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- Introduction Manual
ABB AC500 Introduction Manual
Summary of AC500
Page 1
System description ac500 scalable plc for individual automation introduction.
Page 3: Contents
____________________________________________________________________________________________________________ g1 introduction to ac500 1-1 ac500 / issued: 07.2006 contents introduction survey - gain an overview..............................................................................................
Page 4
____________________________________________________________________________________________________________ g1 introduction to ac500 1-2 ac500 / issued: 07.2006.
Page 5: Survey - Gain An Overview
____________________________________________________________________________________________________________ g1 introduction to ac500 1-3 ac500 / issued: 07.2006 survey - gain an overview system structure of ac500/s500-fbp the principle system structure is shown in the following figure: external cou...
Page 6
____________________________________________________________________________________________________________ g1 introduction to ac500 1-4 ac500 / issued: 07.2006 ac500 system overview ac500 is a complex state-of-the-art system providing extensive automation potential for your plant. Figure: ac500 sy...
Page 7
____________________________________________________________________________________________________________ g1 introduction to ac500 1-5 ac500 / issued: 07.2006 overview of available cpus type order number description pm571 1sap 130 100 r0100 pm571, cpu 64kb, 24 v dc, memory card slot, 2x rs- 232/4...
Page 8
____________________________________________________________________________________________________________ g1 introduction to ac500 1-6 ac500 / issued: 07.2006 overview of available cpu terminal bases type order number description tb511- arcnet 1sap111 100 r0160 tb511-arcnet, cpu terminal base ac5...
Page 9
____________________________________________________________________________________________________________ g1 introduction to ac500 1-7 ac500 / issued: 07.2006 overview of available fbp interface modules type order number description dc505-fbp 1sap 220 000 r0001 dc505-fbp, fbp-interface module, 8 ...
Page 10
____________________________________________________________________________________________________________ g1 introduction to ac500 1-8 ac500 / issued: 07.2006 bus systems overview bus system short information / web links / block libraries arcnet www.Arcnet.Com arcnet trade association, usa; -> li...
Page 11
____________________________________________________________________________________________________________ g1 introduction to ac500 1-9 ac500 / issued: 07.2006 brief information about arcnet arcnet (attached resource computer network) arcnet is an open, multi-purpose field bus solution with real-t...
Page 12
____________________________________________________________________________________________________________ g1 introduction to ac500 1-10 ac500 / issued: 07.2006 brief information about canopen and devicenet canopen (controller area network) and devicenet the canopen protocol was originally develop...
Page 13
____________________________________________________________________________________________________________ g1 introduction to ac500 1-11 ac500 / issued: 07.2006 brief information about cs31 field bus cs31 (communication serial field bus, developed by abb in 1989) for continuity and migration cs31 ...
Page 14
____________________________________________________________________________________________________________ g1 introduction to ac500 1-12 ac500 / issued: 07.2006 brief information about ethernet ethernet ethernet operates with a data rate of 10 mbit/s and as fast-ethernet with 100 mbit/s. Ethernet ...
Page 15
____________________________________________________________________________________________________________ g1 introduction to ac500 1-13 ac500 / issued: 07.2006 brief information about modbus modbus® rtu (developed by modicon in 1979) modbus® rtu is an open master/slave protocol, and can be easily...
Page 16
____________________________________________________________________________________________________________ g1 introduction to ac500 1-14 ac500 / issued: 07.2006 brief information about profibus dp profibus dp (process field bus - decentral periphery) profibus dp is an open, high-speed and widely-u...
Page 17
____________________________________________________________________________________________________________ g1 introduction to ac500 1-15 ac500 / issued: 07.2006 documentation overview the documentation consists of six parts: • codesys programming system - describes the functionality of the program...
Page 18
____________________________________________________________________________________________________________ g1 introduction to ac500 1-16 ac500 / issued: 07.2006 section comment operands in codesys - constants - variables - addresses - functions data types in codesys - standard data types - defined...
Page 19
____________________________________________________________________________________________________________ g1 introduction to ac500 1-17 ac500 / issued: 07.2006 section comment block libraries - system libraries - modbus library - series 90 ac500 library - ascii communication library - cs31 librar...
Page 20
____________________________________________________________________________________________________________ g1 introduction to ac500 1-18 ac500 / issued: 07.2006 codesys hmi section comment overview runtime system for execution of visualizations installation, starting and operation - program which ...
Page 21
____________________________________________________________________________________________________________ g1 introduction to ac500 1-19 ac500 / issued: 07.2006 short description of the hardware example of an ac500 system. 1. Back-lighted lcd display and keypad 2. Sd card slot 3. Plug-in communica...
Page 22
____________________________________________________________________________________________________________ g1 introduction to ac500 1-20 ac500 / issued: 07.2006 with embedded digital i/os and a field-bus-neutral interface for connecting the chosen fbp connector. For decentralized expansion by up t...
Page 23
____________________________________________________________________________________________________________ g1 introduction to ac500 1-21 ac500 / issued: 07.2006 system can also be pre-assigned for reading into the watch and recipe manager, and stored in memory there (“read recipe). These functions...
Page 24
____________________________________________________________________________________________________________ g1 introduction to ac500 1-22 ac500 / issued: 07.2006 operating and displaying the ac500 offers as well an extensive range of products for communication between operator and machine. There ar...
Page 25
____________________________________________________________________________________________________________ g1 introduction to ac500 1-23 ac500 / issued: 07.2006 overview of cp500 operator panels - part 1 type cp501 cp502 cp503 cp511 cp512 order number 1sbp 260 170 r0101 1sbp 260 171 r0101 1sbp 260...
Page 26
____________________________________________________________________________________________________________ g1 introduction to ac500 1-24 ac500 / issued: 07.2006 type cp501 cp502 cp503 cp511 cp512 communication interfaces rs232 or rs422 rs232, rs422 rs485 (of which 2 at the same time) rs232, rs422 ...
Page 27
____________________________________________________________________________________________________________ g1 introduction to ac500 1-25 ac500 / issued: 07.2006 overview of cp500 operator panels - part 2 type cp513 cp551 cp552 cp554 cp555 order number 1sbp 260 175 r0101 1sbp 260 176 r0101 1sbp 260...
Page 28
____________________________________________________________________________________________________________ g1 introduction to ac500 1-26 ac500 / issued: 07.2006 services service - control engineering abb operates a technical support center to assist with even the most difficult of problems. • cons...
Page 29
____________________________________________________________________________________________________________ g1 introduction to ac500 1-27 ac500 / issued: 07.2006 seminars/workshops we also offer seminars and workshops to support you in planning, commissioning and operation of advant controller ac50...
Page 30
____________________________________________________________________________________________________________ g1 introduction to ac500 1-28 ac500 / issued: 07.2006 addresses abb stotz-kontakt gmbh p.O. Box 10 16 80 d-69006 heidelberg telephone: ++49 62 21 / 701-0 telefax: ++49 62 21 / 701-729 http://...
Page 31
____________________________________________________________________________________________________________ g1 introduction to ac500 1-29 ac500 / issued: 07.2006 regulations concerning the appropriate and safe setup of systems and installations apart from the basic „regulations for the setting up o...
Page 32
____________________________________________________________________________________________________________ g1 introduction to ac500 1-30 ac500 / issued: 07.2006 use as directed properly installed systems that are "used as directed" and properly conform with the applicable codes, regulations and so...
Page 33
____________________________________________________________________________________________________________ g1 introduction to ac500 1-31 ac500 / issued: 07.2006 do not obstruct the ventilation for cooling! The ventilation slots on the upper and lower side of the devices must not be covered by wiri...
Page 34: Getting Started With Ac500
____________________________________________________________________________________________________________ g1 introduction to ac500 1-32 ac500 / issued: 07.2006 getting started with ac500 important user information solid state equipment has operational characteristics differing from those of elect...
Page 35
____________________________________________________________________________________________________________ g1 introduction to ac500 1-33 ac500 / issued: 07.2006 well as the s500 user's manual for additional installation requirements pertaining to this equipment. Before starting use this document a...
Page 36
____________________________________________________________________________________________________________ g1 introduction to ac500 1-34 ac500 / issued: 07.2006 you can use the following components to add additional i/o modules: if you want … … use the following component(s): • to connect a digita...
Page 37
____________________________________________________________________________________________________________ g1 introduction to ac500 1-35 ac500 / issued: 07.2006 steps for installation √ installation step: further information: 1 snap the ac500 plc terminal base onto din rail or wall-mount with scre...
Page 38
____________________________________________________________________________________________________________ g1 introduction to ac500 1-36 ac500 / issued: 07.2006 assembling the system warning the ac500 modules are not designed for removal or insertion under power. Because of unforeseeable consequen...
Page 39
____________________________________________________________________________________________________________ g1 introduction to ac500 1-37 ac500 / issued: 07.2006 dc532 dc532 dc505 figure: s500 i/o modules connected to an fbp interface module dc505-fbp with an fbp (decentralized expansion).
Page 40
____________________________________________________________________________________________________________ g1 introduction to ac500 1-38 ac500 / issued: 07.2006 minimum spacing dc532 dc532 dc505 dc532 dc532 pm581 cm577 cm572 din rail, earthed mounting plate, earthed din rail, earted mounting plate...
Page 41
____________________________________________________________________________________________________________ g1 introduction to ac500 1-39 ac500 / issued: 07.2006 important: horizontal mounting is highly recommended. Vertical mounting is possible, however, derating consideration should be made to av...
Page 42
____________________________________________________________________________________________________________ g1 introduction to ac500 1-40 ac500 / issued: 07.2006 insertion of the battery: 1. Open the battery compartment by inserting a fingernail in the small locking mechanism, press it down and sli...
Page 43
____________________________________________________________________________________________________________ g1 introduction to ac500 1-41 ac500 / issued: 07.2006 insertion of the sd memory card ac500 cpus are supplied without an sd memory card. It therefore must be ordered separately. The sd memory...
Page 44
____________________________________________________________________________________________________________ g1 introduction to ac500 1-42 ac500 / issued: 07.2006 mounting the system attention during panel or din rail mounting of all devices, be sure that all debris (metal chips, wire strands, etc.)...
Page 45
____________________________________________________________________________________________________________ g1 introduction to ac500 1-43 ac500 / issued: 07.2006 step 3: mounting of the i/o terminal unit (tu515, tu516, tu531 or tu532) to the cpu terminal base figure: i/o terminal unit assembly (tu5...
Page 46
____________________________________________________________________________________________________________ g1 introduction to ac500 1-44 ac500 / issued: 07.2006 disassembly of a terminal unit figure: cpu terminal base (tb5xx) or i/o terminal unit disassembly (tuxx) a screwdriver is inserted in the...
Page 47
____________________________________________________________________________________________________________ g1 introduction to ac500 1-45 ac500 / issued: 07.2006 1 2 1 figure: cpu / i/o module disassembly for disassembly, press top and bottom, then pull out the cpu / i/o module. Step 5: communicati...
Page 48
____________________________________________________________________________________________________________ g1 introduction to ac500 1-46 ac500 / issued: 07.2006 1 2 1 figure: communication coupler module disassembly disassembly: press top and bottom, then rotate the coupler module and pull it out..
Page 49
____________________________________________________________________________________________________________ g1 introduction to ac500 1-47 ac500 / issued: 07.2006 panel mounting if the cpu terminal base should be mounted with screws, wall mounting accessories ta526 must be inserted at the rear side ...
Page 50
____________________________________________________________________________________________________________ g1 introduction to ac500 1-48 ac500 / issued: 07.2006 the following procedure allows you to use the assembled modules as a template for drilling holes in the panel. Due to module mounting hol...
Page 51
____________________________________________________________________________________________________________ g1 introduction to ac500 1-49 ac500 / issued: 07.2006 67.5 (2.66) tu505/506 59 ( 2 .32) 70.5 ( 2 .78) tu515/516/531/532 135 ( 5 .31) 67.5 (2.66) (2.27) dc505 135 mm (5.31) zoll 57.7 maße: fig...
Page 52
____________________________________________________________________________________________________________ g1 introduction to ac500 1-50 ac500 / issued: 07.2006 setting of the slave address of the fbp plug onto the ac500 cpu (if needed, but not recommended) normally the fbp slave address is set us...
Page 53
____________________________________________________________________________________________________________ g1 introduction to ac500 1-51 ac500 / issued: 07.2006 to configure the fbp address, please follow the procedure described below: eth fbp com1 com2 sys batt i/o-bus 1. First select the item to...
Page 54
____________________________________________________________________________________________________________ g1 introduction to ac500 1-52 ac500 / issued: 07.2006 status display and error indication on the ac500 cpu all ac500 cpus have leds and a lc display for indicating operating statuses and erro...
Page 55
____________________________________________________________________________________________________________ g1 introduction to ac500 1-53 ac500 / issued: 07.2006 the meanings of the leds and the lcd display are listed in the following table: ac500 cpu module leds led status color led = on led = off...
Page 56
____________________________________________________________________________________________________________ g1 introduction to ac500 1-54 ac500 / issued: 07.2006 displaying error messages (error codes) on the ac500 cpu when an error occurs, the red error led goes on and an error message is displaye...
Page 57
____________________________________________________________________________________________________________ g1 introduction to ac500 1-55 ac500 / issued: 07.2006 how an error message is built-up in the display an error always consists of an error class (e1 to e4, see the previous table) and a numbe...
Page 58
____________________________________________________________________________________________________________ g1 introduction to ac500 1-56 ac500 / issued: 07.2006 leds on s500-fbp modules all s500 modules have leds for the display of operating statuses and error messages. They indicate: led meaning ...
Page 59
____________________________________________________________________________________________________________ g1 introduction to ac500 1-57 ac500 / issued: 07.2006 fbp leds – profibus dp.
Page 60
____________________________________________________________________________________________________________ g1 introduction to ac500 1-58 ac500 / issued: 07.2006 ac500 modules specifications please refer to the ac500 user’s manual chapter system data. Ac500 modules certifications please refer to th...
Page 61
____________________________________________________________________________________________________________ g1 introduction to ac500 1-59 ac500 / issued: 07.2006 getting started with s500-fbp important user information solid state equipment has operational characteristics differing from those of el...
Page 62
____________________________________________________________________________________________________________ g1 introduction to ac500 1-60 ac500 / issued: 07.2006 well as the s500 user's manual for additional installation requirements pertaining to this equipment. Before starting use this document a...
Page 63
____________________________________________________________________________________________________________ g1 introduction to ac500 1-61 ac500 / issued: 07.2006 system planning consider the following when planning your s500-fbp system: • the s500-fbp controller is always the left-most module in th...
Page 64
____________________________________________________________________________________________________________ g1 introduction to ac500 1-62 ac500 / issued: 07.2006 assembling the system warning the s500-fbp modules are not designed for removal or insertion under power. Because of unforeseeable conseq...
Page 65
____________________________________________________________________________________________________________ g1 introduction to ac500 1-63 ac500 / issued: 07.2006 dc532 dc532 dc505 figure: s500 i/o modules connected to an fbp interface module dc505-fbp with an fbp (decentralized expansion).
Page 66
____________________________________________________________________________________________________________ g1 introduction to ac500 1-64 ac500 / issued: 07.2006 minimum spacing dc532 dc532 dc505 dc532 dc532 dc505 din rail, earthed mounting plate, earthed din rail, earted mounting plate, earthed ca...
Page 67
____________________________________________________________________________________________________________ g1 introduction to ac500 1-65 ac500 / issued: 07.2006 important: horizontal mounting is highly recommended. Vertical mounting is possible, however, derating consideration should be made to av...
Page 68
____________________________________________________________________________________________________________ g1 introduction to ac500 1-66 ac500 / issued: 07.2006 figure: disassembly of the fbp terminal unit (tu505 or tu506) step 3: mounting of the i/o terminal unit (tu515, tu516, tu531 or tu532) fi...
Page 69
____________________________________________________________________________________________________________ g1 introduction to ac500 1-67 ac500 / issued: 07.2006 1 2 7 ... Figure: maximum configuration (1 fbp terminal unit plus 7 i/o terminal units) disassembly of a terminal unit figure: i/o termin...
Page 70
____________________________________________________________________________________________________________ g1 introduction to ac500 1-68 ac500 / issued: 07.2006 step 4: module assembly dc505 figure: mounting of the module the module will be plugged on the terminal unit. And will be locked in place...
Page 71
____________________________________________________________________________________________________________ g1 introduction to ac500 1-69 ac500 / issued: 07.2006 panel mounting if the terminal unit should be mounted with screws, a wall mounting accessory ta526 must be inserted at the rear side firs...
Page 72
____________________________________________________________________________________________________________ g1 introduction to ac500 1-70 ac500 / issued: 07.2006 grounding considerations this product is designed to be mounted to a well-grounded mounting surface such as a metal panel. Additional gro...
Page 73
____________________________________________________________________________________________________________ g1 introduction to ac500 1-71 ac500 / issued: 07.2006 28 21 (0.83) 54 (2.13) 75 (2.95) 59 ( 2 .32) 70.5 ( 2 .78) 135 ( 5 .31) 76 ( 2 .99) view on the left side view on the right side 77 (3.03...
Page 74
____________________________________________________________________________________________________________ g1 introduction to ac500 1-72 ac500 / issued: 07.2006 setting of the slave address of the fbp plug onto the s500-fbp interface module the fieldbusplug needs to get an address to be used into ...
Page 75
____________________________________________________________________________________________________________ g1 introduction to ac500 1-73 ac500 / issued: 07.2006 leds on s500-fbp modules all s500 modules have leds for the display of operating statuses and error messages. They indicate: led meaning ...
Page 76
____________________________________________________________________________________________________________ g1 introduction to ac500 1-74 ac500 / issued: 07.2006 fbp leds – profibus dp.
Page 77
____________________________________________________________________________________________________________ g1 introduction to ac500 1-75 ac500 / issued: 07.2006 s500-fbp modules specifications please refer to the s500 user’s manual chapter system data. S500-fbp modules certifications please refer ...
Page 78: Examples
____________________________________________________________________________________________________________ g1 introduction to ac500 1-76 ac500 / issued: 07.2006 examples examples for introduction getting started we will introduce you to the system using a simple example. Dc532 pm581 3 m fe 1 2 4 5...
Page 79
____________________________________________________________________________________________________________ g1 introduction to ac500 1-77 ac500 / issued: 07.2006 task: assign an input signal to an output. In this example, we are using the programming language fbd. Preparations • connect the pm581 c...
Page 80
____________________________________________________________________________________________________________ g1 introduction to ac500 1-78 ac500 / issued: 07.2006 creating a new project select "file/new". Select the desired cpu in the appearing window. In our example, select pm581. In the appearing ...
Page 81
____________________________________________________________________________________________________________ g1 introduction to ac500 1-79 ac500 / issued: 07.2006 a window appears where you can select the pou name, type and language. For the name and the type keep the settings "plc_prg" and "program...
Page 82
____________________________________________________________________________________________________________ g1 introduction to ac500 1-80 ac500 / issued: 07.2006 select the desired directory and enter the project name. Complete your input with "save". In our example the project is saved under the n...
Page 83
____________________________________________________________________________________________________________ g1 introduction to ac500 1-81 ac500 / issued: 07.2006 double click the object "plc configuration". If the ac500 folder in the plc configuration tree is closed, click on the symbol. Click on "...
Page 84
____________________________________________________________________________________________________________ g1 introduction to ac500 1-82 ac500 / issued: 07.2006 select "append subelement" -> "dc532" (or the i/o module you use). Configuring the digital i/o module dc 532 configuring the i/o paramete...
Page 85
____________________________________________________________________________________________________________ g1 introduction to ac500 1-83 ac500 / issued: 07.2006 first click on the symbol in front of the entry "dc532" and then click on this symbol in front of the entry "digital inputs 0-15[fix]". T...
Page 86
____________________________________________________________________________________________________________ g1 introduction to ac500 1-84 ac500 / issued: 07.2006.
Page 87
____________________________________________________________________________________________________________ g1 introduction to ac500 1-85 ac500 / issued: 07.2006 the i/os will have the following cpu addresses in the cpu mapping table: channels address in the mapping / programming software comment d...
Page 88
____________________________________________________________________________________________________________ g1 introduction to ac500 1-86 ac500 / issued: 07.2006 symbolic names for i/os in our example we use one digital input and one digital output. We want to label them with symbolic names. Procee...
Page 89
____________________________________________________________________________________________________________ g1 introduction to ac500 1-87 ac500 / issued: 07.2006 in the line of output 16, click twice on "at". Then enter the symbolic name, e.G. O0dig, and complete your input by pressing . Opening th...
Page 90
____________________________________________________________________________________________________________ g1 introduction to ac500 1-88 ac500 / issued: 07.2006 select "i0dig" and confirm with "ok". Proceed in the same way for the output. At the end, click into the free area of network "0001". Com...
Page 91
____________________________________________________________________________________________________________ g1 introduction to ac500 1-89 ac500 / issued: 07.2006 click on the entry "com2 - online access[slot]" in order to display the default values of the plc's com2 interface. Then we have to defin...
Page 92
____________________________________________________________________________________________________________ g1 introduction to ac500 1-90 ac500 / issued: 07.2006 in the "communication parameters" dialog, click on the "gateway" button and then select the entry "local" from the "connection" list box ...
Page 93
____________________________________________________________________________________________________________ g1 introduction to ac500 1-91 ac500 / issued: 07.2006 now we have to specify the corresponding parameters in the "communication parameters" dialog. Specify the serial interface of the pc with...
Page 94
____________________________________________________________________________________________________________ g1 introduction to ac500 1-92 ac500 / issued: 07.2006 now we are going to store our program in the flash memory of the plc to protect it against voltage breakdown. To do so, select "online/cr...
Page 95
____________________________________________________________________________________________________________ g1 introduction to ac500 1-93 ac500 / issued: 07.2006 in order to set this value permanently, the force function has to be used. With this function, the user defined value is set in the runti...
Page 96
____________________________________________________________________________________________________________ g1 introduction to ac500 1-94 ac500 / issued: 07.2006 note: the status of the i/os can also be displayed in the plc configuration. Click on . Double click on “plc configuration”..
Page 97
____________________________________________________________________________________________________________ g1 introduction to ac500 1-95 ac500 / issued: 07.2006 using "online/logout", the connection to the plc is disconnected and the force function is canceled. To exit the codesys software, select...
Page 98
____________________________________________________________________________________________________________ g1 introduction to ac500 1-96 ac500 / issued: 07.2006 examples for decentralized systems connected by network on principle, the configuration of decentralized systems connected by network is ...
Page 99
____________________________________________________________________________________________________________ g1 introduction to ac500 1-97 ac500 / issued: 07.2006 this example could be used as starting point to develop your own application. Attention refer to the dedicated user's manuals or installa...
Page 100
____________________________________________________________________________________________________________ g1 introduction to ac500 1-98 ac500 / issued: 07.2006 starting the programming software start the ac500 control builder programming software. Select "file/new" to create a new project. Select...
Page 101
____________________________________________________________________________________________________________ g1 introduction to ac500 1-99 ac500 / issued: 07.2006 a window appears where you can select the pou name, type and language. For the name and the type keep the settings "plc_prg" and "program...
Page 102
____________________________________________________________________________________________________________ g1 introduction to ac500 1-100 ac500 / issued: 07.2006 specifying the hardware configuration the software has to be informed about the hardware configuration, i.E. The hardware configuration ...
Page 103
____________________________________________________________________________________________________________ g1 introduction to ac500 1-101 ac500 / issued: 07.2006 double click the object "plc configuration". If the ac500 folder in the plc configuration tree is closed, click on the symbol. First the...
Page 104
____________________________________________________________________________________________________________ g1 introduction to ac500 1-102 ac500 / issued: 07.2006 select "append subelement" -> "dc532". Repeat this procedure to append the analog module ax522..
Page 105
____________________________________________________________________________________________________________ g1 introduction to ac500 1-103 ac500 / issued: 07.2006 now we are going to append the profibus dp communication module. In the configuration tree, click on "couplers[fix]" and then press the ...
Page 106
____________________________________________________________________________________________________________ g1 introduction to ac500 1-104 ac500 / issued: 07.2006 configuring the decentralized s500-fbp i/o station using the sycon.Net fieldbus configurator now we are going to configure the decentral...
Page 107
____________________________________________________________________________________________________________ g1 introduction to ac500 1-105 ac500 / issued: 07.2006 in the appearing window, leave the "board no. 1" unchanged (counting mode: cpu-internal coupler = board no. 0, first coupler left of the...
Page 108
____________________________________________________________________________________________________________ g1 introduction to ac500 1-106 ac500 / issued: 07.2006 the parameter settings of the communication coupler can be easily modified by double clicking on the coupler symbol (surrounded by a blu...
Page 109
____________________________________________________________________________________________________________ g1 introduction to ac500 1-107 ac500 / issued: 07.2006 the fieldbusplug slave is now appended to the profibus dp line. The symbolic name has been changed to dps2_fbp_s500. The slave has to be...
Page 110
____________________________________________________________________________________________________________ g1 introduction to ac500 1-108 ac500 / issued: 07.2006 the slave station has to be set up. Click on "configuration -> modules" in the 'pages tree view'. First select the fbp interface module ...
Page 111
____________________________________________________________________________________________________________ g1 introduction to ac500 1-109 ac500 / issued: 07.2006 repeat this procedure to append the modules dc532 and ax522. Then, the list of configured modules looks as follows: proceed as follows t...
Page 112
____________________________________________________________________________________________________________ g1 introduction to ac500 1-110 ac500 / issued: 07.2006 the available parameters are displayed. Example: changing the input delay of the module dc532. Highlight the line of the desired paramet...
Page 113
____________________________________________________________________________________________________________ g1 introduction to ac500 1-111 ac500 / issued: 07.2006 the upper part of the netconnect area contains a tree structure showing the master communication coupler cm572-dpm and the slave pdp22-f...
Page 114
____________________________________________________________________________________________________________ g1 introduction to ac500 1-112 ac500 / issued: 07.2006 recommendation: for the planning of your plant we recommend to use symbolic names according to your plant. Assign a name to each variabl...
Page 115
____________________________________________________________________________________________________________ g1 introduction to ac500 1-113 ac500 / issued: 07.2006 for the 16 dc (as outputs) of the dc532 module: for the 8 analog inputs of the ax522 module:.
Page 116
____________________________________________________________________________________________________________ g1 introduction to ac500 1-114 ac500 / issued: 07.2006 for the 8 analog outputs of the analog module ax522: after completion of the variables configuration, the fieldbus configuration is fini...
Page 117
____________________________________________________________________________________________________________ g1 introduction to ac500 1-115 ac500 / issued: 07.2006 double click on the coupler icon and select "settings -> driver -> 3s gateway driver". Select "gateway configuration". In the communicat...
Page 118
____________________________________________________________________________________________________________ g1 introduction to ac500 1-116 ac500 / issued: 07.2006 confirm the settings with "ok". Select "settings -> driver -> device assignment" and click on "scan". The configuration tool sycon.Net s...
Page 119
____________________________________________________________________________________________________________ g1 introduction to ac500 1-117 ac500 / issued: 07.2006 the coupler entry cm572-dpm is now highlighted in green, indicating that the connection is established: press the right mouse button and...
Page 120
____________________________________________________________________________________________________________ g1 introduction to ac500 1-118 ac500 / issued: 07.2006 this downloads the configuration to the coupler. Progress of data transfer is displayed. After the download is completed, sycon.Net has ...
Page 121
____________________________________________________________________________________________________________ g1 introduction to ac500 1-119 ac500 / issued: 07.2006 return to the ac500 control builder by clicking on the button in the windows task bar on the bottom of the screen. The ac500 control bui...
Page 122
____________________________________________________________________________________________________________ g1 introduction to ac500 1-120 ac500 / issued: 07.2006 new gsd file(s) note if you install additional gsd files to the installation of the control builder cd's gsd files they have to be added...
Page 123
____________________________________________________________________________________________________________ g1 introduction to ac500 1-121 ac500 / issued: 07.2006 click on . This integrates the new gsd file. Click on ok and close sycon.Net..
Page 124: For Ac1131 Experts –
____________________________________________________________________________________________________________ g1 introduction to ac500 1-122 ac500 / issued: 07.2006 for ac1131 experts – connection s500-fbp i/o module to series 90 example with an ac31 series 90 cpu as profibus dp master and a dc505-fb...
Page 125
____________________________________________________________________________________________________________ g1 introduction to ac500 1-123 ac500 / issued: 07.2006 needed products quantity product description order number 1 cpu 07 kt 97/98 with profibus dp here: 07 kt 97 with ethernet and profibus d...
Page 126
____________________________________________________________________________________________________________ g1 introduction to ac500 1-124 ac500 / issued: 07.2006 variant a: configuration using the fieldbus configurator included in the programming software first, we have to specify the hardware. Cl...
Page 127
____________________________________________________________________________________________________________ g1 introduction to ac500 1-125 ac500 / issued: 07.2006 press the right mouse button and select "append dp slave". In the appearing window, select "pdp22-fbp (dpv1 modular) (default)" in the f...
Page 128
____________________________________________________________________________________________________________ g1 introduction to ac500 1-126 ac500 / issued: 07.2006 select "input/output". Click on the entry dc505-fbp in the left-hand window and then click on "select >>". Proceed in the same way for d...
Page 129
____________________________________________________________________________________________________________ g1 introduction to ac500 1-127 ac500 / issued: 07.2006 variant b: configuration using the fieldbus configurator software fb1131 start the fieldbus configurator software 907 fb 1131 and select...
Page 130
____________________________________________________________________________________________________________ g1 introduction to ac500 1-128 ac500 / issued: 07.2006 now append a slave to the profibus dp line. Click below the master surrounded by a frame. A rectangle indicates the area where the slave...
Page 131
____________________________________________________________________________________________________________ g1 introduction to ac500 1-129 ac500 / issued: 07.2006 the configured fieldbus is displayed. Double click inside of the rectangle surrounding the slave in order to configure the slave. A new ...
Page 132
____________________________________________________________________________________________________________ g1 introduction to ac500 1-130 ac500 / issued: 07.2006 the following information is given for the selected modules: slot number (slot), module type (module) and definition of the input bytes/...
Page 133
____________________________________________________________________________________________________________ g1 introduction to ac500 1-131 ac500 / issued: 07.2006 a new window appears, showing all profibus dp parameters: for instance, click on module if you want to change the delay time of all inpu...
Page 134
____________________________________________________________________________________________________________ g1 introduction to ac500 1-132 ac500 / issued: 07.2006 a new window appears, showing all available values. Select the desired value, e.G. 1 ms, and click on ok. The new value is applied. Afte...
Page 135
____________________________________________________________________________________________________________ g1 introduction to ac500 1-133 ac500 / issued: 07.2006 in order to test the configured fieldbus, the configuration has to be downloaded to the master. Select the master (click on the master t...
Page 136
____________________________________________________________________________________________________________ g1 introduction to ac500 1-134 ac500 / issued: 07.2006 a new window named 3s gateway driver assignment is opened for setting the gateway parameters for the address assignment of the dp couple...
Page 137
____________________________________________________________________________________________________________ g1 introduction to ac500 1-135 ac500 / issued: 07.2006 the window is closed and the software tries to establish the connection via the gateway. If the connection establishment is successful, ...
Page 138
____________________________________________________________________________________________________________ g1 introduction to ac500 1-136 ac500 / issued: 07.2006 testing the system in order to test the system, we are going to create a small user program. We are using the programming language fbd. ...