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- Introduction Manual
ABB AC500 Introduction Manual - page 89
____________________________________________________________________________________________________________
G1
Introduction to AC500
1-87
AC500 / Issued: 07.2006
In the line of output 16, click twice on "AT". Then enter the symbolic name, e.g. O0dig, and complete
your input by pressing
Opening the Function Block Diagram editor
From the Resources we now want to switch to the Function Block Diagram editor: Click on the
tab and then double click on the entry PLC_PRG (PRG). The Function Block Diagram editor is opened.
Position the mouse cursor into the insertion mark
of network "0001" and press the right mouse
button. Select "Assign".
The display is as follows:
Now we have to enter the symbolic names previously assigned to the input and the output. Click on the
left-hand question marks (???) and press
Summary of AC500
Page 1
System description ac500 scalable plc for individual automation introduction.
Page 3: Contents
____________________________________________________________________________________________________________ g1 introduction to ac500 1-1 ac500 / issued: 07.2006 contents introduction survey - gain an overview..............................................................................................
Page 4
____________________________________________________________________________________________________________ g1 introduction to ac500 1-2 ac500 / issued: 07.2006.
Page 5: Survey - Gain An Overview
____________________________________________________________________________________________________________ g1 introduction to ac500 1-3 ac500 / issued: 07.2006 survey - gain an overview system structure of ac500/s500-fbp the principle system structure is shown in the following figure: external cou...
Page 6
____________________________________________________________________________________________________________ g1 introduction to ac500 1-4 ac500 / issued: 07.2006 ac500 system overview ac500 is a complex state-of-the-art system providing extensive automation potential for your plant. Figure: ac500 sy...
Page 7
____________________________________________________________________________________________________________ g1 introduction to ac500 1-5 ac500 / issued: 07.2006 overview of available cpus type order number description pm571 1sap 130 100 r0100 pm571, cpu 64kb, 24 v dc, memory card slot, 2x rs- 232/4...
Page 8
____________________________________________________________________________________________________________ g1 introduction to ac500 1-6 ac500 / issued: 07.2006 overview of available cpu terminal bases type order number description tb511- arcnet 1sap111 100 r0160 tb511-arcnet, cpu terminal base ac5...
Page 9
____________________________________________________________________________________________________________ g1 introduction to ac500 1-7 ac500 / issued: 07.2006 overview of available fbp interface modules type order number description dc505-fbp 1sap 220 000 r0001 dc505-fbp, fbp-interface module, 8 ...
Page 10
____________________________________________________________________________________________________________ g1 introduction to ac500 1-8 ac500 / issued: 07.2006 bus systems overview bus system short information / web links / block libraries arcnet www.Arcnet.Com arcnet trade association, usa; -> li...
Page 11
____________________________________________________________________________________________________________ g1 introduction to ac500 1-9 ac500 / issued: 07.2006 brief information about arcnet arcnet (attached resource computer network) arcnet is an open, multi-purpose field bus solution with real-t...
Page 12
____________________________________________________________________________________________________________ g1 introduction to ac500 1-10 ac500 / issued: 07.2006 brief information about canopen and devicenet canopen (controller area network) and devicenet the canopen protocol was originally develop...
Page 13
____________________________________________________________________________________________________________ g1 introduction to ac500 1-11 ac500 / issued: 07.2006 brief information about cs31 field bus cs31 (communication serial field bus, developed by abb in 1989) for continuity and migration cs31 ...
Page 14
____________________________________________________________________________________________________________ g1 introduction to ac500 1-12 ac500 / issued: 07.2006 brief information about ethernet ethernet ethernet operates with a data rate of 10 mbit/s and as fast-ethernet with 100 mbit/s. Ethernet ...
Page 15
____________________________________________________________________________________________________________ g1 introduction to ac500 1-13 ac500 / issued: 07.2006 brief information about modbus modbus® rtu (developed by modicon in 1979) modbus® rtu is an open master/slave protocol, and can be easily...
Page 16
____________________________________________________________________________________________________________ g1 introduction to ac500 1-14 ac500 / issued: 07.2006 brief information about profibus dp profibus dp (process field bus - decentral periphery) profibus dp is an open, high-speed and widely-u...
Page 17
____________________________________________________________________________________________________________ g1 introduction to ac500 1-15 ac500 / issued: 07.2006 documentation overview the documentation consists of six parts: • codesys programming system - describes the functionality of the program...
Page 18
____________________________________________________________________________________________________________ g1 introduction to ac500 1-16 ac500 / issued: 07.2006 section comment operands in codesys - constants - variables - addresses - functions data types in codesys - standard data types - defined...
Page 19
____________________________________________________________________________________________________________ g1 introduction to ac500 1-17 ac500 / issued: 07.2006 section comment block libraries - system libraries - modbus library - series 90 ac500 library - ascii communication library - cs31 librar...
Page 20
____________________________________________________________________________________________________________ g1 introduction to ac500 1-18 ac500 / issued: 07.2006 codesys hmi section comment overview runtime system for execution of visualizations installation, starting and operation - program which ...
Page 21
____________________________________________________________________________________________________________ g1 introduction to ac500 1-19 ac500 / issued: 07.2006 short description of the hardware example of an ac500 system. 1. Back-lighted lcd display and keypad 2. Sd card slot 3. Plug-in communica...
Page 22
____________________________________________________________________________________________________________ g1 introduction to ac500 1-20 ac500 / issued: 07.2006 with embedded digital i/os and a field-bus-neutral interface for connecting the chosen fbp connector. For decentralized expansion by up t...
Page 23
____________________________________________________________________________________________________________ g1 introduction to ac500 1-21 ac500 / issued: 07.2006 system can also be pre-assigned for reading into the watch and recipe manager, and stored in memory there (“read recipe). These functions...
Page 24
____________________________________________________________________________________________________________ g1 introduction to ac500 1-22 ac500 / issued: 07.2006 operating and displaying the ac500 offers as well an extensive range of products for communication between operator and machine. There ar...
Page 25
____________________________________________________________________________________________________________ g1 introduction to ac500 1-23 ac500 / issued: 07.2006 overview of cp500 operator panels - part 1 type cp501 cp502 cp503 cp511 cp512 order number 1sbp 260 170 r0101 1sbp 260 171 r0101 1sbp 260...
Page 26
____________________________________________________________________________________________________________ g1 introduction to ac500 1-24 ac500 / issued: 07.2006 type cp501 cp502 cp503 cp511 cp512 communication interfaces rs232 or rs422 rs232, rs422 rs485 (of which 2 at the same time) rs232, rs422 ...
Page 27
____________________________________________________________________________________________________________ g1 introduction to ac500 1-25 ac500 / issued: 07.2006 overview of cp500 operator panels - part 2 type cp513 cp551 cp552 cp554 cp555 order number 1sbp 260 175 r0101 1sbp 260 176 r0101 1sbp 260...
Page 28
____________________________________________________________________________________________________________ g1 introduction to ac500 1-26 ac500 / issued: 07.2006 services service - control engineering abb operates a technical support center to assist with even the most difficult of problems. • cons...
Page 29
____________________________________________________________________________________________________________ g1 introduction to ac500 1-27 ac500 / issued: 07.2006 seminars/workshops we also offer seminars and workshops to support you in planning, commissioning and operation of advant controller ac50...
Page 30
____________________________________________________________________________________________________________ g1 introduction to ac500 1-28 ac500 / issued: 07.2006 addresses abb stotz-kontakt gmbh p.O. Box 10 16 80 d-69006 heidelberg telephone: ++49 62 21 / 701-0 telefax: ++49 62 21 / 701-729 http://...
Page 31
____________________________________________________________________________________________________________ g1 introduction to ac500 1-29 ac500 / issued: 07.2006 regulations concerning the appropriate and safe setup of systems and installations apart from the basic „regulations for the setting up o...
Page 32
____________________________________________________________________________________________________________ g1 introduction to ac500 1-30 ac500 / issued: 07.2006 use as directed properly installed systems that are "used as directed" and properly conform with the applicable codes, regulations and so...
Page 33
____________________________________________________________________________________________________________ g1 introduction to ac500 1-31 ac500 / issued: 07.2006 do not obstruct the ventilation for cooling! The ventilation slots on the upper and lower side of the devices must not be covered by wiri...
Page 34: Getting Started With Ac500
____________________________________________________________________________________________________________ g1 introduction to ac500 1-32 ac500 / issued: 07.2006 getting started with ac500 important user information solid state equipment has operational characteristics differing from those of elect...
Page 35
____________________________________________________________________________________________________________ g1 introduction to ac500 1-33 ac500 / issued: 07.2006 well as the s500 user's manual for additional installation requirements pertaining to this equipment. Before starting use this document a...
Page 36
____________________________________________________________________________________________________________ g1 introduction to ac500 1-34 ac500 / issued: 07.2006 you can use the following components to add additional i/o modules: if you want … … use the following component(s): • to connect a digita...
Page 37
____________________________________________________________________________________________________________ g1 introduction to ac500 1-35 ac500 / issued: 07.2006 steps for installation √ installation step: further information: 1 snap the ac500 plc terminal base onto din rail or wall-mount with scre...
Page 38
____________________________________________________________________________________________________________ g1 introduction to ac500 1-36 ac500 / issued: 07.2006 assembling the system warning the ac500 modules are not designed for removal or insertion under power. Because of unforeseeable consequen...
Page 39
____________________________________________________________________________________________________________ g1 introduction to ac500 1-37 ac500 / issued: 07.2006 dc532 dc532 dc505 figure: s500 i/o modules connected to an fbp interface module dc505-fbp with an fbp (decentralized expansion).
Page 40
____________________________________________________________________________________________________________ g1 introduction to ac500 1-38 ac500 / issued: 07.2006 minimum spacing dc532 dc532 dc505 dc532 dc532 pm581 cm577 cm572 din rail, earthed mounting plate, earthed din rail, earted mounting plate...
Page 41
____________________________________________________________________________________________________________ g1 introduction to ac500 1-39 ac500 / issued: 07.2006 important: horizontal mounting is highly recommended. Vertical mounting is possible, however, derating consideration should be made to av...
Page 42
____________________________________________________________________________________________________________ g1 introduction to ac500 1-40 ac500 / issued: 07.2006 insertion of the battery: 1. Open the battery compartment by inserting a fingernail in the small locking mechanism, press it down and sli...
Page 43
____________________________________________________________________________________________________________ g1 introduction to ac500 1-41 ac500 / issued: 07.2006 insertion of the sd memory card ac500 cpus are supplied without an sd memory card. It therefore must be ordered separately. The sd memory...
Page 44
____________________________________________________________________________________________________________ g1 introduction to ac500 1-42 ac500 / issued: 07.2006 mounting the system attention during panel or din rail mounting of all devices, be sure that all debris (metal chips, wire strands, etc.)...
Page 45
____________________________________________________________________________________________________________ g1 introduction to ac500 1-43 ac500 / issued: 07.2006 step 3: mounting of the i/o terminal unit (tu515, tu516, tu531 or tu532) to the cpu terminal base figure: i/o terminal unit assembly (tu5...
Page 46
____________________________________________________________________________________________________________ g1 introduction to ac500 1-44 ac500 / issued: 07.2006 disassembly of a terminal unit figure: cpu terminal base (tb5xx) or i/o terminal unit disassembly (tuxx) a screwdriver is inserted in the...
Page 47
____________________________________________________________________________________________________________ g1 introduction to ac500 1-45 ac500 / issued: 07.2006 1 2 1 figure: cpu / i/o module disassembly for disassembly, press top and bottom, then pull out the cpu / i/o module. Step 5: communicati...
Page 48
____________________________________________________________________________________________________________ g1 introduction to ac500 1-46 ac500 / issued: 07.2006 1 2 1 figure: communication coupler module disassembly disassembly: press top and bottom, then rotate the coupler module and pull it out..
Page 49
____________________________________________________________________________________________________________ g1 introduction to ac500 1-47 ac500 / issued: 07.2006 panel mounting if the cpu terminal base should be mounted with screws, wall mounting accessories ta526 must be inserted at the rear side ...
Page 50
____________________________________________________________________________________________________________ g1 introduction to ac500 1-48 ac500 / issued: 07.2006 the following procedure allows you to use the assembled modules as a template for drilling holes in the panel. Due to module mounting hol...
Page 51
____________________________________________________________________________________________________________ g1 introduction to ac500 1-49 ac500 / issued: 07.2006 67.5 (2.66) tu505/506 59 ( 2 .32) 70.5 ( 2 .78) tu515/516/531/532 135 ( 5 .31) 67.5 (2.66) (2.27) dc505 135 mm (5.31) zoll 57.7 maße: fig...
Page 52
____________________________________________________________________________________________________________ g1 introduction to ac500 1-50 ac500 / issued: 07.2006 setting of the slave address of the fbp plug onto the ac500 cpu (if needed, but not recommended) normally the fbp slave address is set us...
Page 53
____________________________________________________________________________________________________________ g1 introduction to ac500 1-51 ac500 / issued: 07.2006 to configure the fbp address, please follow the procedure described below: eth fbp com1 com2 sys batt i/o-bus 1. First select the item to...
Page 54
____________________________________________________________________________________________________________ g1 introduction to ac500 1-52 ac500 / issued: 07.2006 status display and error indication on the ac500 cpu all ac500 cpus have leds and a lc display for indicating operating statuses and erro...
Page 55
____________________________________________________________________________________________________________ g1 introduction to ac500 1-53 ac500 / issued: 07.2006 the meanings of the leds and the lcd display are listed in the following table: ac500 cpu module leds led status color led = on led = off...
Page 56
____________________________________________________________________________________________________________ g1 introduction to ac500 1-54 ac500 / issued: 07.2006 displaying error messages (error codes) on the ac500 cpu when an error occurs, the red error led goes on and an error message is displaye...
Page 57
____________________________________________________________________________________________________________ g1 introduction to ac500 1-55 ac500 / issued: 07.2006 how an error message is built-up in the display an error always consists of an error class (e1 to e4, see the previous table) and a numbe...
Page 58
____________________________________________________________________________________________________________ g1 introduction to ac500 1-56 ac500 / issued: 07.2006 leds on s500-fbp modules all s500 modules have leds for the display of operating statuses and error messages. They indicate: led meaning ...
Page 59
____________________________________________________________________________________________________________ g1 introduction to ac500 1-57 ac500 / issued: 07.2006 fbp leds – profibus dp.
Page 60
____________________________________________________________________________________________________________ g1 introduction to ac500 1-58 ac500 / issued: 07.2006 ac500 modules specifications please refer to the ac500 user’s manual chapter system data. Ac500 modules certifications please refer to th...
Page 61
____________________________________________________________________________________________________________ g1 introduction to ac500 1-59 ac500 / issued: 07.2006 getting started with s500-fbp important user information solid state equipment has operational characteristics differing from those of el...
Page 62
____________________________________________________________________________________________________________ g1 introduction to ac500 1-60 ac500 / issued: 07.2006 well as the s500 user's manual for additional installation requirements pertaining to this equipment. Before starting use this document a...
Page 63
____________________________________________________________________________________________________________ g1 introduction to ac500 1-61 ac500 / issued: 07.2006 system planning consider the following when planning your s500-fbp system: • the s500-fbp controller is always the left-most module in th...
Page 64
____________________________________________________________________________________________________________ g1 introduction to ac500 1-62 ac500 / issued: 07.2006 assembling the system warning the s500-fbp modules are not designed for removal or insertion under power. Because of unforeseeable conseq...
Page 65
____________________________________________________________________________________________________________ g1 introduction to ac500 1-63 ac500 / issued: 07.2006 dc532 dc532 dc505 figure: s500 i/o modules connected to an fbp interface module dc505-fbp with an fbp (decentralized expansion).
Page 66
____________________________________________________________________________________________________________ g1 introduction to ac500 1-64 ac500 / issued: 07.2006 minimum spacing dc532 dc532 dc505 dc532 dc532 dc505 din rail, earthed mounting plate, earthed din rail, earted mounting plate, earthed ca...
Page 67
____________________________________________________________________________________________________________ g1 introduction to ac500 1-65 ac500 / issued: 07.2006 important: horizontal mounting is highly recommended. Vertical mounting is possible, however, derating consideration should be made to av...
Page 68
____________________________________________________________________________________________________________ g1 introduction to ac500 1-66 ac500 / issued: 07.2006 figure: disassembly of the fbp terminal unit (tu505 or tu506) step 3: mounting of the i/o terminal unit (tu515, tu516, tu531 or tu532) fi...
Page 69
____________________________________________________________________________________________________________ g1 introduction to ac500 1-67 ac500 / issued: 07.2006 1 2 7 ... Figure: maximum configuration (1 fbp terminal unit plus 7 i/o terminal units) disassembly of a terminal unit figure: i/o termin...
Page 70
____________________________________________________________________________________________________________ g1 introduction to ac500 1-68 ac500 / issued: 07.2006 step 4: module assembly dc505 figure: mounting of the module the module will be plugged on the terminal unit. And will be locked in place...
Page 71
____________________________________________________________________________________________________________ g1 introduction to ac500 1-69 ac500 / issued: 07.2006 panel mounting if the terminal unit should be mounted with screws, a wall mounting accessory ta526 must be inserted at the rear side firs...
Page 72
____________________________________________________________________________________________________________ g1 introduction to ac500 1-70 ac500 / issued: 07.2006 grounding considerations this product is designed to be mounted to a well-grounded mounting surface such as a metal panel. Additional gro...
Page 73
____________________________________________________________________________________________________________ g1 introduction to ac500 1-71 ac500 / issued: 07.2006 28 21 (0.83) 54 (2.13) 75 (2.95) 59 ( 2 .32) 70.5 ( 2 .78) 135 ( 5 .31) 76 ( 2 .99) view on the left side view on the right side 77 (3.03...
Page 74
____________________________________________________________________________________________________________ g1 introduction to ac500 1-72 ac500 / issued: 07.2006 setting of the slave address of the fbp plug onto the s500-fbp interface module the fieldbusplug needs to get an address to be used into ...
Page 75
____________________________________________________________________________________________________________ g1 introduction to ac500 1-73 ac500 / issued: 07.2006 leds on s500-fbp modules all s500 modules have leds for the display of operating statuses and error messages. They indicate: led meaning ...
Page 76
____________________________________________________________________________________________________________ g1 introduction to ac500 1-74 ac500 / issued: 07.2006 fbp leds – profibus dp.
Page 77
____________________________________________________________________________________________________________ g1 introduction to ac500 1-75 ac500 / issued: 07.2006 s500-fbp modules specifications please refer to the s500 user’s manual chapter system data. S500-fbp modules certifications please refer ...
Page 78: Examples
____________________________________________________________________________________________________________ g1 introduction to ac500 1-76 ac500 / issued: 07.2006 examples examples for introduction getting started we will introduce you to the system using a simple example. Dc532 pm581 3 m fe 1 2 4 5...
Page 79
____________________________________________________________________________________________________________ g1 introduction to ac500 1-77 ac500 / issued: 07.2006 task: assign an input signal to an output. In this example, we are using the programming language fbd. Preparations • connect the pm581 c...
Page 80
____________________________________________________________________________________________________________ g1 introduction to ac500 1-78 ac500 / issued: 07.2006 creating a new project select "file/new". Select the desired cpu in the appearing window. In our example, select pm581. In the appearing ...
Page 81
____________________________________________________________________________________________________________ g1 introduction to ac500 1-79 ac500 / issued: 07.2006 a window appears where you can select the pou name, type and language. For the name and the type keep the settings "plc_prg" and "program...
Page 82
____________________________________________________________________________________________________________ g1 introduction to ac500 1-80 ac500 / issued: 07.2006 select the desired directory and enter the project name. Complete your input with "save". In our example the project is saved under the n...
Page 83
____________________________________________________________________________________________________________ g1 introduction to ac500 1-81 ac500 / issued: 07.2006 double click the object "plc configuration". If the ac500 folder in the plc configuration tree is closed, click on the symbol. Click on "...
Page 84
____________________________________________________________________________________________________________ g1 introduction to ac500 1-82 ac500 / issued: 07.2006 select "append subelement" -> "dc532" (or the i/o module you use). Configuring the digital i/o module dc 532 configuring the i/o paramete...
Page 85
____________________________________________________________________________________________________________ g1 introduction to ac500 1-83 ac500 / issued: 07.2006 first click on the symbol in front of the entry "dc532" and then click on this symbol in front of the entry "digital inputs 0-15[fix]". T...
Page 86
____________________________________________________________________________________________________________ g1 introduction to ac500 1-84 ac500 / issued: 07.2006.
Page 87
____________________________________________________________________________________________________________ g1 introduction to ac500 1-85 ac500 / issued: 07.2006 the i/os will have the following cpu addresses in the cpu mapping table: channels address in the mapping / programming software comment d...
Page 88
____________________________________________________________________________________________________________ g1 introduction to ac500 1-86 ac500 / issued: 07.2006 symbolic names for i/os in our example we use one digital input and one digital output. We want to label them with symbolic names. Procee...
Page 89
____________________________________________________________________________________________________________ g1 introduction to ac500 1-87 ac500 / issued: 07.2006 in the line of output 16, click twice on "at". Then enter the symbolic name, e.G. O0dig, and complete your input by pressing . Opening th...
Page 90
____________________________________________________________________________________________________________ g1 introduction to ac500 1-88 ac500 / issued: 07.2006 select "i0dig" and confirm with "ok". Proceed in the same way for the output. At the end, click into the free area of network "0001". Com...
Page 91
____________________________________________________________________________________________________________ g1 introduction to ac500 1-89 ac500 / issued: 07.2006 click on the entry "com2 - online access[slot]" in order to display the default values of the plc's com2 interface. Then we have to defin...
Page 92
____________________________________________________________________________________________________________ g1 introduction to ac500 1-90 ac500 / issued: 07.2006 in the "communication parameters" dialog, click on the "gateway" button and then select the entry "local" from the "connection" list box ...
Page 93
____________________________________________________________________________________________________________ g1 introduction to ac500 1-91 ac500 / issued: 07.2006 now we have to specify the corresponding parameters in the "communication parameters" dialog. Specify the serial interface of the pc with...
Page 94
____________________________________________________________________________________________________________ g1 introduction to ac500 1-92 ac500 / issued: 07.2006 now we are going to store our program in the flash memory of the plc to protect it against voltage breakdown. To do so, select "online/cr...
Page 95
____________________________________________________________________________________________________________ g1 introduction to ac500 1-93 ac500 / issued: 07.2006 in order to set this value permanently, the force function has to be used. With this function, the user defined value is set in the runti...
Page 96
____________________________________________________________________________________________________________ g1 introduction to ac500 1-94 ac500 / issued: 07.2006 note: the status of the i/os can also be displayed in the plc configuration. Click on . Double click on “plc configuration”..
Page 97
____________________________________________________________________________________________________________ g1 introduction to ac500 1-95 ac500 / issued: 07.2006 using "online/logout", the connection to the plc is disconnected and the force function is canceled. To exit the codesys software, select...
Page 98
____________________________________________________________________________________________________________ g1 introduction to ac500 1-96 ac500 / issued: 07.2006 examples for decentralized systems connected by network on principle, the configuration of decentralized systems connected by network is ...
Page 99
____________________________________________________________________________________________________________ g1 introduction to ac500 1-97 ac500 / issued: 07.2006 this example could be used as starting point to develop your own application. Attention refer to the dedicated user's manuals or installa...
Page 100
____________________________________________________________________________________________________________ g1 introduction to ac500 1-98 ac500 / issued: 07.2006 starting the programming software start the ac500 control builder programming software. Select "file/new" to create a new project. Select...
Page 101
____________________________________________________________________________________________________________ g1 introduction to ac500 1-99 ac500 / issued: 07.2006 a window appears where you can select the pou name, type and language. For the name and the type keep the settings "plc_prg" and "program...
Page 102
____________________________________________________________________________________________________________ g1 introduction to ac500 1-100 ac500 / issued: 07.2006 specifying the hardware configuration the software has to be informed about the hardware configuration, i.E. The hardware configuration ...
Page 103
____________________________________________________________________________________________________________ g1 introduction to ac500 1-101 ac500 / issued: 07.2006 double click the object "plc configuration". If the ac500 folder in the plc configuration tree is closed, click on the symbol. First the...
Page 104
____________________________________________________________________________________________________________ g1 introduction to ac500 1-102 ac500 / issued: 07.2006 select "append subelement" -> "dc532". Repeat this procedure to append the analog module ax522..
Page 105
____________________________________________________________________________________________________________ g1 introduction to ac500 1-103 ac500 / issued: 07.2006 now we are going to append the profibus dp communication module. In the configuration tree, click on "couplers[fix]" and then press the ...
Page 106
____________________________________________________________________________________________________________ g1 introduction to ac500 1-104 ac500 / issued: 07.2006 configuring the decentralized s500-fbp i/o station using the sycon.Net fieldbus configurator now we are going to configure the decentral...
Page 107
____________________________________________________________________________________________________________ g1 introduction to ac500 1-105 ac500 / issued: 07.2006 in the appearing window, leave the "board no. 1" unchanged (counting mode: cpu-internal coupler = board no. 0, first coupler left of the...
Page 108
____________________________________________________________________________________________________________ g1 introduction to ac500 1-106 ac500 / issued: 07.2006 the parameter settings of the communication coupler can be easily modified by double clicking on the coupler symbol (surrounded by a blu...
Page 109
____________________________________________________________________________________________________________ g1 introduction to ac500 1-107 ac500 / issued: 07.2006 the fieldbusplug slave is now appended to the profibus dp line. The symbolic name has been changed to dps2_fbp_s500. The slave has to be...
Page 110
____________________________________________________________________________________________________________ g1 introduction to ac500 1-108 ac500 / issued: 07.2006 the slave station has to be set up. Click on "configuration -> modules" in the 'pages tree view'. First select the fbp interface module ...
Page 111
____________________________________________________________________________________________________________ g1 introduction to ac500 1-109 ac500 / issued: 07.2006 repeat this procedure to append the modules dc532 and ax522. Then, the list of configured modules looks as follows: proceed as follows t...
Page 112
____________________________________________________________________________________________________________ g1 introduction to ac500 1-110 ac500 / issued: 07.2006 the available parameters are displayed. Example: changing the input delay of the module dc532. Highlight the line of the desired paramet...
Page 113
____________________________________________________________________________________________________________ g1 introduction to ac500 1-111 ac500 / issued: 07.2006 the upper part of the netconnect area contains a tree structure showing the master communication coupler cm572-dpm and the slave pdp22-f...
Page 114
____________________________________________________________________________________________________________ g1 introduction to ac500 1-112 ac500 / issued: 07.2006 recommendation: for the planning of your plant we recommend to use symbolic names according to your plant. Assign a name to each variabl...
Page 115
____________________________________________________________________________________________________________ g1 introduction to ac500 1-113 ac500 / issued: 07.2006 for the 16 dc (as outputs) of the dc532 module: for the 8 analog inputs of the ax522 module:.
Page 116
____________________________________________________________________________________________________________ g1 introduction to ac500 1-114 ac500 / issued: 07.2006 for the 8 analog outputs of the analog module ax522: after completion of the variables configuration, the fieldbus configuration is fini...
Page 117
____________________________________________________________________________________________________________ g1 introduction to ac500 1-115 ac500 / issued: 07.2006 double click on the coupler icon and select "settings -> driver -> 3s gateway driver". Select "gateway configuration". In the communicat...
Page 118
____________________________________________________________________________________________________________ g1 introduction to ac500 1-116 ac500 / issued: 07.2006 confirm the settings with "ok". Select "settings -> driver -> device assignment" and click on "scan". The configuration tool sycon.Net s...
Page 119
____________________________________________________________________________________________________________ g1 introduction to ac500 1-117 ac500 / issued: 07.2006 the coupler entry cm572-dpm is now highlighted in green, indicating that the connection is established: press the right mouse button and...
Page 120
____________________________________________________________________________________________________________ g1 introduction to ac500 1-118 ac500 / issued: 07.2006 this downloads the configuration to the coupler. Progress of data transfer is displayed. After the download is completed, sycon.Net has ...
Page 121
____________________________________________________________________________________________________________ g1 introduction to ac500 1-119 ac500 / issued: 07.2006 return to the ac500 control builder by clicking on the button in the windows task bar on the bottom of the screen. The ac500 control bui...
Page 122
____________________________________________________________________________________________________________ g1 introduction to ac500 1-120 ac500 / issued: 07.2006 new gsd file(s) note if you install additional gsd files to the installation of the control builder cd's gsd files they have to be added...
Page 123
____________________________________________________________________________________________________________ g1 introduction to ac500 1-121 ac500 / issued: 07.2006 click on . This integrates the new gsd file. Click on ok and close sycon.Net..
Page 124: For Ac1131 Experts –
____________________________________________________________________________________________________________ g1 introduction to ac500 1-122 ac500 / issued: 07.2006 for ac1131 experts – connection s500-fbp i/o module to series 90 example with an ac31 series 90 cpu as profibus dp master and a dc505-fb...
Page 125
____________________________________________________________________________________________________________ g1 introduction to ac500 1-123 ac500 / issued: 07.2006 needed products quantity product description order number 1 cpu 07 kt 97/98 with profibus dp here: 07 kt 97 with ethernet and profibus d...
Page 126
____________________________________________________________________________________________________________ g1 introduction to ac500 1-124 ac500 / issued: 07.2006 variant a: configuration using the fieldbus configurator included in the programming software first, we have to specify the hardware. Cl...
Page 127
____________________________________________________________________________________________________________ g1 introduction to ac500 1-125 ac500 / issued: 07.2006 press the right mouse button and select "append dp slave". In the appearing window, select "pdp22-fbp (dpv1 modular) (default)" in the f...
Page 128
____________________________________________________________________________________________________________ g1 introduction to ac500 1-126 ac500 / issued: 07.2006 select "input/output". Click on the entry dc505-fbp in the left-hand window and then click on "select >>". Proceed in the same way for d...
Page 129
____________________________________________________________________________________________________________ g1 introduction to ac500 1-127 ac500 / issued: 07.2006 variant b: configuration using the fieldbus configurator software fb1131 start the fieldbus configurator software 907 fb 1131 and select...
Page 130
____________________________________________________________________________________________________________ g1 introduction to ac500 1-128 ac500 / issued: 07.2006 now append a slave to the profibus dp line. Click below the master surrounded by a frame. A rectangle indicates the area where the slave...
Page 131
____________________________________________________________________________________________________________ g1 introduction to ac500 1-129 ac500 / issued: 07.2006 the configured fieldbus is displayed. Double click inside of the rectangle surrounding the slave in order to configure the slave. A new ...
Page 132
____________________________________________________________________________________________________________ g1 introduction to ac500 1-130 ac500 / issued: 07.2006 the following information is given for the selected modules: slot number (slot), module type (module) and definition of the input bytes/...
Page 133
____________________________________________________________________________________________________________ g1 introduction to ac500 1-131 ac500 / issued: 07.2006 a new window appears, showing all profibus dp parameters: for instance, click on module if you want to change the delay time of all inpu...
Page 134
____________________________________________________________________________________________________________ g1 introduction to ac500 1-132 ac500 / issued: 07.2006 a new window appears, showing all available values. Select the desired value, e.G. 1 ms, and click on ok. The new value is applied. Afte...
Page 135
____________________________________________________________________________________________________________ g1 introduction to ac500 1-133 ac500 / issued: 07.2006 in order to test the configured fieldbus, the configuration has to be downloaded to the master. Select the master (click on the master t...
Page 136
____________________________________________________________________________________________________________ g1 introduction to ac500 1-134 ac500 / issued: 07.2006 a new window named 3s gateway driver assignment is opened for setting the gateway parameters for the address assignment of the dp couple...
Page 137
____________________________________________________________________________________________________________ g1 introduction to ac500 1-135 ac500 / issued: 07.2006 the window is closed and the software tries to establish the connection via the gateway. If the connection establishment is successful, ...
Page 138
____________________________________________________________________________________________________________ g1 introduction to ac500 1-136 ac500 / issued: 07.2006 testing the system in order to test the system, we are going to create a small user program. We are using the programming language fbd. ...