tip for transaxle oil replacement, con- sult a yamaha dealer or other qualified mechanic. Before performing wheel or brake maintenance, verify that the main switch is in t...

  • Page 41: Maintenance

    1 2 3 4 5 6 7 8 9 10 11 8-12 jc2 maintenance consult your yamaha dealer before using your golf car if you suspect brake problems. Brake failure could result in a serious accident. Death or serious person- al injury can result from failing to comply with the warning labels in this manual. Brake pedal...

  • Page 42: Notice

    1 2 3 4 5 6 7 8 9 10 11 8-13 jc2 y-909d b a 3. If the free play distance needs adjusting, loosen the lock nut å (under rubber boot) and turn the adjusting nut ∫ in or out until the free play specification is met. Then tighten the lock nut in place. Do not over-tighten the brake cables. Over-tighteni...

  • Page 43: Storage

    1 2 3 4 5 6 7 8 9 10 11 9-1 jc2 storage 2. Have the battery recharged every 60-90 days to keep it fully charged. The battery must be kept fully charged to avoid damage. 3. Batteries like the one supplied with your car normally do not require you to check the water level inside the battery for the on...

  • Page 44: Specifications

    1 2 3 4 5 6 7 8 9 10 11 10-1 jc2 specifications general specifications items ydra dimensions: overall length 2395 mm (94.3 in.) overall width 1200 mm (47.2 in.) overall height (steering height) 1190 mm (46.9 in.) height of floor 310 mm (12.2 in.) wheelbase 1640 mm (64.6 in.) tread: front 870 mm (34....

  • Page 45: Specifications

    1 2 3 4 5 6 7 8 9 10 11 10-2 jc2 specifications engine items ydra description: engine type 4-stroke, gasoline, ohv number of cylinders single displacement 357 cm 3 bore x stroke 85 x 63 mm (3.30 x 2.48 in.) compression ratio 8.1:1 rated output 8.5 kw (11.4 hp)/3500 rpm cooling system forced air-cool...

  • Page 46: Specifications

    1 2 3 4 5 6 7 8 9 10 11 10-3 jc2 specifications batteries items ydra battery: bci group 24, rc: minimum 75 min cca: minimum 400a chassis items ydra steering system: type rack and pinion steering angle (l.H.) 1.85 turn steering angle (r.H.) 1.85 turn brakes: brake system mechanical type of brake inte...

  • Page 47: Wiring

    1 2 3 4 5 6 7 8 9 10 11 11-1 jc2 wiring ydra efi wiring diagram bod y ear th n.C . (10a) fuse(10a) 22 (rfr) 5 n.C . 13 (oh) 26 n.C . (rx) (ij) v 2 a ccel sw . Rw main 17 (wt) 14 (pgnd1) 3 (vcc) (st) 25 32 (a t) (bat) 10 15 (o2) 1& n.C . N.C . V diag (vb) 8 28 (crk) rb (n.O .) (n.O .) n.C . Rw rw br ...

  • Page 48: Wiring

    1 2 3 4 5 6 7 8 9 10 11 jc2 b 8 g r br br rw 18 rw g bw 31 rw r br br rw r l brw b g ry 24 tci b or orw br eng. Ear th rw b rw g g g r rw g rb br br br r r l r l b l yb w b r g b r dia gnostic connect o r vm rela y main switch fuse 10 amps ba ck switch rw 1 brw g r r bw p 7 rb gw b by l wr 2 12 17 r...

  • Page 49: Notes

    Notes jc2 jc2-f8199-01_lit_19626_00_81.Qxd 3/13/13 11:55 am page 47.

  • Page 50: Notes

    Jc2 notes jc2-f8199-01_lit_19626_00_81.Qxd 3/13/13 11:55 am page 48.

  • Page 52: 4 Stroke Personal

    Yamaha golf-car company 1000 hwy 34 east newnan, ga 30265 770-254-4000 printed in u.S.A 2014-kcc 4 stroke personal electronic fuel injection golf car ydra lit-19626-22-11 jc2-f8199-01 ! Owner’s / operator’s manual read this manual carefully! It contains important safety information. Jc2-f8199-01 jc2...