Summary of YZ450F

  • Page 1

    1e2s2-100e1 2e2s2-100e1 ( ) a 2 yz450fv (2s21,2s25) u.S.A.,canada yz450f (2s22) europe yz450f (2s23) japan yz450fv (2s24,2s26) oceania,south africa news no. Date comment pe0-mc-060026 mar., 16, 2006 fig.25: front fork list correction pe0-mc-060032 may., 10, 2006 fig.10: carbretor list correction 200...

  • Page 2

    A 3 yz450fv/yz450f parts catalogue ©2005 by yamaha motor co., ltd. 1st edition, october 2005 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..

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    A 4 yz450fv yz450f.

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    A 5 foreword this parts catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this parts catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the ...

  • Page 5

    A 6 foreword 7. Applicable serial no. Engine serial no. Frame serial no. 8. Applicable colour code (the (*) mark shows model colour.) abbreviation colour name colour code dpbse(*) deep purplish blue solid e 0583 lrys1(*) light reddish yellow solid 1 0386.

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    A 7 model label (1) a label called “model label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–reference the “model code – production code no.” in the catalogue with the “model code – production code no.” indi- cated on the model label...

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    Contents engine cylinder ............................................................................ B2 crankshaft & piston .................................................... B4 valve ................................................................................... B5 camshaft & chain ............

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    B 2 fig. 1 cylinder ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–11102–00 cylinder head assy 1 1 1 1 2 5ta–11133–10 .Guide, valve 1 3 3 3 3 3 5ta–11134–10 .Guide, valve 2 2 2 2 2 4 90105–06027 .Bolt, flange 10 10 10 10 5 90340–12112 .Plug, straight screw 1 1 1 1 6 91808–16023 .Pin,...

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    B 3 fig. 1 cylinder ref. No. Part no. Description no a eu r jpn an z remarks 25 2s2–11351–00 gasket, cylinder 1 1 1 1 26 93612–16254 pin, dowel 2 2 2 2 27 95022–06035 bolt, flange 1 1 1 1 28 2s2–15441–00 holder, clutch cable 1 1 1 1 29 95022–06016 bolt, flange 2 2 2 2.

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    B 4 fig. 2 crankshaft & piston ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–11400–00 crankshaft assy 1 1 1 1 2 2s2–11412–00 .Crank 1 1 1 1 1 3 2s2–11422–00 .Crank 2 1 1 1 1 4 5tg–11681–00 .Pin, crank 1 1 1 1 1 5 93310–63417 .Bearing 1 1 1 1 6 2s2–11651–00 .Rod, connecting 1 1 1 1 7...

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    B 5 fig. 3 valve ref. No. Part no. Description no a eu r jpn an z remarks 1 5ta–12111–00 valve, intake 1 1 1 1 2 5ta–12112–00 valve, intake 2 2 2 2 2 3 5ta–12121–00 valve, exhaust 2 2 2 2 4 3gm–12126–00 seat, valve spring 2 5 5 5 5 5 5ta–12113–00 spring, valve inner 3 3 3 3 6 5ta–12114–00 spring, va...

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    B 6 fig. 3 valve ref. No. Part no. Description no a eu r jpn an z remarks 13 3ld–12169–31 pad, adjusting (1.95) 5 5 5 5 ur 3ld–12169–50 pad, adjusting (2.00) 5 5 5 5 ur 3ld–12169–70 pad, adjusting (2.05) 5 5 5 5 ur 3ld–12169–90 pad, adjusting (2.10) 5 5 5 5 ur 3ld–12169–e0 pad, adjusting (2.15) 5 5 ...

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    B 7 fig. 4 camshaft & chain ref. No. Part no. Description no a eu r jpn an z remarks 1 5ta–12170–10 camshaft assy 1 1 1 1 1 2 5ta–12180–10 camshaft assy 2 1 1 1 1 3 93440–41178 circlip 2 2 2 2 4 94591–57118 chain (98xrh2010-118m) 1 1 1 1 5 5ta–12210–10 tensioner assy, cam chain 1 1 1 1 6 4fm–12213–0...

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    B 8 fig. 5 water pump ref. No. Part no. Description no a eu r jpn an z remarks 1 5gr–12458–00 shaft, impeller 1 1 1 1 2 5dj–12451–00 impeller, water pump 1 1 1 1 3 90201–08512 washer, plate 1 1 1 1 4 93109–11073 oil seal 1 1 1 1 5 93102–12106 oil seal (sd 12-22-5 hs) 1 1 1 1 6 93306–00105 bearing 1 ...

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    B 9 fig. 6 radiator & hose ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–1240a–00 radiator assy 1 1 1 1 2 2s2–12461–00 radiator assy 1 1 1 1 3 22w–12462–00 cap, radiator 1 1 1 1 4 91a20–05065 tube, flexible vinyl 1 1 1 1 5 90467–090a2 clip 1 1 1 1 6 2s2–12481–00 pipe 1 1 1 1 1 7 913...

  • Page 16

    B 10 fig. 7 oil pump ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–13300–00 oil pump assy 1 1 1 1 2 5ta–13320–00 rotor assy 2 1 1 1 1 3 93603–16219 pin, dowel 1 1 1 1 4 93440–10153 circlip 1 1 1 1 5 99530–08012 pin, dowel 2 2 2 2 6 91314–06030 bolt 2 2 2 2 7 2s2–13342–00 shaft, idle...

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    B 11 fig. 8 oil cleaner ref. No. Part no. Description no a eu r jpn an z remarks 1 5ta–13440–00 element assy, oil cleaner 1 1 1 1 2 5be–13447–10 cover, oil element 1 1 1 1 3 93210–47675 o-ring 1 1 1 1 4 93210–07135 o-ring 3 3 3 3 5 90110–06228 bolt, hexagon socket head 1 1 1 1 6 91312–06065 bolt 1 1...

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    B 12 fig. 9 intake ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–13597–00 joint, carburetor 3 1 1 1 1 2 90450–57010 hose clamp assy 1 1 1 1 3 91312–06020 bolt 3 3 3 3 4 5ta–14293–00 cover 1 1 1 1 1 5 5ta–14227–00 gasket 1 1 1 1 6 5ta–14239–00 seal 1 1 1 1 7 5ta–14987–00 hose 1 1 1 1...

  • Page 19

    B 13 fig. 10 carburetor ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–14101–00 carburetor assy 1 1 1 1 1 2 5jg–14959–00 .Gasket 1 1 1 1 3 91316–04012 .Bolt 6 6 6 6 4 688–14592–00 .Screw 3 3 3 3 5 90202–08045 .Washer, plate 1 1 1 1 6 5jg–14951–00 .Washer 1 1 1 1 7 5jg–14522–00 .Screw...

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    B 14 fig. 10 carburetor ref. No. Part no. Description no a eu r jpn an z remarks 15 5jg–14275–00 .Spring 1 1 1 1 16 5jg–14264–00 .Collar 1 1 1 1 17 5xd–14947–00 .Nozzle, main 1 1 1 1 18 4mx–14943–40 .Jet, main (#165) 1 1 1 1 std 4mx–14943–88 .Jet, main (#152) 1 1 1 1 ap 4mx–14943–38 .Jet, main (#155...

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    B 15 fig. 10 carburetor ref. No. Part no. Description no a eu r jpn an z remarks 21 4jt–1494f–05 .Jet (#45) 1 1 1 1 ap 4jt–1494f–07 .Jet (#50) 1 1 1 1 ap 4jt–1494f–11 .Jet (#60) 1 1 1 1 ap 4jt–1494f–13 .Jet (#65) 1 1 1 1 ap 22 5ta–14943–27 .Jet, main (#100) 1 1 1 1 23 5nl–14105–00 .Pilot screw set 1...

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    C 2 fig. 10 carburetor ref. No. Part no. Description no a eu r jpn an z remarks 43 5xc–14922–00 .Screw, throttle 1 1 1 1 44 90201–08410 .Washer, plate 1 1 1 1 45 5ta–14934–00 .Spring, throttle stop 1 1 1 1 46 5xc–85885–00 .Throttle sensor assy 1 1 1 1 47 5nx–14562–00 .O-ring 1 1 1 1 48 5nx–14216–00 ...

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    C 3 fig. 11 exhaust ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–14611–00 pipe, exhaust 1 1 2s2–14611–10 pipe, exhaust 1 1 1 1 2 5ta–14628–00 protector, exhaust pipe 1 2s2–14628–00 protector, exhaust pipe 1 1 1 3 4bd–14766–00 washer, protector 6 90201–05017 washer, plate 6 6 6 4 98...

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    C 4 fig. 12 crankcase ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–15100–00 crankcase assy 1 1 1 1 2 2s2–15155–00 .Nozzle 3 1 1 1 1 3 5xc–15373–00 .Pipe, breather 1 1 1 1 4 99530–14016 .Pin, dowel 2 2 2 2 5 91314–06050 bolt 7 7 7 7 6 91314–06060 bolt 2 2 2 2 7 91314–06080 bolt 3 3 ...

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    C 5 fig. 12 crankcase ref. No. Part no. Description no a eu r jpn an z remarks 28 93210–09165 .O-ring 1 1 1 1 29 90461–10136 clamp 1 1 1 1 30 95022–06012 bolt, flange 1 1 1 1 31 90430–06014 gasket 1 1 1 1.

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    C 6 fig. 13 crankcase cover 1 ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–15411–00 cover, crankcase 1 1 1 1 1 2 90340–27002 plug, straight screw 1 1 1 1 3 93210–27370 o-ring 1 1 1 1 4 90340–14128 plug, straight screw 1 1 1 1 5 93210–14369 o-ring 1 1 1 1 6 3y1–15363–00 plug, oil 1 ...

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    C 7 fig. 13 crankcase cover 1 ref. No. Part no. Description no a eu r jpn an z remarks 28 95022–06080 bolt, flange 2 2 2 2 29 583–13113–00 seat, check ball 1 1 1 1 30 93503–08007 ball 1 1 1 1 31 90501–043e0 spring, compression 1 1 1 1.

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    C 8 fig. 14 starter ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–15601–00 kick shaft assy 1 1 1 1 2 90201–20685 .Washer, plate (t=0.5) 1 1 1 1 3 93410–20038 .Circlip 1 1 1 1 4 2s2–15671–00 .Wheel, ratchet 1 1 1 1 5 90501–160a2 .Spring, compression 1 1 1 1 6 90201–167p7 .Washer, pla...

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    C 9 fig. 15 clutch ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–16111–00 gear, primary drive 1 1 1 1 2 90208–25045 washer, conical spring 1 1 1 1 3 90179–20009 nut 1 1 1 1 4 5xd–16150–50 primary driven gear comp. 1 1 1 1 5 5ta–16371–10 boss, clutch 1 1 1 1 6 5jg–16351–00 plate, pre...

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    C 10 fig. 16 transmission ref. No. Part no. Description no a eu r jpn an z remarks 1 93306–20532 bearing 1 1 1 1 2 2s2–17411–00 axle,main(14t) 1 1 1 1 3 2s2–17151–00 gear, 5th pinion(21t) 1 1 1 1 4 90201–253k0 washer, plate (t=1.0) 1 1 1 1 5 93440–25084 circlip 3 3 3 3 6 2s2–17131–00 gear, 3rd pinio...

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    C 11 fig. 16 transmission ref. No. Part no. Description no a eu r jpn an z remarks 28 93102–32480 oil seal 1 1 1 1 29 90387–2513f collar 1 1 1 1 30 93210–22164 o-ring 1 1 1 1 31 9383e–13233 sprocket, drive (13t) 1 1 1 1 32 90215–21003 washer, lock 1 1 1 1 33 90179–20001 nut 1 1 1 1 34 2s2–17471–00 p...

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    C 12 fig. 17 shift cam & fork ref. No. Part no. Description no a eu r jpn an z remarks 1 5nl–18541–00 cam, shift 1 1 1 1 2 93306–90509 bearing 1 1 1 1 3 278–18542–00 point, neutral 1 1 1 1 4 90501–06022 spring, compression 1 1 1 1 5 93306–80501 bearing 1 1 1 1 6 2s2–18140–00 stopper lever assy 1 1 1...

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    C 13 fig. 18 shift shaft ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–18101–00 shift shaft assy 1 1 1 1 2 5mw–18122–01 lever, shift 2 1 1 1 1 3 90387–124f4 collar 1 1 1 1 4 90508–29021 spring, torsion 1 1 1 1 5 90201–127e1 washer, plate 1 1 1 1 6 93608–33002 pin, dowel 1 1 1 1 7 2s...

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    C 14 fig. 19 frame ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–21101–00 front frame comp. 1 1 1 1 2 1c3–21447–10 .Bracket, footrest 1 1 1 1 3 1c3–21448–10 .Bracket, footrest 1 1 1 1 4 90149–10031 .Screw 4 4 4 4 5 5xc–21190–90 rear frame comp. 1 1 1 1 6 90105–08115 bolt, flange 1 1...

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    C 15 fig. 19 frame ref. No. Part no. Description no a eu r jpn an z remarks 28 90179–10658 nut 1 1 1 1 29 90201–104r2 washer, plate 1 1 1 1 30 1c3–21244–10 nut 1 1 1 1 31 2s2–21417–00 bracket, front lower 1 2 2 2 2 32 90105–08130 bolt, flange 4 4 4 4 33 92903–08200 washer, plain 4 4 4 4 34 5xc–21456...

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    D 2 fig. 20 fender ref. No. Part no. Description no a eu r jpn an z remarks 1 1c3–21511–50 fender, front 1 1 1 1 ur for dpbse 5xc–21511–d0 fender, front 1 1 ur for lrys1 2 90387–06090 collar 4 4 4 4 3 90119–06096 bolt, with washer 4 4 4 4 4 4es–2153e–01 emblem, yamaha 1 1 1 1 ur for dpbse 4es–2153e–...

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    D 3 fig. 20 fender ref. No. Part no. Description no a eu r jpn an z remarks 22 3xj–2151h–b1 label 5 1 for can 23 5pa–21568–00 label, warning 1 1 24 2s2–2163g–00 emblem 1 2 2 2 2 ur for dpbse 2s2–2163g–10 emblem 1 2 2 ur for lrys1 25 5xc–2164b–00 emblem,3d 1 1 for lrys1 26 3me–2415e–01 label, caution...

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    D 4 fig. 21 side cover ref. No. Part no. Description no a eu r jpn an z remarks 1 5xc–21710–90 side cover assy 1 1 1 1 1 2 95824–06016 bolt, flange 1 1 1 1 3 90119–08086 bolt, with washer 1 1 1 1 4 5xc–21720–90 side cover assy 2 1 1 1 1 5 95824–06016 bolt, flange 1 1 1 1 6 90119–08086 bolt, with was...

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    D 5 fig. 22 rear arm ref. No. Part no. Description no a eu r jpn an z remarks 1 1c3–22110–50 rear arm comp. 1 1 1 1 2 90151–04001 screw, countersunk 4 4 4 4 3 1p8–22355–00 patch 2 2 2 2 4 93317–22262 bearing 4 4 4 4 5 93342–22217 bearing 2 2 2 2 6 93106–22002 oil seal 2 2 2 2 7 93109–28043 oil seal ...

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    D 6 fig. 22 rear arm ref. No. Part no. Description no a eu r jpn an z remarks 28 93109–22019 oil seal 2 2 2 2 29 90387–14009 collar 1 1 1 1 30 5xc–22121–90 shaft 1 1 1 1 1 31 1c3–22122–00 shaft 2 2 2 2 2 32 90201–14740 washer, plate 3 3 3 3 33 90185–14007 nut, self-locking 3 3 3 3 34 1c3–2135f–00 co...

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    D 7 fig. 23 rear suspension ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–22200–00 shock absorber assy, rear 1 ur for usa 2s2–22200–40 shock absorber assy, rear 1 ur for can 2s2–22200–10 shock absorber assy, rear 1 2s2–22200–20 shock absorber assy, rear 1 2s2–22200–30 shock absorber...

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    D 8 fig. 23 rear suspension ref. No. Part no. Description no a eu r jpn an z remarks 17 1c3–22212–50 .Spring (k=54n/mm) 1 1 1 1 18 1c3–22214–50 .Guide, spring 1 1 1 1 1 19 1c3–22565–00 .Spring seat 2 2 2 2 20 5xe–22242–00 bolt 2 1 1 1 1 21 95607–10200 nut, u flange 1 1 1 1 22 92907–10200 washer, pla...

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    D 9 fig. 24 steering ref. No. Part no. Description no a eu r jpn an z remarks 1 93332–00068 bearing 1 1 1 1 2 4ew–23416–00 cover, ball race 2 1 1 1 1 3 90179–28003 nut 1 1 1 1 4 90201–286k9 washer, plate 1 1 1 1 5 1c3–23435–50 crown, handle 1 1 1 1 6 90170–24003 nut 1 1 1 1 7 90201–24016 washer, pla...

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    D 10 fig. 25 front fork ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–23102–00 front fork assy (l.H) 1 1 1 2s2–23102–10 front fork assy (l.H) 1 2 1c3–23136–m0 .Tube, outer (right) 1 1 1 1 3 1c3–23120–m0 .Inner tube comp.2 1 1 1 1 4 5xe–23171–l0 .Piston, front fork 1 1 1 1 5 5xe–2312...

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    D 11 fig. 25 front fork ref. No. Part no. Description no a eu r jpn an z remarks 25 2s2–23103–00 front fork assy (r.H) 1 1 1 2s2–23103–10 front fork assy (r.H) 1 26 1c3–23136–m0 .Tube, outer (right) 1 1 1 1 27 1c3–23110–m0 .Inner tube comp.1 1 1 1 1 28 5xe–23171–l0 .Piston, front fork 1 1 1 1 29 5xe...

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    D 12 fig. 25 front fork ref. No. Part no. Description no a eu r jpn an z remarks 49 1p8–23340–m0 under bracket comp. 1 1 1 1 50 93332–00081 bearing 1 1 1 1 51 5xc–23346–l0 bolt 1 8 8 8 8 52 1c3–2315 h –10 protector 1 1 1 1 1 53 4xl–2153a–10 emblem, yamaha 1 1 1 1 54 1c3–2315 j –10 protector 2 1 1 1 ...

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    D 13 fig. 26 fuel tank ref. No. Part no. Description no a eu r jpn an z remarks 1 5xc–24110–90 fuel tank comp. 1 1 1 1 2 5ny–24610–00 cap assy 1 1 1 1 3 90445–09220 hose (l30) 1 1 1 1 4 3xj–24380–00 pipe joint assy 1 1 1 1 5 90445–09251 hose (l350) 1 1 1 1 6 5xe–24144–00 holder, damper 1 1 1 1 7 904...

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    D 14 fig. 26 fuel tank ref. No. Part no. Description no a eu r jpn an z remarks 28 90467–100a1 clip 2 2 2 2 29 90202–05193 washer, plate 2 2 2 2 30 90149–06011 screw 2 2 2 2 31 5xc–24182–90 damper, locating 2 1 1 1 1 32 5xc–24183–90 damper, locating 3 2 2 2 2 33 90465–13275 clamp 3 3 3 3.

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    D 15 fig. 27 seat ref. No. Part no. Description no a eu r jpn an z remarks 1 5xc–24710–90 single seat assy 1 1 1 ur for dpbse 5xc–24710–d0 single seat assy 1 1 ur for lrys1 5xc–24710–a0 single seat assy 1 2 5xc–2470f–90 .Seat cover comp. 1 1 1 ur for dpbse 5xc–2470f–d0 .Seat cover comp. 1 1 ur for l...

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    E 2 fig. 28 front wheel ref. No. Part no. Description no a eu r jpn an z remarks 1 5ny–25111–00 hub, front 1 1 1 1 2 93306–90409 bearing 2 2 2 2 3 5ny–25117–00 spacer, bearing 1 1 1 1 4 93102–26468 oil seal 2 2 2 2 5 94416–21018 rim (1.60-21) 1 1 1 1 6 5ny–25104–00 spoke set, front 1 1 1 1 7 94108–2...

  • Page 51

    E 3 fig. 29 front brake caliper ref. No. Part no. Description no a eu r jpn an z remarks 1 5mv–2581t–00 disk brake assy 1 1 1 1 2 90149–06327 screw 6 6 6 6 3 1c3–2580t–00 caliper assy (left) 1 1 1 1 4 5un–w0057–00 .Piston assy, caliper 1 1 1 1 5 3jd–w0047–00 ..Caliper seal kit 1 1 1 1 6 5dh–25919–00...

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    E 4 fig. 30 rear wheel ref. No. Part no. Description no a eu r jpn an z remarks 1 5et–25311–00 hub, rear 1 1 1 1 2 5et–25317–00 spacer, bearing 1 1 1 1 3 93306–27212 bearing 1 1 1 1 4 93306–07202 bearing 1 1 1 1 5 93106–30001 oil seal 1 1 1 1 6 93106–30045 oil seal 1 1 1 1 7 99009–45500 circlip 1 1 ...

  • Page 53

    E 5 fig. 30 rear wheel ref. No. Part no. Description no a eu r jpn an z remarks 16 90109–08078 bolt 6 6 6 6 17 90185–08008 nut, self-locking 6 6 6 6 18 90201–08048 washer, plate 6 6 6 6 19 90480–08608 grommet 1 1 1 1 20 5tj–2530s–80 collar assy 2 2 2 2 21 1c3–25388–50 puller, chain 1 1 1 1 1 22 1c3–...

  • Page 54

    E 6 fig. 31 rear brake caliper ref. No. Part no. Description no a eu r jpn an z remarks 1 5ny–2582w–00 disk, rear brake 2 1 1 1 1 2 90109–065g4 bolt 6 6 6 6 3 1c3–2580w–50 caliper assy, rear 2 1 1 1 1 4 5un–w0057–50 .Piston assy, caliper 1 1 1 1 5 5un–w0047–50 ..Caliper seal kit 1 1 1 1 6 5dh–25919–...

  • Page 55

    E 7 fig. 32 steering handle & cable ref. No. Part no. Description no a eu r jpn an z remarks 1 5xc–26111–90 handlebar 1 1 1 1 2 4gy–26241–00 grip 1 1 1 1 3 5tj–26240–c0 grip assy 1 1 1 1 4 4gy–26242–00 .Grip (right) 1 1 1 1 5 3y1–26249–00 .Ring, leaf 1 1 1 1 6 5be–26281–00 cap, grip upper 1 1 1 1 7 ...

  • Page 56

    E 8 fig. 33 front master cylinder ref. No. Part no. Description no a eu r jpn an z remarks 1 1c3–25872–50 hose, brake 1 1 1 1 1 2 90201–10118 washer, plate 4 4 4 4 3 90401–10172 bolt, union 2 2 2 2 4 5xe–w2587–10 master cylinder sub assy 1 1 1 1 5 5ny–w0041–00 .Cylinder kit, master 1 1 1 1 6 5ny–258...

  • Page 57

    E 9 fig. 34 stand & footrest ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–27200–00 pedal, brake 1 1 1 1 2 1c3–27217–10 bolt 1 1 1 1 3 93210–11073 o-ring 2 2 2 2 4 91402–20012 pin, cotter 1 1 1 1 5 90506–16007 spring, tension 1 1 1 1 6 90240–08120 pin, clevis 1 1 1 1 7 90201–08044 w...

  • Page 58

    E 10 fig. 35 rear master cylinder ref. No. Part no. Description no a eu r jpn an z remarks 1 1c3–2583v–00 rr. Master cylinder assy. 1 1 1 1 2 5un–w0042–50 .Cylinder kit, master 1 1 1 1 3 5un–27218–00 .Nut 1 1 1 1 4 5un–27222–00 .Joint 1 1 1 1 5 5un–25852–50 .Cap, reservoir 1 1 1 1 6 5un–2585b–00 .Pl...

  • Page 59

    E 11 fig. 36 generator ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–85560–00 base assy 1 1 1 1 2 2s2–85550–00 rotor assy 1 1 1 1 3 90149–06228 screw 3 3 3 3 4 90179–12657 nut 1 1 1 1 5 90201–127e1 washer, plate 1 1 1 1.

  • Page 60

    E 12 fig. 37 handle switch & lever ref. No. Part no. Description no a eu r jpn an z remarks 1 5xe–82911–00 holder, lever 1 1 1 1 1 2 5mv–83912–00 lever 1 1 1 1 1 3 90109–06034 bolt 1 1 1 1 4 5lp–84126–10 nut, lens fitting 1 1 1 1 5 5hd–26337–00 bolt, adjusting 1 1 1 1 6 5hd–83951–00 bolt, cable adju...

  • Page 61

    E 13 fig. 38 electrical 1 ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–85540–00 c.D.I. Unit assy 1 2s2–85540–10 c.D.I. Unit assy 1 1 1 2 1c3–85546–00 band 1 1 1 1 3 5ta–82310–10 ignition coil assy 1 1 1 1 4 2s2–82540–00 neutral switch assy 1 1 1 1 5 93210–21276 o-ring 1 1 1 1 6 901...

  • Page 62

    E 14 fig. 39 alternate for chassis ref. No. Part no. Description no a eu r jpn an z remarks 1 5un–22212–00 spring (k=42n/mm) 1 1 1 1 ap 1c3–22212–00 spring (k=44n/mm) 1 1 1 1 ap 1c3–22212–10 spring (k=46n/mm) 1 1 1 1 ap 1c3–22212–20 spring (k=48n/mm) 1 1 1 1 ap 1c3–22212–30 spring (k=50n/mm) 1 1 1 1...

  • Page 63

    E 15 fig. 40 alternate ref. No. Part no. Description no a eu r jpn an z remarks 1 2s2–14750–20 silencer assy 1 ap 2 90267–48084 .Rivet, blind 16 3 2s2–1469a–10 .Fiber 1 4 2s2–1469e–00 .Fiber 1 5 2s2–1469f–00 .Fiber 1 6 5xd–14714–00 .Gasket, muffler 1 7 5be–14747–00 .Damper, muffler 1 8 90387–0814j ....

  • Page 64

    M 1 numerical index part no. Grid no. 2s2–11102–00 b – 2 4kg–1111g–00 b – 2 5ta–11133–10 b – 2 5ta–11134–10 b – 2 2s2–11166–00 b – 2 371–11167–01 b – 2 2s2–11181–00 b – 2 2s2–11190–00 b – 2 2s2–11193–00 b – 2 2s2–11311–00 b – 2 2s2–11351–00 b – 3 2s2–11400–00 b – 4 2s2–11412–00 b – 4 2s2–11422–00 b ...

  • Page 65

    M 2 numerical index part no. Grid no. 5pa–2118k–00 d – 2 5pa–2118k–10 d – 2 5pa–2118k–20 d – 2 5xc–21190–90 c – 14 1c3–21244–10 c – 15 5xc–21274–90 c – 15 5xc–21288–90 c – 15 1c3–2135f–00 d – 6 1c3–2139r–00 d – 6 2s2–21417–00 c – 15 2s2–21425–00 c – 14 2s2–21426–00 c – 14 1c3–21447–10 c – 14 1c3–214...

  • Page 66

    M 3 numerical index part no. Grid no. 5ta–83941–00 e – 12 5hd–83951–00 e – 12 1c3–83976–00 e – 12 5lp–84126–10 e – 12 2s2–85540–00 e – 13 2s2–85540–10 e – 13 1c3–85546–00 e – 13 2s2–85550–00 e – 11 2s2–85560–00 e – 11 5xc–85885–00 c – 2 5ny–w0041–00 e – 8 5un–w0042–50 e – 10 5mv–w0045–01 e – 3 1c3–w...

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    M 4 numerical index part no. Grid no. 93511–32027 c – 9 93603–16219 b – 10 93604–10011 b – 8 93608–33002 c – 13 93612–16254 b – 3 9383e–13233 c – 11 94108–21012 e – 2 94108–21015 e – 2 94108–2112y e – 2 94111–19011 e – 4 94111–19015 e – 4 94111–1913a e – 4 94209–21229 e – 2 94211–19273 e – 4 94211–1...