Zap Series 3 Technician's Installation And Service Training Manual - page 68
Series 3 Technician’s Installation and Service Training Manual
Advanced Troubleshooting Commercial Operator (Controller)
Series 3 Technician’s Inst
allati
on and Service Training Manual
Advanced Troubleshooting Commer
cial Operator (Controlle
r)
Series 3
Advanced Troubleshooting
Comme
rcial Operat
or (
C
ont
roller)
ZAP Series 3
Simply Logical
ZAP Controls
100 Waterloo Blvd. Anglesey Business Park, Littleworth Road, Cannock, Staffordshire, England
UK Contact
011-44-154-387-9444
sales@zap-uk.com
USA Contact
931-510-4432
sales@zap-america.com
USA Tech Support 931-510-4432
via telephone or text
Online
www.zap-uk.com
Warning Electrical
Shock Hazard
Examine the DIP switches and verify they in the
following positions:
DIP1 Down, DIP2 Up, DIP3 Up , DIP4 Down,
DIP5 Down, DIP6 Down.
Place an alligator clip jumper wire between the
stop and common terminals on TB3 to
complete the stop circuit. The stop circuit must
be present for the operator to function.
Verify the power indicator LED is illuminated.
Perform a master reset by pressing and holding
the reset button. While holding the reset button
down, press and hold down the red program
button. Release the reset button only and wait
for the acknowledge light to flash once. Then
release the program button. After releasing the
program button you will receive 2 confirming
flashes of the acknowledge LED. For more
detailed instruction on master reset,
See Performing a master reset.
Press the program button 1 time and release.
The open LED should illuminate. If it does not,
verify your connection between stop and
common on TB3. Retry. Replace the control
board if open LED does not illuminate.
If it does press the program button once more
the open LED should turn off.
Press the program button again to turn on the
close cycle. The Close LED should illuminate. If
it does not, verify your connection between stop
and common on TB3. Retry. Replace the control
board if close LED does not illuminate. Press the
program but once to turn off the close cycle.
Set your voltmeter to VDC 200. Located TB6.
It is the vertical strip of six terminals
located on the bottom right corner of the
control board. Place your black lead on the GND
terminal on TB6. Place your red lead on the
terminal labeled MOT on TB6.
Voltage reading should read approximately
54VDC. If it reads excessively high or low more
than 5VDC either way, replace the board.
Next verify the voltage output on the terminal
labeled 24V on TB6 by placing the black lead on
the GND terminal on TB6. Place your red lead
on the terminal labeled 24V on TB6. Your
reading should read 31VDC. If it reads
excessively high or low more than 5VDC either
way, replace the board.
Next verify the voltage output on the terminal
labeled V1+ on TB6 by placing the black lead
on the 0V terminal on TB 9. Place your red lead
on the terminal labeled V1+ on TB6. your
reading should read 15.7VDC. If it reads
excessively different contact technical support.
Next verify the voltage output on the terminal
labeled RL5 on TB6 by placing the black lead on
the GND terminal on TB6. Place your red lead
on the terminal labeled RL5 on TB6. Your
reading should read 5VDC. If it reads
excessively different, contact technical support.
Next verify the voltage output on the terminal
labeled RL6 on TB6 by placing the black lead on
the GND terminal on TB6. Place your red lead
on the terminal labeled RL6 on TB6. Your
reading should read 5VDC. If it reads
excessively different, contact technical support.
Perform a master reset by pressing and holding
the reset button. While holding the reset button
down, press and hold down the red program
button. Release the reset button only and wait
for the acknowledge light to flash once. Then
release the program button. After releasing the
program button you will receive 2 confirming
flashes of the acknowledge LED. For more
detailed instruction on master reset,
See Performing a master reset.
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