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Zap Series 3 Technician's Installation And Service Training Manual - page 23
Series 3 Technician’s Installation and Service Training Manual
401002 Photo Cell Wiring Instruction
Series 3 Technician’s Inst
allati
on and Service Training Manual
401002 Photo Ce
ll Wiring
Instruction
Series 3 401002 Photo
Cell Wir
ing Instruction
ZAP Series 3
Simply Logical
ZAP Controls
100 Waterloo Blvd. Anglesey Business Park, Littleworth Road, Cannock, Staffordshire, England
UK Contact
011-44-154-387-9444
sales@zap-uk.com
USA Contact
931-510-4432
sales@zap-america.com
USA Tech Support 931-510-4432
via telephone or text
Online
www.zap-uk.com
Warning Electrical
Shock Hazard
To prevent serious injury or death
always ensure power is disconnected
when wiring anything into the ZAP
Controller.
Materials Needed
401002 Photo Cell
Tools required
Small technicians slotted screwdriver
Introduce photo cell wiring through provided knock
out on bottom of ZAP Controller.
Remove 4 way connector plug from ZAP Controller
Safety connection highlighted in red in (Figure A).
Connect wiring together as shown in (Figure B)
Insert safety wires into second terminal from right
and secure using small technicians screwdriver.
(Figure C)
Insert Common wires wire into right hand terminal
and secure using small technicians screwdriver.
(Figure D)
Plug 4 way connector back onto the ZAP Control
board. (Figure E)
Check for alignment of photo cells.
On the ZAP Control board, the safety light will
illuminate if the photo cells are not functioning or are
misaligned. (Figure F)
On the photo cells the green light will illuminate if
the photo cells are powered. The red light will
illuminate if the photo cells are aligned properly.
(Figure G)
For momentary contact operation of the operator,
ensure DIP switch 1 is in the down position and DIP
switch 2 is in the up position. (Figure H)
For Constant Pressure close operation while using
401002 photo cell, ensure both DIP switch 1 and 2
are in the up position. (Figure H)
Figure A
Figure B
Figure C
Figure D
Figure E
Figure H
Figure G
Figure F
23
Summary of Series 3
Page 1
Series 3 technician’s installati on and s ervice training manual zap series 3 defy all other logic zap controls 100 waterloo blvd. Anglesey business park, littleworth road, cannock, staffordshire, england uk contact 011-44-154-387-9444 sales@zap-uk.Com usa contact 931-510-4432 sales@zap-america.Com ...
Page 2
Series 3 technician’s installation and service training manual table of contents series 3 technician’s inst allati on and service training manual table of contents zap controls 100 waterloo blvd. Anglesey business park, littleworth road, cannock, staffordshire, england uk contact 011-44-154-387-9444...
Page 3
Series 3 technician’s installation and service training manual table of contents series 3 technician’s inst allati on and service training manual notes zap controls 100 waterloo blvd. Anglesey business park, littleworth road, cannock, staffordshire, england uk contact 011-44-154-387-9444 sales@zap-u...
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Page 6
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Page 8
Series 3 technician’s installation and service training manual commercial operator inverted mounting series 3 technician’s inst allati on and service training manual commer cial operator inv e rted mounting series 3 commerci al operator invert ed mounti n g zap series 3 simply logical zap controls 1...
Page 9
Series 3 technician’s installation and service training manual commercial operator rear mount torsion mounting series 3 technician’s inst allati on and service training manual commer cial operator rea r mount torsio n mounting series 3 commerci al operator rear mount torsi on mounti n g zap series 3...
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Series 3 technician’s installation and service training manual commercial operator offset mounting series 3 technician’s inst allati on and service training manual commer cial operator offset mount ing series 3 commercial operator offset mounting zap series 3 simply logical zap controls 100 waterloo...
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Page 12
Series 3 technician’s installation and service training manual commercial dead axle sheet door operator mounting series 3 technician’s inst allati on and service training manual commer cial dead axle s h eet doo r operat or mount ing s eri es 3 commerci al d ead a xl e s h eet d oor operator mounti ...
Page 13
Series 3 technician’s installation and service training manual commercial live axle sheet door operator mounting series 3 technician’s inst allati on and service training manual commer cial live axle she e t door operator mount ing s eri es 3 commerci al l ive a xl e s h eet door operator mounti n g...
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Series 3 technician’s installation and service training manual commercial compact dead axle sheet door operator mounting series 3 technician’s inst allati on and service training manual commer cial compact dead axle s h eet doo r operat or mount ing s eri es 3 commerci al compact d ead a xl e s h ee...
Page 15
Series 3 technician’s installation and service training manual bowden cable and over-ride lever mounting series 3 technician’s inst allati on and service training manual bowden cable and over-ride lever mounting s eri es 3 bowden cabl e and over-ri d e lever mounti n g zap series 3 simply logical za...
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Series 3 technician’s installation and service training manual setting belt tension with the over-ride lever series 3 technician’s inst allati on and service training manual setting belt tens ion w ith the over-ride lever series 3 setting belt tension over ride lever instruction zap series 3 simply ...
Page 17
Series 3 technician’s installation and service training manual controller case mounting instruction series 3 technician’s inst allati on and service training manual contro lle r case mount ing instructi on series 3 c on troller m ou n tin g in st ruct ion zap series 3 simply logical zap controls 100...
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Series 3 technician’s installation and service training manual 115v 1 phase wiring instruction series 3 technician’s inst allati on and service training manual 115v 1 p h ase wiring instruction series 3 115v 1 phase wiring instruction zap series 3 simply logical zap controls 100 waterloo blvd. Angle...
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Series 3 technician’s installation and service training manual 208-230v 1 phase wiring instruction series 3 technician’s inst allati on and service training manual 208-230v 1 phase wiring instruction series 3 208-230v 1 phase wiring instr u ction zap series 3 simply logical zap controls 100 waterloo...
Page 20
Series 3 technician’s installation and service training manual 480 3 phase wiring instruction series 3 technician’s inst allati on and service training manual 480 3 phase wiring instruction series 3 480v 3 phase wiring instruction zap series 3 simply logical zap controls 100 waterloo blvd. Anglesey ...
Page 21
Series 3 technician’s installation and service training manual low voltage motor wiring instruction series 3 technician’s inst allati on and service training manual low volt age motor wi ring instruction series 3 low voltage motor wiring instr u ction zap series 3 simply logical zap controls 100 wat...
Page 22
Series 3 technician’s installation and service training manual 401002 photo cell mounting instruction series 3 technician’s inst allati on and service training manual 401002 photo ce ll mounting instruction series 3 401002 photo cell mounting instruction zap series 3 simply logical zap controls 100 ...
Page 23
Series 3 technician’s installation and service training manual 401002 photo cell wiring instruction series 3 technician’s inst allati on and service training manual 401002 photo ce ll wiring instruction series 3 401002 photo cell wir ing instruction zap series 3 simply logical zap controls 100 water...
Page 24
Series 3 technician’s installation and service training manual initial operator set up series 3 technician’s inst allati on and service training manual initial o p erator set up series 3 in it ia l o p er at or se t up zap series 3 simply logical zap controls 100 waterloo blvd. Anglesey business par...
Page 25
Series 3 technician’s installation and service training manual 840 internal receiver installation series 3 technician’s inst allati on and service training manual 840 internal receiver ins tallation series 3 840 internal r eceiver installation instruction zap series 3 simply logical zap controls 100...
Page 26
Series 3 technician’s installation and service training manual zap radio transmitter programming series 3 technician’s inst allati on and service training manual zap radio transmitter programming series 3 zap radio tra n smi tter pr ogramming instruction zap series 3 simply logical zap controls 100 ...
Page 27
Series 3 technician’s installation and service training manual ® linear mega-code / delta 3 receiver installation/wiring instruction series 3 technician’s inst allati on and service training manual ® linear mega- code / delta 3 receiver inst allation/ w iring i n structio n series 3 li near mega -co...
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Series 3 technician’s installation and service training manual ® chamberlain 355lm receiver installation and wiring instruction series 3 technician’s inst allati on and service training manual ® chamberlain 355lm receiver ins ta llation and wiring instruction series 3 chamberl ai n 355lm r ecei ver ...
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Series 3 technician’s installation and service training manual ® chamberlain 312hm receiver installation and wiring instruction series 3 technician’s inst allati on and service training manual ® chamberlain 312hm receiver ins ta llation and wiring instruction series 3 31 2hm recei ve r install ati o...
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Series 3 technician’s installation and service training manual ® chamberlain 365lm receiver installation and wiring instruction series 3 technician’s inst allati on and service training manual ® chamberlain 365lm receiver ins ta llation and wiring instruction series 3 36 5lm r ecei ver install ati o...
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Series 3 technician’s installation and service training manual ® marantec external receiver installation and wiring instruction series 3 technician’s inst allati on and service training manual ® marantec external recei ver inst allation and wiring instruction series 3 mar antec external recei ver i ...
Page 32
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Series 3 technician’s installation and service training manual 850 beeper module installation series 3 technician’s inst allati on and service training manual 850 bee p er module installation series 3 85 0 beeper mo dul e install ati on zap series 3 simply logical zap controls 100 waterloo blvd. Ang...
Page 34
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Page 35
Series 3 technician’s installation and service training manual 8830 battery backup installation series 3 technician’s inst allati on and service training manual 8830 bat tery backup inst allation series 3 88 30 battery backup instal lati on zap series 3 simply logical zap controls 100 waterloo blvd....
Page 36
Series 3 technician’s installation and service training manual truck restraint wiring instruction series 3 technician’s inst allati on and service training manual truck re straint wiring i n structi o n series 3 tru ck restrai n t wi ri ng instru cti on zap series 3 simply logical zap controls 100 w...
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Series 3 technician’s installation and service training manual dock leveler interlock installation series 3 technician’s inst allati on and service training manual dock lev e ler inte rlock i n stallation series 3 dock level er interl ock install ati on zap series 3 simply logical zap controls 100 w...
Page 38
Series 3 technician’s installation and service training manual driver communication light control installation series 3 technician’s inst allati on and service training manual driver c o mmunication ligh t cont rol installatio n series 3 driver commun ication l ight control insta llation zap series ...
Page 39
Series 3 technician’s installation and service training manual slave relay for 115v dock leveler control circuit interlock series 3 technician’s inst allati on and service training manual driver c o mmunication ligh t cont rol installatio n series 3 driver commun ication l ight control insta llation...
Page 40
Series 3 technician’s installation and service training manual 822 with advance warning of door closure series 3 technician’s inst allati on and service training manual 822 wit h advance warning of d o or closure series 3 822 wi th advance warni n g of door cl osur e zap series 3 simply logical zap ...
Page 41
Series 3 technician’s installation and service training manual interlocking 2 zap controllers in the door open position series 3 technician’s inst allati on and service training manual interlocking 2 zap controllers in the door open pos ition series 3 interl ocki ng 2 zap controll er s i n the door ...
Page 42
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Page 43
Series 3 technician’s installation and service training manual door closed interlock series 3 technician’s inst allati on and service training manual door closed interlock series 3 door cl osed interl ock zap series 3 simply logical zap controls 100 waterloo blvd. Anglesey business park, littleworth...
Page 44
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Page 46
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Page 47
Controller case controller case lid gr ound mains fuse light fuse series 3 technician’s installation and service training manual additional 3 button wall station series 3 technician’s inst allati on and service training manual additio n al 3 b u tt on wall station series 3 addi ti ona l 3 but ton wa...
Page 48
Controller case controller case lid series 3 technician’s installation and service training manual single contact device to cause cyclic operation series 3 technician’s inst allati on and service training manual additio n al one b u tton w a ll statio n o n 3 button co ntro llers series 3 addi ti on...
Page 49
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Page 50
Controller case controller case lid series 3 technician’s installation and service training manual wiring a single contact device to cause a close function series 3 technician’s inst allati on and service training manual wiring a single co ntact device to c a use a close function series 3 wi ri ng a...
Page 51
Series 3 technician’s installation and service training manual 871 interface expansion module installation series 3 technician’s inst allati on and service training manual 871 interface expansion module installation series 3 87 1 interface expansi on modul e install ati on zap series 3 simply logica...
Page 52
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Page 53
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Page 54
Series 3 technician’s installation and service training manual photo cell installation for constant pressure close with photo cell to stop upon obstruction series 3 technician’s inst allati on and service training manual photo ce ll i n stallation for constant pressure close with pho to cell t o sto...
Page 55
Zap series 3 technical manual dock light wiring zap series 3 technica l manual dock light wiring series 3 dock l ig ht wir ing zap series 3 simply logical zap controls 100 waterloo blvd. Anglesey business park, littleworth road, cannock, staffordshire, england uk contact 011-44-154-387-9444 sales@za...
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Page 59
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Page 60
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Page 62
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Series 3 technician’s installation and service training manual basic troubleshooting symptom diagnosis series 3 technician’s inst allati on and service training manual basic troubleshooting symptom diagnosis series 3 ba sic troublesh ooting symptom diagnosis zap series 3 simply logical zap controls ...
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Series 3 technician’s installation and service training manual basic troubleshooting symptom diagnosis series 3 technician’s inst allati on and service training manual basic troubleshooting symptom diagnosis series 3 ba sic troublesh ooting symptom diagnosis zap series 3 simply logical zap controls ...
Page 65
Series 3 technician’s installation and service training manual basic troubleshooting commercial operator (motor head) series 3 technician’s inst allati on and service training manual basic troublesho oting co mmercial operator (moto r head) series 3 ba sic troubleshooting commerc ia l o p erat or ( ...
Page 66
Series 3 technician’s installation and service training manual basic troubleshooting commercial operator (controller) series 3 technician’s inst allati on and service training manual basic troublesho oting co mmercial operator (cont rolle r) series 3 ba sic t rou blesh oot in g c ommercia l o p erat...
Page 67
Series 3 technician’s installation and service training manual advanced troubleshooting commercial operator (controller) series 3 technician’s inst allati on and service training manual advanced troubleshooting commer cial operator (controlle r) series 3 advanced troubleshooting comme rcial operat o...
Page 68
Series 3 technician’s installation and service training manual advanced troubleshooting commercial operator (controller) series 3 technician’s inst allati on and service training manual advanced troubleshooting commer cial operator (controlle r) series 3 advanced troubleshooting comme rcial operat o...
Page 69
Series 3 technician’s installation and service training manual advanced troubleshooting commercial operator (controller) series 3 technician’s inst allati on and service training manual advanced troubleshooting commer cial operator (controlle r) series 3 advanced troubleshooting comme rcial operat o...
Page 70
Series 3 technician’s installation and service training manual adjusting potentiometers series 3 technician’s inst allati on and service training manual adjusting potentiometers series 3 adjusting pote ntiometers zap series 3 simply logical zap controls 100 waterloo blvd. Anglesey business park, lit...
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Page 72
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Page 73
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Page 74
Series 3 technician’s installation and service training manual single contact control device trouble shooting series 3 technician’s inst allati on and service training manual single c o ntact contr o l d e vice tro u ble sho o ting series 3 sin g le c on tact c on trol d evice t rou ble sh oot in g ...
Page 75
Series 3 technician’s installation and service training manual additional 3 button station control device trouble shooting series 3 technician’s inst allati on and service training manual additional 3 button station co nt ro l device tro u ble shoot ing series 3 additional 3 butto n sta tio n contro...
Page 76
Series 3 technician’s installation and service training manual zap motor assembly service (belt and bearing replacement) series 3 technician’s inst allati on and service training manual zap mot o r assembly service (belt and be aring re placement) series 3 zap mo tor assembly ser vice (belt and bear...
Page 77
Series 3 technician’s installation and service training manual zap motor assembly service (bowden cable replacement) series 3 technician’s inst allati on and service training manual zap motor assembly service (bowden cable replacement) series 3 motor assemb ly servi ce (b owden cable repla cement) z...
Page 78
Series 3 technician’s installation and service training manual zap motor assembly service (motor replacement) series 3 technician’s inst allati on and service training manual zap mot o r assembly servic e (motor replacement) series 3 mot o r asse mb ly servic e (mo tor rep lac em en t) zap series 3 ...
Page 79
Zap series 3 defy all other logic zap controls 100 waterloo blvd. Anglesey business park, littleworth road, cannock, staffordshire, england uk contact 011-44-154-387-9444 sales@zap-uk.Com usa contact 931-510-4432 sales@zap-america.Com usa tech support 931-510-4432 via telephone or text online www.Za...
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Series 3 technicians installation and service ma nual zap series 3 defy all other logic zap controls 100 waterloo blvd. Anglesey business park, littleworth road, cannock, staffordshire, england uk contact 011-44-154-387-9444 sales@zap-uk.Com usa contact 931-510-4432 sales@zap-america.Com usa tech su...