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ABB ACS880-01 Hardware Manual

Manual is about: single drive

Summary of ACS880-01

  • Page 1

    Abb industrial drives hardware manual acs880-01 drives (0.55 to 250 kw, 0.75 to 350 hp) acs880-01 hw.Book page 1 monday, july 1, 2013 4:51 pm.

  • Page 2

    List of related manuals you can find manuals and other product documents in pdf format on the internet. See section document library on the internet on the inside of the back cover. For manuals not available in the document library, contact your local abb representative. The qr code below opens an o...

  • Page 3: Hardware Manual

    Safety instructions electrical installation table of contents mechanical installation start-up hardware manual acs880-01 drives (0.55 to 250 kw, 0.75 to 350 hp) 3aua0000078093 rev g en effective: 2013-07-01 © 2013 abb oy. All rights reserved. Acs880-01 hw.Book page 3 monday, july 1, 2013 4:51 pm.

  • Page 4

    Acs880-01 hw.Book page 4 monday, july 1, 2013 4:51 pm.

  • Page 5: Table of Contents

    5 table of contents list of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. Safety instructions what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 6

    6 moving the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 upacking and examining the delivery (frames r1 to r5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 frame r5 cable entry box (ip21, ul type 1) . . ...

  • Page 7: 6. Electrical Installation

    7 implementing thermal overload and short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . 71 protecting the drive and input power cable in short-circuits . . . . . . . . . . . . . . . . . . . . . . . 71 protecting the motor and motor cable in short-circuits . . . . . . . . . ....

  • Page 8: 7. Installation Checklist

    8 chaining a control panel to several drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 ip55 (ul type 12) drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 installing optional modules . . . . . . . . . . . ...

  • Page 9: 11. Technical Data

    9 11. Technical data what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 defini...

  • Page 10: 12. Dimension Drawings

    10 12. Dimension drawings what this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 frame r1 (ip21, ul type 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 frame r2 (ip21, ...

  • Page 11: Further Information

    11 minimizing electromagnetic interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 maximum cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 emc compliance of the complete installation . . . . . . . . . . . . ...

  • Page 12

    12 acs880-01 hw.Book page 12 monday, july 1, 2013 4:51 pm.

  • Page 13: Safety Instructions

    Safety instructions 13 1 safety instructions what this chapter contains this chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment...

  • Page 14: Electrical Safety

    14 safety instructions safety in installation andmaintenance electrical safety these warnings are intended for all who work on the drive, motor cable or motor. Warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: • only qualified electricians a...

  • Page 15

    Safety instructions 15 grounding these instructions are intended for all who are responsible for the grounding of the drive. Warning! Ignoring the following instructions can cause physical injury, death, increased electromagnetic interference and equipment malfunction: • ground the drive, motor and ...

  • Page 16

    16 safety instructions permanent magnet motor drives these are additional warnings concerning permanent magnet motor drives. Warning! Ignoring the instructions can cause physical injury or death, or damage to the equipment: • do not work on the drive when the permanent magnet motor is rotating. Also...

  • Page 17: General Safety

    Safety instructions 17 general safety these instructions are intended for all who install and service the drive. Warning! Ignoring the following instructions can cause physical injury or death, or damage to the equipment: • handle the unit carefully. • frame sizes r6 to r9: lift the drive using the ...

  • Page 18: Printed Circuit Boards

    18 safety instructions printed circuit boards safe start-up and operation general safety these warnings are intended for all who plan the operation of the drive or operate the drive. Warning! Ignoring the following instructions can cause damage to the printed circuit boards: • wear a grounding wrist...

  • Page 19

    Safety instructions 19 permanent magnet motor drives warning! Do not run the motor over the rated speed. Motor overspeed leads to overvoltage which may damage or explode the capacitors in the intermediate circuit of the drive. Acs880-01 hw.Book page 19 monday, july 1, 2013 4:51 pm.

  • Page 20

    20 safety instructions acs880-01 hw.Book page 20 monday, july 1, 2013 4:51 pm.

  • Page 21: Introduction to The Manual

    Introduction to the manual 21 2 introduction to the manual what this chapter contains this chapter describes the manual. It contains a flowchart of steps for checking the delivery, installing and starting up the drive. The flowchart refers to chapters/sections in this manual and to other manuals. Ta...

  • Page 22: Related Manuals

    22 introduction to the manual electrical installation gives instructions on wiring the drive. Installation checklist contains a list for checking the mechanical and electrical installation of the drive. Start-up describes the start-up procedure of the drive. Fault tracing describes the fault tracing...

  • Page 23

    Introduction to the manual 23 quick installation, start-up and operating flowchart task see plan the electrical installation and acquire the accessories needed (cables, fuses, etc.). Check the ratings, required cooling air flow, input power connection, compatibility of the motor, motor connection, a...

  • Page 24: Terms And Abbreviations

    24 introduction to the manual terms and abbreviations term/ abbreviation explanation emc electromagnetic compatibility emi electromagnetic interference emt electrical metallic tubing fio-01 optional digital i/o extension module fio-11 optional analog i/o extension module fcan-01 optional fcan-01 can...

  • Page 25: Safety Data (Sil, Pl)

    Introduction to the manual 25 safety data (sil, pl) sls safely-limited speed without encoder ss1 safe speed 1 sse safe stop emergency sms safe minimum speed sto safe torque off abbr. Reference description ccf en/iso 13849-1 common cause failure (%) dc en/iso 13849-1 diagnostic coverage fit iec 61508...

  • Page 26

    26 introduction to the manual acs880-01 hw.Book page 26 monday, july 1, 2013 4:51 pm.

  • Page 27: Operation Principle and

    Operation principle and hardware description 27 3 operation principle and hardware description what this chapter contains this chapter briefly describes the operation principle and construction of the drive. Product overview the acs880-01 is a drive for controlling asynchronous ac induction motors, ...

  • Page 28: Main Circuit

    28 operation principle and hardware description main circuit the main circuit of the drive is shown below. 1 rectifier. Converts alternating current and voltage to direct current and voltage. 2 dc link. Dc circuit between rectifier and inverter. 3 inverter. Converts direct current and voltage to alt...

  • Page 29: Layout (Ip21, Ul Type 1)

    Operation principle and hardware description 29 layout (ip21, ul type 1) the components of the standard ip21 drive are shown below (view of frame r5). 1 control panel 2 front cover 3 cable entry box 4 four fastening points at the back of the unit 5 heatsink 6 lifting holes 1 2 3 4 5 6 4 6 acs880-01 ...

  • Page 30: Layout (Ip55)

    30 operation principle and hardware description layout (ip55) the components of the ip55 drive (option +b056) are shown below (view of frame r4). 1 control panel behind the control panel cover 2 front cover 3 four fastening points at the back of the unit 4 heatsink 5 lifting holes 1 2 3 4 5 3 5 acs8...

  • Page 31: Layout (Ul Type 12)

    Operation principle and hardware description 31 layout (ul type 12) the components of the ul type 12 drive (option +b056) are shown below (view of frame r6). 1 control panel behind the control panel cover 2 front cover 3 four fastening points at the back of the drive 4 heatsink 5 lifting holes 6 hoo...

  • Page 32

    32 operation principle and hardware description overview of power and control connections the diagram shows the power connections and control interfaces of the drive. 1 2 3 option modules can be inserted into slots 1, 2 and 3 as follows: 4 memory unit, see page 135. 5 connector for safety functions ...

  • Page 33

    Operation principle and hardware description 33 external control connection terminals the layout of external control connection terminals of the drive is shown below. X13 description xpow external power input xai analog inputs xao analog outputs xd2d drive-to-drive link xro1 relay output 1 xro2 rela...

  • Page 34: Control Panel

    34 operation principle and hardware description control panel the control panel can be removed by pulling it forward from the top edge and reinstalled in reverse order. For the use of the control panel, see the firmware manual or acs-ap assistant control panels user’s manual (3aua0000085685 [english...

  • Page 35: Type Designation Key

    Operation principle and hardware description 35 type designation key the type designation contains information on the specifications and configuration of the drive. The first digits from left express the basic configuration, eg, acs880-01- 12a6-3 the optional selections are given thereafter, separat...

  • Page 36

    36 operation principle and hardware description k458 fsca-01 rs-485 adapter module k462 fcna-01 controlnet™ adapter module k469 feca-01 ethercat adapter module k470 fepl-01 ethernet powerlink adapter module k473 fena-11 high performance ethernet/ip™, modbus/tcp and profinet adapter module i/o extens...

  • Page 37

    Operation principle and hardware description 37 r713 polish r714 turkish code description acs880-01 hw.Book page 37 monday, july 1, 2013 4:51 pm.

  • Page 38

    38 operation principle and hardware description acs880-01 hw.Book page 38 monday, july 1, 2013 4:51 pm.

  • Page 39: Mechanical Installation

    Mechanical installation 39 4 mechanical installation what this chapter contains this chapter gives a description of the mechanical installation of the drive. Safety warning! For frame sizes r6 to r9: use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The drive is heavy...

  • Page 40: Necessary Tools

    40 mechanical installation examining the installation site the drive must be installed in an upright position with the cooling section against a wall. All ip21 (ul type 1) and ip55 drives and ul type 12 drives of frames r1 to r3 can be installed tightly side by side. For ul type 12 drives of frames ...

  • Page 41: Moving The Drive

    Mechanical installation 41 moving the drive move the transport package by pallet truck to the installation site. Upacking and examining the delivery (frames r1 to r5) this illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Rea...

  • Page 42

    42 mechanical installation to unpack: • cut the straps (10). • remove the top cardboard cover (11) and cushions (6…9). • lift the cardboard sleeve (5). • lift the drive. Frame r5 cable entry box (ip21, ul type 1) this illustration shows the contents of the cable entry box package. The package also i...

  • Page 43

    Mechanical installation 43 upacking and examining the delivery (frames r6 to r9) this illustration shows the layout of the transport package. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is o...

  • Page 44

    44 mechanical installation to unpack: • cut the straps (6). • remove the top cardboard cover (3) and cushion (4). • lift the cardboard sleeve (5). • attach lifting hooks to the lifting eyes of the drive. Lift the drive with a hoist. Frame r6 cable entry box (ip21, ul type 1) this illustration shows ...

  • Page 45

    Mechanical installation 45 frame r7 cable entry box (ip21, ul type 1) this illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame. 3aua0000111117 acs880-01 hw.Book page 45 ...

  • Page 46

    46 mechanical installation frame r8 cable entry box (ip21, ul type 1) this illustration shows the contents of the cable entry box package. There is also an assembly drawing which shows how to install the cable entry box to the drive module frame. 3aua0000112174 acs880-01 hw.Book page 46 monday, july...

  • Page 47

    Mechanical installation 47 frame r9 cable entry box (ip21, ul type 1) this illustration shows the contents of the cable entry box package. The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame. 3aua0000112356 acs880-01 hw.Book page 47 ...

  • Page 48: Installing The Drive

    48 mechanical installation installing the drive these instructions are for drives without vibration dampers. For drives with vibration dampers (option +c131), see the additional instructions (included with the dampers and on the manuals cd). Frames r1 to r4 1. See the dimensions in chapter dimension...

  • Page 49

    Mechanical installation 49 frames r4 and r7 (ul type 12) 1. Position the drive onto the screws on the wall as shown in section frames r5 to r9 without vibration dampers on page 50 . 2. Put the hood onto the upper screws. 3. Tighten the upper screws in the wall securely. 4. Tighten the lower screws i...

  • Page 50

    50 mechanical installation frames r5 to r9 without vibration dampers 1. See the dimensions in chapter dimension drawings . Mark the locations for the four or six mounting holes. 2. Drill the mounting holes. 3. Start the screws or bolts into the mounting holes. 4. Remove the front cover. 5. For ip21 ...

  • Page 51

    Mechanical installation 51 6 1 2 3 screw size r5 m5 r6 m8 r7 m8 r8 m8 r9 m8 3 200 mm 300 mm (7.87”) (11.81”) 4 5 7 acs880-01 hw.Book page 51 monday, july 1, 2013 4:51 pm.

  • Page 52: Cabinet Installation

    52 mechanical installation cabinet installation see acs880-01 cabinet installation supplement (3aua0000145446 [english]). Acs880-01 hw.Book page 52 monday, july 1, 2013 4:51 pm.

  • Page 53: Planning The Electrical

    Planning the electrical installation 53 5 planning the electrical installation what this chapter contains this chapter contains instructions for planning the electrical installation of the drive. Some instructions are mandatory to follow in every installation, others provide useful information that ...

  • Page 54: European Union

    54 planning the electrical installation european union to meet the european union directives, according to standard en 60204-1, safety of machinery, the disconnecting device must be one of the following types: • switch-disconnector of utilization category ac-23b (en 60947-3) • disconnector that has ...

  • Page 55: Requirements Table

    Planning the electrical installation 55 protecting the motor insulation and bearings the drive employs modern igbt inverter technology. Regardless of frequency, the drive output comprises pulses of approximately the drive dc bus voltage with a very short rise time. The pulse voltage can almost doubl...

  • Page 56

    56 planning the electrical installation motor type nominal ac supply voltage requirement for motor insulation system abb du/dt and common mode filters, insulated n-end motor bearings p n and frame size 100 kw p n 350 kw or iec 315 iec 400 p n and frame size 134 hp p n 469 hp or nema 500 size nema 58...

  • Page 57

    Planning the electrical installation 57 non-abb motors random- wound and form- wound u n standard: Û ll = 1300 v - + n or cmf 420 v u n standard: Û ll = 1300 v + du/dt + du/dt + (n or cmf) or reinforced: Û ll = 1600 v, 0.2 microsecond rise time - + n or cmf 500 v u n reinforced: Û ll = 1600 v + du/d...

  • Page 58

    58 planning the electrical installation the abbreviations used in the table are defined below. Additional requirements for explosion-safe (ex) motors if you will use an explosion-safe (ex) motor, follow the rules in the requirements table above. In addition, consult the motor manufacturer for any fu...

  • Page 59

    Planning the electrical installation 59 additional requirements for abb high-output and ip23 motors the rated output power of high output motors is higher than what is stated for the particular frame size in en 50347 (2001). This table shows the requirements for abb random-wound motor series (for ex...

  • Page 60

    60 planning the electrical installation additional requirements for non-abb high-output and ip23 motors the rated output power of high output motors is higher than what is stated for the particular frame size in en 50347 (2001). The table below shows the requirements for random-wound and form-wound ...

  • Page 61

    Planning the electrical installation 61 additional data for calculating the rise time and the peak line-to-line voltage if you need to calculate the actual peak voltage and voltage rise time considering the actual cable length, proceed as follows: • peak line-to line voltage: read the relative Û ll ...

  • Page 62

    62 planning the electrical installation a drive with du/dt filter b drive without du/dt filter l motor cable length Û ll /u n relative peak line-to-line voltage (du/dt)/u n relative du/dt value note: Ûll and du/dt values are approximately 20% higher with resistor braking. Û ll /u n l (m) du/dt un --...

  • Page 63: Selecting The Power Cables

    Planning the electrical installation 63 additional note for sine filters sine filters protect the motor insulation system. Therefore, du/dt filter can be replaced with a sine filter. The peak phase-to-phase voltage with the sine filter is approximately 1.5 · u n . Selecting the power cables general ...

  • Page 64: Typical Power Cable Sizes

    64 planning the electrical installation typical power cable sizes the table below gives copper and aluminum cable types with concentric copper shield for the drives with nominal current. Cross-sectional area of the phase conductors s (mm 2 ) minimum cross-sectional area of the corresponding protecti...

  • Page 65

    Planning the electrical installation 65 032a-3 r3 3×10 - 8 - 038a-3 r3 3×10 - 8 - 045a-3 r4 3×16 3×35 6 - 061a-3 r4 3×25 3×35 4 - 072a-3 r5 3×35 3×50 3 - 087a-3 r5 3×35 3×70 3 - 105a-3 r6 3×50 3×70 1 - 145a-3 r6 3×95 3×120 2/0 - 169a-3 r7 3×120 3×150 3/0 - 206a-3 r7 3×150 3×240 250 mcm - 246a-3 r8 2...

  • Page 66

    66 planning the electrical installation 1) the cable sizing is based on max. 9 cables laid on a cable ladder side by side, three ladder type trays one on top of the other, ambient temperature 30 °c, pvc insulation, surface temperature 70 °c (en 60204-1 and iec 60364-5-52/2001). For other conditions,...

  • Page 67

    Planning the electrical installation 67 recommended power cable types power cable types for limited use not allowed power cable types symmetrical shielded cable with three phase conductors and a concentric pe conductor as shield. The shield must meet the requirements of iec 61439-1, see page 63 . Ch...

  • Page 68: Motor Cable Shield

    68 planning the electrical installation motor cable shield if the motor cable shield is used as the sole protective earth conductor of the motor, ensure that the conductivity of the shield is sufficient. See subsection general rules above, or iec 61439-1. To effectively suppress radiated and conduct...

  • Page 69: Selecting The Control Cables

    Planning the electrical installation 69 armored cable / shielded power cable six conductor (3 phases and 3 ground) type mc continuous corrugated aluminum armor cable with symmetrical grounds is available from the following suppliers (trade names in parentheses): • anixter wire & cable (philsheath) •...

  • Page 70: Routing The Cables

    70 planning the electrical installation control panel cable length and type in remote use, the cable connecting the control panel to the drive must not exceed three meters (10 ft). Cable type: shielded cat 5e or better ethernet patch cable with rj-45 ends. Routing the cables route the motor cable aw...

  • Page 71: Motor Cable

    Planning the electrical installation 71 separate control cable ducts lead 24 v and 230 v (120 v) control cables in separate ducts unless the 24 v cable is insulated for 230 v (120 v) or insulated with an insulation sleeving for 230 v (120 v). Continuous motor cable shield or enclosure for equipment ...

  • Page 72: Thermal Overload

    72 planning the electrical installation size the fuses at the distribution board according to instructions given in chapter technical data . The fuses will protect the input cable in short-circuit situations, restrict drive damage and prevent damage to adjoining equipment in case of a short-circuit ...

  • Page 73: Function (Option +Q971)

    Planning the electrical installation 73 protecting the drive against ground faults the drive is equipped with an internal ground fault protective function to protect the unit against ground faults in the motor and motor cable. This is not a personnel safety or a fire protection feature. The ground f...

  • Page 74

    74 planning the electrical installation implementing the power-loss ride-through function implement the power-loss ride-through function as follows: • check that the power-loss ride-through function of the drive is enabled with parameter 30.31 undervoltage control in the acs880 primary control progr...

  • Page 75

    Planning the electrical installation 75 when you have selected to use dtc motor control mode and motor ramp stop, open the contactor as follows: 1. Give a stop command to the drive. 2. Wait until the drive decelerates the motor to zero speed. 3. Open the contactor. When you have selected to use dtc ...

  • Page 76: Example Bypass Connection

    76 planning the electrical installation example bypass connection an example bypass connection is shown below. Q1 drive main switch s11 drive main contactor on/off control q4 bypass circuit breaker s40 motor power supply selection (drive or direct-on-line) k1 drive main contactor s41 start when moto...

  • Page 77

    Planning the electrical installation 77 switching the motor power supply from drive to direct-on-line 1. Stop the drive and the motor with the drive control panel (drive in local control mode) or with the external stop signal (drive in remote control mode). 2. Open the main contactor of the drive wi...

  • Page 78

    78 planning the electrical installation 1) relay outputs; 2) varistor; 3) rc filter; 4) diode 230 v ac 230 v ac + 24 v dc - 1 2 3 4 acs880-01 hw.Book page 78 monday, july 1, 2013 4:51 pm.

  • Page 79

    Planning the electrical installation 79 connecting a motor temperature sensor to the drive i/o warning! Iec 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to...

  • Page 80

    80 planning the electrical installation acs880-01 hw.Book page 80 monday, july 1, 2013 4:51 pm.

  • Page 81: Electrical Installation

    Electrical installation 81 6 electrical installation what this chapter contains this chapter gives instructions on wiring the drive. Warnings warning! Only qualified electricians are allowed to carry out the work described in this chapter. Follow the safety instructions in the first chapter of this ...

  • Page 82: Motor And Motor Cable

    82 electrical installation motor and motor cable check the insulation of the motor and motor cable as follows: 1. Check that the motor cable is disconnected from the drive output terminals t1/u, t2/v and t3/w. 2. Measure the insulation resistance between each phase conductor and the protective earth...

  • Page 83

    Electrical installation 83 checking the compatibility with it (ungrounded) systems emc filters +e200 and +e202 are not suitable for use in an it (ungrounded) system. If the drive is equipped with filter +e200 or +e202, disconnect the filter before connecting the drive to the supply network. Undo the...

  • Page 84: Connecting The Power Cables

    84 electrical installation connecting the power cables connection diagram 1 for alternatives, see section selecting the supply disconnecting device on page 53. 2 use a separate grounding pe cable (2a) or a cable with a separate pe conductor (2b) if the conductivity of the shield does not meet the re...

  • Page 85

    Electrical installation 85 connection procedure for frames r1 to r3 1. Undo the mounting screws at the sides of the front cover. 2. Remove the cover by sliding it forward. 3. Attach the residual voltage warning sticker in the local language to the control panel mounting platform. 4. Remove the rubbe...

  • Page 86

    86 electrical installation 2 1 1 3 5 10 4 ip21 ip55 1 acs880-01 hw.Book page 86 monday, july 1, 2013 4:51 pm.

  • Page 87

    Electrical installation 87 t3/w t2/v t1/u udc- r+ r- l3 l2 l1 l1, l2, l3, t1/u, t2/v, t3/w, r-, r+/udc+, udc (n·m) (n·m) r1 0.6 1.8 r2 0.6 1.8 r3 1.7 1.8 7 8 8 9 10 10 6b pe pe 9 8 6a pe pe 6b 8 8 acs880-01 hw.Book page 87 monday, july 1, 2013 4:51 pm.

  • Page 88

    88 electrical installation connection procedure for frames r4 and r5 1. Remove the front cover. Ip21 units: release the retaining clip with a screwdriver (a) and lift the cover from the bottom outwards (b). 2. For ip21 drives: remove the cable entry box cover by undoing the mounting screw. 3. For fr...

  • Page 89

    Electrical installation 89 11. Install the emc shroud separating the input and output cabling if not installed yet. 12. Units with option +d150: slide the brake resistor cable through the brake resistor and control cable clamp assembly. Connect the conductors to the r+ and r- terminals and tighten t...

  • Page 90

    90 electrical installation 2 1b 1a 4b 4 4a 3 3 ip55 ip21 1 acs880-01 hw.Book page 90 monday, july 1, 2013 4:51 pm.

  • Page 91

    Electrical installation 91 6 6 7 5 pe pe 7 6 acs880-01 hw.Book page 91 monday, july 1, 2013 4:51 pm.

  • Page 92

    92 electrical installation 12 13 9 l1, l2, l3, t1/u, t2/v, t3/w (n·m) r-, r+/udc+, udc- (n·m) (n·m) r4 3.3 3.3 2.9 r5 15 15 2.9 8 9 10 9 10 11 acs880-01 hw.Book page 92 monday, july 1, 2013 4:51 pm.

  • Page 93

    Electrical installation 93 connection procedure for frames r6 and r9 1. Remove the front cover: for ip21 drives: release the retaining clip with a screwdriver (a) and lift the cover from the bottom outwards (b). 2. For ip21 drives: remove the cable entry box cover by undoing the mounting screws. 3. ...

  • Page 94

    94 electrical installation 1a 2 1b 4 5a 3 2 5b 3 4 ip55 ip21 acs880-01 hw.Book page 94 monday, july 1, 2013 4:51 pm.

  • Page 95

    Electrical installation 95 6 8a 7 pe pe 7 r8, r9 acs880-01 hw.Book page 95 monday, july 1, 2013 4:51 pm.

  • Page 96

    96 electrical installation 8b r8, r9 acs880-01 hw.Book page 96 monday, july 1, 2013 4:51 pm.

  • Page 97

    Electrical installation 97 9 10 10 10 11 * for 525…690 v drives frame l1, l2, l3, t1/u, t2/v, t3/w r-, r+/udc+, udc- t (wire screw) t (terminal nut) t (wire screw) t (terminal nut) t m… n·m m... N·m m… n·m m… n·m n·m r6 m10 30 m8 24 m8 20 m8 20 9.8 r7 m10 40 (30*) m8 24 m10 30 m10 30 9.8 r8 m10 40 m...

  • Page 98

    98 electrical installation 16 13 r8, r9 acs880-01 hw.Book page 98 monday, july 1, 2013 4:51 pm.

  • Page 99: Dc Connection

    Electrical installation 99 grounding the motor cable shield at the motor end always ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable shield 360 degrees at the lead-through of the motor terminal box, or ground the flattened twisted shiel...

  • Page 100

    100 electrical installation default i/o connection diagram fault see the next page for the notes. Xpow external power input 1 +24vi 24 v dc, 2 a 2 gnd xai reference voltage and analog inputs 1 +vref 10 v dc, r l 1…10 kohm 2 -vref -10 v dc, r l 1…10 kohm 3 agnd ground 4 ai1+ speed reference 0(2)…10 v...

  • Page 101

    Electrical installation 101 notes: 1) current [0(4)…20 ma, r in > 100 ohm] or voltage [ 0(2)…10 v, r in > 200 kohm] input selected with jumper j1. Change of setting requires reboot of control unit. 2) current [0(4)…20 ma, r in > 100 ohm] or voltage [ 0(2)…10 v, r in > 200 kohm] input selected with j...

  • Page 102

    102 electrical installation external power supply for the control unit (xpow) external +24 v (2 a) power supply for the control unit can be connected to terminal block xpow. Using an external supply is recommended if • the control board needs to be kept operational during input power breaks, for exa...

  • Page 103

    Electrical installation 103 drive-to-drive link (xd2d) the drive-to-drive link is a daisy-chained rs-485 transmission line that allows basic master/follower communication with one master drive and multiple followers. Set termination activation jumper j3 (see section jumpers and switches above) next ...

  • Page 104

    104 electrical installation di6 (xdi:6) as ptc sensor input ptc sensors can be connected to this input for motor temperature measurement as follows. The sum of the sensor resistances must not exceed the threshold resistance of the digital input at the motor normal operating temperature. Do not conne...

  • Page 105

    Electrical installation 105 control cable connection procedure warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by me...

  • Page 106

    106 electrical installation 6 5 7 7 1.5 n·m 0.5 n·m 3 3 1.5 n·m acs880-01 hw.Book page 106 monday, july 1, 2013 4:51 pm.

  • Page 107: Connecting A Pc

    Electrical installation 107 connecting a pc connect a pc to the drive with an usb data cable (usb type a usb type mini- b) as follows: 1. Lift the usb connector cover from bottom upwards. 2. Insert the usb cable mini-b plug in the control panel usb connector. 3. Insert the usb cable a-plug in the us...

  • Page 108

    108 electrical installation chaining a control panel to several drives a control panel can be chained to control several drives with standard ethernet cables as follows: 1. Set the parameters of group 49 panel port communication in acs880 primary control program for each drive. 2. Connect a cable to...

  • Page 109: Ip55 (Ul Type 12) Drives

    Electrical installation 109 ip55 (ul type 12) drives to preserve the degree of protection: • remove the drive front cover. • put the cables through the control cable lead-throughs. • connect the cables as described above. • install the front cover. Installing optional modules note: in frames r1 and ...

  • Page 110: Modules

    110 electrical installation wiring i/o extension, fieldbus adapter and pulse encoder interface modules see the appropriate optional module manual for specific installation and wiring instructions. See page 106 for the routing of the cables. 3 4 5 acs880-01 hw.Book page 110 monday, july 1, 2013 4:51 ...

  • Page 111

    Electrical installation 111 installation of safety functions modules the safety functions module can be inserted into slot 2 on the control unit or, in frames r7 to r9, also next to the control unit. Installation procedure into slot 2 warning! Follow the safety instructions, page 14 . Ignoring the i...

  • Page 112

    112 electrical installation 3 5 5a 5 5 6 x12 acs880-01 hw.Book page 112 monday, july 1, 2013 4:51 pm.

  • Page 113

    Electrical installation 113 installation next to the control unit in frames r7 to r9 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting d...

  • Page 114

    114 electrical installation x12 6 1 4 4a 4 4 5 acs880-01 hw.Book page 114 monday, july 1, 2013 4:51 pm.

  • Page 115: Installation Checklist

    Installation checklist 115 7 installation checklist what this chapter contains this chapter contains a list for checking the mechanical and electrical installation of the drive. Checklist check the mechanical and electrical installation of the drive before start-up. Go through the checklist together...

  • Page 116

    116 installation checklist there is an adequately sized protective earth (ground) conductor between the motor and the drive. All protective earth (ground) conductors have been connected to the appropriate terminals and the terminals have been tightened (pull conductors to check). The supply voltage ...

  • Page 117: Start-Up

    Start-up 117 8 start-up what this chapter contains this chapter describes the start-up procedure of the drive. Startup procedure 1. Run setup of the drive control program according to the start-up instructions given in quick start-up guide for acs880 primary control program or in the firmware manual...

  • Page 118

    118 start-up acs880-01 hw.Book page 118 monday, july 1, 2013 4:51 pm.

  • Page 119: Fault Tracing

    Fault tracing 119 9 fault tracing what this chapter contains this chapter describes the fault tracing possibilities of the drive. Leds warning and fault messages see the firmware manual for the descriptions, causes and remedies of the drive control program warning and fault messages. Where led color...

  • Page 120

    120 fault tracing acs880-01 hw.Book page 120 monday, july 1, 2013 4:51 pm.

  • Page 121: Maintenance

    Maintenance 121 10 maintenance what this chapter contains this chapter contains preventive maintenance instructions. Maintenance intervals if installed in an appropriate environment, the drive requires very little maintenance. The table below lists the routine maintenance intervals recommended by ab...

  • Page 122

    122 maintenance preventive maintenance table c o m pon ent y ears from st art-u p 12 34 5 67 8 91 0 11 12 13 1 4 15 16 17 18 1 9 20 21 c o o ling ma in cooling fan of drive module (fr ames r6 to r9 ) (r) r (r ) (r ) r (r ) (r ) r (r) (r) auxiliary cooling fan of drive module (frame s r6 to r 9) r r ...

  • Page 123: Heatsink

    Maintenance 123 heatsink the module heatsink fins pick up dust from the cooling air. The drive runs into overtemperature warnings and faults if the heatsink is not clean. When necessary, clean the heatsink as follows. Warning! Follow the safety instructions, page 14 . Ignoring the instructions can c...

  • Page 124

    124 maintenance replacing the main cooling fan of frames r1 to r3 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by...

  • Page 125

    Maintenance 125 replacing the auxiliary cooling fan of ip55 frames r1 to r3 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and...

  • Page 126

    126 maintenance replacing the main cooling fan of frames r4 and r5 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure b...

  • Page 127

    Maintenance 127 replacing the auxiliary cooling fan of frame r4 and ip55 frame r5 and ip21 frame r5 types acs880-01-xxxx-07 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the po...

  • Page 128

    128 maintenance replacing the main cooling fan of frames r6 to r8 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by...

  • Page 129

    Maintenance 129 replacing the auxiliary cooling fan of frames r6 to r9 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensu...

  • Page 130

    130 maintenance replacing the ip55 auxiliary cooling fan of frames r8 and r9 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device an...

  • Page 131

    Maintenance 131 3 4 5 3 acs880-01 hw.Book page 131 monday, july 1, 2013 4:51 pm.

  • Page 132

    132 maintenance replacing the cooling fans of frame r9 warning! Follow the safety instructions, page 14 . Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Disconnect the drive from the power line. Lock the main disconnecting device and ensure by measuring ...

  • Page 133

    Maintenance 133 replacing the drive (frames r1 to r5) this section gives instructions for replacing the drive module without the cable entry box. You can replace the drive with or without its cable entry box. The latter option allows you to leave the cables installed (except from disconnecting the c...

  • Page 134: Capacitors

    134 maintenance the principle of undoing the mounting screws in frames r4 and r5 is shown below (view of an ip21 unit). Capacitors the drive intermediate dc circuit employs several electrolytic capacitors. Their lifespan depends on the operating time of the drive, loading and ambient temperature. Ca...

  • Page 135: Reforming The Capacitors

    Maintenance 135 capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. Contact abb if capacitor failure is suspected. Replacements are available from abb. Do not use other than abb specified spare parts. Reforming the capacitors the capacitors m...

  • Page 136: +Q973)

    136 maintenance replacing the control panel battery the battery is housed on the rear of the control panel. Replace with a new cr 2032 battery. Dispose the old battery according to local disposal rules or applicable laws. Replacing safety functions modules (fso-11, option +q973) do not repair safety...

  • Page 137: Technical Data

    Technical data 137 11 technical data what this chapter contains this chapter contains the technical specifications of the drive, for example, the ratings, sizes and technical requirements, provisions for fulfilling the requirements for ce and other markings. Ratings the nominal ratings for the drive...

  • Page 138

    138 technical data 115a-2 r6 115 148 115 30 109 30 87 22.0 145a-2 r6 145 178 145 37 138 37 105 30.0 170a-2 r7 170 247 170 45 162 45 145 37 206a-2 r7 206 287 206 55 196 55 169 45 274a-2 r8 274 362 274 75 260 75 213 55 u n = 380…415 v 02a4-3 r1 2.4 3.1 2.4 0.75 2.3 0.75 1.8 0.55 03a3-3 r1 3.3 4.1 3.3 ...

  • Page 139

    Technical data 139 u n = 380…500 v 02a1-5 r1 2.1 3.1 2.1 0.75 2.0 0.75 1.7 0.55 03a0-5 r1 3.0 4.1 3.0 1.1 2.8 1.1 2.1 0.75 03a4-5 r1 3.4 5.6 3.4 1.5 3.2 1.5 3.0 1.1 04a8-5 r1 4.8 6.8 4.8 2.2 4.6 2.2 3.4 1.5 05a2-5 r1 5.2 9.5 5.2 3.0 4.9 3.0 4.8 2.2 07a6-5 r1 7.6 12.2 7.6 4.0 7.2 4.0 5.2 3.0 11a0-5 r...

  • Page 140

    140 technical data u n = 660…690 v 07a3-7 r5 7.3 12.2 7.3 5.5 6.9 5.5 5.6 4 09a8-7 r5 9.8 18 9.8 7.5 9.3 7.5 7.3 5.5 14a2-7 r5 14.2 22 14.2 11 13.5 11 9.8 7.5 018a-7 r5 18 30 18 15 17 15 14.2 11 022a-7 r5 22 44 22 18.5 21 18.5 18 15 026a-7 r5 26 54 26 22 25 22 22 18.5 035a-7 r5 35 64 35 30 33 30 26 ...

  • Page 141

    Technical data 141 nema ratings drive type acs880- 01- frame size input rating max. Current output ratings light-overload use heavy-duty use i 1n i max i ld p ld i hd p hd a a a kw hp a kw hp u n = 208…240 v 04a6-2 r1 4.6 6.3 4.4 0.75 1.0 3.7 0.55 0.75 06a6-2 r1 6.6 7.8 6.3 1.1 1.5 4.6 0.75 1.0 07a5...

  • Page 142

    142 technical data u n = 440…480 v 02a1-5 r1 2.1 3.1 2.1 0.75 1.0 1.7 0.55 0.75 03a0-5 r1 3.0 4.1 3.0 1.1 1.5 2.1 0.75 1.0 03a4-5 r1 3.4 5.6 3.4 1.5 2.0 3.0 1.1 1.5 04a8-5 r1 4.8 6.8 4.8 2.2 3.0 3.4 1.5 2.0 05a2-5 r1 5.2 9.5 5.2 3.0 3.0 4.8 1.5 2.0 07a6-5 r1 7.6 12.2 7.6 4.0 5.0 5.2 2.2 3.0 11a0-5 r...

  • Page 143: Definitions

    Technical data 143 definitions derating ambient temperature derating ip21 (ul type 1) drive types and other ip55 (ul type 12) types than listed in the following subheadings in the temperature range +40…55 °c (+104…131 °f), the rated output current is derated by 1% for every added 1 °c (1.8 °f). The ...

  • Page 144

    144 technical data ip55 (ul type 12) drive types -274a-2, 293a-3 and 260a-5 in the temperature range +40…45 °c (+104…113 °f), the rated output current is derated by 1% for every added 1 °c (1.8 °f). In the temperature range +45…55 °c (+113…131 °f), the rated output current is derated by 2.5% for eve...

  • Page 145: Altitude Derating

    Technical data 145 altitude derating at altitudes from 1000 to 4000 m (3300 to 13123 ft) above sea level, the continuous output currents given above must be derated 1% for every 100 m (328 ft). For a more accurate derating, use the drivesize pc tool. Low noise control mode derating when low noise dr...

  • Page 146

    146 technical data 087a-2 380 87 125 3700 690 bussmann 170m3813 1 115a-2 500 115 160 7500 690 bussmann 170m3814 1 145a-2 700 145 200 15000 690 bussmann 170m3815 1 170a-2 1000 170 250 28500 690 bussmann 170m3816 1 206a-2 1280 206 315 46500 690 bussmann 170m3817 1 274a-2 274 400 105000 690 bussmann 17...

  • Page 147

    Technical data 147 1) minimum short-circuit current of the installation 11a0-5 65 11.0 25 130 690 bussmann 170m1561 000 014a-5 120 14 40 460 690 bussmann 170m1563 000 021a-5 120 21 40 460 690 bussmann 170m1563 000 027a-5 170 27 63 1450 690 bussmann 170m1565 000 034a-5 170 34 63 1450 690 bussmann 170...

  • Page 148

    148 technical data gg fuses (frames r1 to r6) check on the fuse time-current curve to ensure the operating time of the fuse is below 0.5 seconds. Follow the local regulations. Gg fuses (one fuse per phase) drive type acs880- 01… min. Short- circuit current 1) input current fuse a a a a 2 s v manufac...

  • Page 149

    Technical data 149 1) minimum short-circuit current of the installation u n = 500 v 02a1-5 17 2.1 4 53 500 abb ofaf000h4 000 03a0-5 40 3.0 6 110 500 abb ofaf000h6 000 03a4-5 40 3.4 6 110 500 abb ofaf000h6 000 04a8-5 80 4.8 10 355 500 abb ofaf000h10 000 05a2-5 80 5.2 10 355 500 abb ofaf000h10 000 07a...

  • Page 150

    150 technical data quick guide for selecting between gg and ar fuses the combinations (cable size, cable length, transformer size and fuse type) in this table fulfil the minimum requirements for the proper operation of the fuse. Use this table to select between gg and ar fuses or calculate the short...

  • Page 151

    Technical data 151 145a-3 3×95 3×95 82 85 88 46 47 50 u n = 500 v 02a1-5 3×1.5 - 1.0 1.0 1.0 3.9 4.1 5.0 03a0-5 3×1.5 - 2.4 2.4 2.4 3.9 4.1 5.0 03a4-5 3×1.5 - 2.4 2.4 2.4 3.9 4.1 5.0 04a8-5 3×1.5 - 4.8 4.9 5.2 3.9 4.1 5.0 05a2-5 3×1.5 - 4.8 4.9 5.2 3.9 4.1 5.0 07a6-5 3×1.5 - 7.2 7.5 8.9 3.9 4.1 5.0 ...

  • Page 152

    152 technical data calculating the short-circuit current of the installation check that the short-circuit current of the installation is at least the value given in the fuse table. The short-circuit current ot the installation can be calculated as follows: where i k2-ph = short-circuit current in sy...

  • Page 153: Fuses (Ul)

    Technical data 153 the calculated short-circuit current 2.7 ka is higher than the minimum short-circuit current of the drive gg fuse type ofaf00h160 (1700 a). -> the 500 v gg fuse (abb control ofaf00h160) can be used. Fuses (ul) ul class t fuses for branch circuit protection per nec are listed below...

  • Page 154

    154 technical data drive type acs880-01… input current fuse (one fuse per phase) a a v manufacturer type ul class u n = 208…240 v 04a6-2 4.6 15 600 bussmann jjs-15 t 06a6-2 6.6 15 600 bussmann jjs-15 t 07a5-2 7.5 15 600 bussmann jjs-15 t 10a6-2 10.6 20 600 bussmann jjs-20 t 16a8-2 16.8 25 600 bussma...

  • Page 155

    Technical data 155 302a-5 302 400 600 bussmann jjs-400 t 361a-5 361 500 600 bussmann jjs-500 t 414a-5 414 600 600 bussmann jjs-600 t drive type acs880-01… input current fuse (one fuse per phase) a a v manufacturer type ul class acs880-01 hw.Book page 155 monday, july 1, 2013 4:51 pm.

  • Page 156

    156 technical data dimensions. Weights and free space requirements h1 height with cable entry box. H2 height without cable entry box h3 height with hood w width with cable entry box d depth with cable entry box * hood inreases height with 155 mm (6.10 in) in frames r4 to r7. ** hood inreases width w...

  • Page 157

    Technical data 157 losses, cooling data and noise drive type acs880-01- frame air flow heat dissipation noise m 3 /h ft 3 /min w db(a) u n = 208…240 v 04a6-2 r1 44 26 73 46 06a6-2 r1 44 26 94 46 07a5-2 r1 44 26 122 46 10a6-2 r1 44 26 172 46 16a8-2 r2 88 52 232 51 24a3-2 r2 88 52 337 51 031a-2 r3 134...

  • Page 158

    158 technical data 293a-3 r8 550 324 3900 65 363a-3 r9 1150 677 4800 68 430a-3 r9 1150 677 6000 68 u n = 440…500 v 02a1-5 r1. 44 26 30 46 03a0-5 r1 44 26 40 46 03a4-5 r1 44 26 52 46 04a8-5 r1 44 26 73 46 05a2-5 r1 44 26 94 46 07a6-5 r1 44 26 122 46 11a0-5 r1 44 26 172 46 014a-5 r2 88 52 232 51 021a-...

  • Page 159

    Technical data 159 084a-7 r6 435 256 1440 67 098a-7 r7 450 265 1940 67 119a-7 r7 450 265 2310 67 142a-7 r8 550 324 3300 65 174a-7 r8 550 324 3900 65 210a-7 r9 1150 677 4200 68 271a-7 r9 1150 677 4800 68 drive type acs880-01- frame air flow heat dissipation noise m 3 /h ft 3 /min w db(a) acs880-01 hw...

  • Page 160: Iec

    160 technical data terminal and lead-through data for the power cables iec input, motor, resistor and dc cable terminal screw sizes, accepted wire sizes (per phase) and tightening torques (t) are given below. L denotes stripping length inside the terminal. * maximum cable diameter accepted. For the ...

  • Page 161

    Technical data 161 ** 525…690 v drives us input, motor, resistor and dc cable terminal screw sizes, accepted wire sizes (per phase) and tightening torques (t) in us units are given below. L denotes stripping length inside the terminal. * maximum cable diameter accepted. Cable connector inside diamet...

  • Page 162

    162 technical data ** 525…690 v drives ul listed cable lugs and tools terminal data for the control cables see control unit (zcu-12) connection data below. Wire size compression lug crimping tool kcmil/awg manufacturer type manufacturer type no. Of crimps 6 thomas & betts e10731 54136 thomas & betts...

  • Page 163: Motor Connection Data

    Technical data 163 electrical power network specification voltage (u 1 ) acs880-01-xxxx-2 units: 208 … 240 v ac 3-phase +10%…-15% acs880-01-xxxx-3 units: 380 … 415 v ac 3-phase +10%…-15% acs880-01-xxxx-5 units: 380 … 500 v ac 3-phase +10%…-15% acs880-01-xxxx-7 units: 525 … 690 v ac 3-phase +10%…-15%...

  • Page 164

    164 technical data control unit (zcu-12) connection data power supply (xpow) 24 v (±10%) dc, 2 a supplied from the power unit of the drive, or from an external power supply through connector xpow (pitch 5 mm, wire size 2.5 mm 2 ). Relay outputs ro1…ro3 (xro1 … xro3) connector pitch 5 mm, wire size 2...

  • Page 165

    Technical data 165 reference voltage for analog inputs +vref and -vref (xai:1 and xai:2) connector pitch 5 mm, wire size 2.5 mm 2 10 v ±1% and –10 v ±1%, r load 1…10 kohm analog inputs ai1 and ai2 (xai:4 … xai:7). Current/voltage input mode selection by jumpers. See page 101 . Connector pitch 5 mm, ...

  • Page 166

    166 technical data ground isolation diagram xpow +24vi 1 gnd 2 xai +vref 1 -vref 2 agnd 3 ai1+ 4 ai1- 5 ai2+ 6 ai2- 7 xao ao1 1 agnd 2 ao2 3 agnd 4 xd2d b 1 a 2 bgnd 3 xro1, xro2, xro3 nc 1 com 2 no 3 nc 1 com 2 no 3 nc 1 com 2 no 3 xd24 diil 1 +24vd 2 dicom 3 +24vd 4 diognd 5 xdio dio1 1 dio2 2 xdi...

  • Page 167: Efficiency

    Technical data 167 efficiency approximately 98% at nominal power level protection classes degree of protection (iec/en 60529) ip21, ip55 enclosure types (ul508c) ul type 1, ul type 12. For indoor use only. Overvoltage category (iec 60664-1) iii protective class (iec/en 61800- 5-1) i ambient conditio...

  • Page 168: Materials

    168 technical data atmospheric pressure 70 to 106 kpa 0.7 to 1.05 atmospheres 70 to 106 kpa 0.7 to 1.05 atmospheres 60 to 106 kpa 0.6 to 1.05 atmospheres vibration (iec 60068-2) max. 1 mm (0.04 in.) (5 to 13.2 hz), max. 7 m/s 2 (23 ft/s 2 ) (13.2 to 100 hz) sinusoidal max. 1 mm (0.04 in.) (5 to 13.2...

  • Page 169: Ce Marking

    Technical data 169 ce marking a ce mark is attached to the drive to verify that the drive follows the provisions of the european low voltage, emc and rohs directives. The ce marking also verifies that the drive, in regard to its safety functions (such as safe torque off), conforms with the machinery...

  • Page 170

    170 technical data compliance with the european rohs directive the rohs directive defines the restriction of the use of certain hazardous substances in electrical and electronic equipment. Compliance with the european machinery directive the drive is an electronic product which is covered by the eur...

  • Page 171

    Technical data 171 declaration of conformity acs880-01 hw.Book page 171 monday, july 1, 2013 4:51 pm.

  • Page 172

    172 technical data acs880-01 hw.Book page 172 monday, july 1, 2013 4:51 pm.

  • Page 173: Definitions

    Technical data 173 compliance with the en 61800-3:2004 definitions emc stands for electromagnetic compatibility. It is the ability of electrical/electronic equipment to operate without problems within an electromagnetic environment. Likewise, the equipment must not disturb or interfere with any othe...

  • Page 174: Category C3

    174 technical data category c3 the drive complies with the standard with the following provisions: 1. The drive is equipped with emc filter +e200 or +e201. 2. The motor and control cables are selected as specified in the hardware manual. 3. The drive is installed according to the instructions given ...

  • Page 175: Ul Marking

    Technical data 175 warning! A drive of category c4 is not intended to be used on a low-voltage public network which supplies domestic premises. Radio frequency interference is expected if the drive is used on such a network. Ul marking culus listed ul type 1 (ip21) drives: • frames r1 to r3 of volta...

  • Page 176: Csa Marking

    176 technical data csa marking the drives of frame sizes r1 to r3 are csa marked. The csa marking is pending for the other frames. The approval is valid with rated voltages. “c-tick” marking “c-tick” marking is required in australia and new zealand. A “c-tick” mark is attached to the 380…500 v drive...

  • Page 177: Dimension Drawings

    Dimension drawings 177 12 dimension drawings what this chapter contains this chapter contains dimension drawings of the drive. Acs880-01 hw.Book page 177 monday, july 1, 2013 4:51 pm.

  • Page 178: Frame R1 (Ip21, Ul Type 1)

    178 dimension drawings frame r1 (ip21, ul type 1) 3a u a 00 00 09 762 1 acs880-01 hw.Book page 178 monday, july 1, 2013 4:51 pm.

  • Page 179: Frame R2 (Ip21, Ul Type 1)

    Dimension drawings 179 frame r2 (ip21, ul type 1) 3a ua 00 000 97 69 1 acs880-01 hw.Book page 179 monday, july 1, 2013 4:51 pm.

  • Page 180: Frame R3 (Ip21, Ul Type 1)

    180 dimension drawings frame r3 (ip21, ul type 1) 3a ua 00 000 97 84 7 acs880-01 hw.Book page 180 monday, july 1, 2013 4:51 pm.

  • Page 181: Frame R4 (Ip21, Ul Type 1)

    Dimension drawings 181 frame r4 (ip21, ul type 1) gp j 65[2.55] 74[2.90] 576[22.69] 48[1.89] 124[4.86] 274[10.80] 160[6.30] suggested mounting holes 98[3.86] 475[18.70] suggested mounting holes 505[19.88] 490[19.291] without gland box 7 .26 [] 203[7.99] 13 .51 [] 22[.85] 8[.32] 18[.72] 7 .26 [] 15 ....

  • Page 182: Frame R5 (Ip21, Ul Type 1)

    182 dimension drawings frame r5 (ip21, ul type 1) gp j 7 .26 [] 15 .57 [] 22[.85] 7[.28] 98[3.86] 160[6.30] suggested mounting holes 581[22.87] suggested mounting holes 612[24.07] 596[23.46] without gland box 7 .26 [] 274[10.77] 65[2.55] 74[2.90] 48[1.88] 730[28.73] 203[7.99] 124[4.86] 7 .26 [] 8[.3...

  • Page 183: Frame R6 (Ip21, Ul Type 1)

    Dimension drawings 183 frame r6 (ip21, ul type 1) 3a u a 00 0009 83 21 acs880-01 hw.Book page 183 monday, july 1, 2013 4:51 pm.

  • Page 184: Frame R7 (Ip21, Ul Type 1)

    184 dimension drawings frame r7 (ip21, ul type 1) 3a u a 00 0007 31 49 acs880-01 hw.Book page 184 monday, july 1, 2013 4:51 pm.

  • Page 185: Frame R8 (Ip21, Ul Type 1)

    Dimension drawings 185 frame r8 (ip21, ul type 1) 3a u a 00 0007 31 50 acs880-01 hw.Book page 185 monday, july 1, 2013 4:51 pm.

  • Page 186: Frame R9 (Ip21, Ul Type 1)

    186 dimension drawings frame r9 (ip21, ul type 1) 3a u a 00 0007 31 51 acs880-01 hw.Book page 186 monday, july 1, 2013 4:51 pm.

  • Page 187: Frame R1 (Ip55, Ul Type 12)

    Dimension drawings 187 frame r1 (ip55, ul type 12) 3a u a 00 0009 76 21 acs880-01 hw.Book page 187 monday, july 1, 2013 4:51 pm.

  • Page 188: Frame R2 (Ip55, Ul Type 12)

    188 dimension drawings frame r2 (ip55, ul type 12) 3a u a 00 0009 76 91 acs880-01 hw.Book page 188 monday, july 1, 2013 4:51 pm.

  • Page 189: Frame R3 (Ip55, Ul Type 12)

    Dimension drawings 189 frame r3 (ip55, ul type 12) 3a u a 00 0009 78 47 acs880-01 hw.Book page 189 monday, july 1, 2013 4:51 pm.

  • Page 190: Frame R4 (Ip55, Ul Type 12)

    190 dimension drawings frame r4 (ip55, ul type 12) 13 .51 [] 15 .57 [] 7 .26 [] 7 .26 [] 203[7.99] 54[2.11] 96[3.78] 576[22.69] 29[1.13] 165[6.51] 344[13.53] 160[6.30] suggested mounting holes 98[3.86] 475[18.70] suggested mounting holes 505[19.88] 490[19.291] 7[.28] 22[.85] 22[.85] 8[.32] 18[.72] p...

  • Page 191: Frame R5 (Ip55, Ul Type 12)

    Dimension drawings 191 frame r5 (ip55, ul type 12) gp j 203[7.99] 7 .26 [] 22[.85] 8[.32] 15 .57 [] 7 .26 [] 7[.28] 22[.85] 98[3.86] 160[6.30] suggested mounting holes 581[22.87] suggested mounting holes 612[24.07] 7 .26 [] 596[23.46] without gland box 344[13.53] 54[2.11] 96[3.78] 730[28.73] 29[1.13...

  • Page 192: Frame R6 (Ip55, Ul Type 12)

    192 dimension drawings frame r6 (ip55, ul type 12) 3a u a 00 0009 83 21 acs880-01 hw.Book page 192 monday, july 1, 2013 4:51 pm.

  • Page 193: Frame R7 (Ip55, Ul Type 12)

    Dimension drawings 193 frame r7 (ip55, ul type 12) 3a u a 00 0007 31 49 acs880-01 hw.Book page 193 monday, july 1, 2013 4:51 pm.

  • Page 194: Frame R8 (Ip55, Ul Type 12)

    194 dimension drawings frame r8 (ip55, ul type 12) 3a u a 00 0007 31 50 acs880-01 hw.Book page 194 monday, july 1, 2013 4:51 pm.

  • Page 195: Frame R9 (Ip55, Ul Type 12)

    Dimension drawings 195 frame r9 (ip55, ul type 12) 3a u a 00 0007 31 51 acs880-01 hw.Book page 195 monday, july 1, 2013 4:51 pm.

  • Page 196

    196 dimension drawings acs880-01 hw.Book page 196 monday, july 1, 2013 4:51 pm.

  • Page 197: Safe Torque Off Function

    Safe torque off function 197 13 safe torque off function what this chapter contains this chapter describes the safe torque off function of the drive and gives instructions for its use. Description the safe torque off function can be used, for example, to construct safety or supervision circuits that...

  • Page 198: Wiring

    198 safe torque off function the safe torque off function of the drive complies with • en 61800-5-2:2007 • iec 61508-1, -2:2010 • en 62061:2005 /ac:2010 • en iso 13849-1:2008 /ac:2009 • en iso 13849-2:2008 • en 60204-1:2006 + ac:2010 • iec 61511:2003 • iec 61326-3-1:2008. The function also correspon...

  • Page 199

    Safe torque off function 199 maximum cable lengths: • 30 m (100 ft) between activation switch (k) and drive control unit • 60 m (200 ft) between multiple drives • 60 m (200 ft) between external power supply and first drive. Note that the voltage at the inx terminals of each drive must be at least 17...

  • Page 200

    200 safe torque off function single drive (internal power supply) +24 v out1 sgnd in1 in2 acs880-01 zcu t1/u, t2/v, t3/w udc+ udc- a control logic k acs880-01 hw.Book page 200 monday, july 1, 2013 4:51 pm.

  • Page 201

    Safe torque off function 201 multiple drives (internal power supply) out1 sgnd in1 in2 acs880-01 zcu out1 sgnd in1 in2 acs880-01 zcu k +24 v out1 sgnd in1 in2 acs880-01 zcu acs880-01 hw.Book page 201 monday, july 1, 2013 4:51 pm.

  • Page 202

    202 safe torque off function multiple drives (external power supply) +24 v out1 acs880-01 zcu out1 sgnd in1 in2 acs880-01 zcu out1 sgnd in1 in2 acs880-01 zcu +24 v dc - + k sgnd in1 in2 acs880-01 hw.Book page 202 monday, july 1, 2013 4:51 pm.

  • Page 203: Operation Principle

    Safe torque off function 203 operation principle 1. The safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. Sto inputs on the drive control unit de-energize. 3. The control unit cuts off the control voltage from the drive igbts. 4. The control program gener...

  • Page 204: Acceptance Test Procedure

    204 safe torque off function acceptance test procedure after wiring the safe torque off function, validate its operation as follows. Setting of the control program parameters is not needed. If an fso-xx safety functions module is installed, refer to its documentation. Action warning! Follow the safe...

  • Page 205: Use

    Safe torque off function 205 use 1. Open the activation switch, or activate the safety functionality that is wired to the sto connection. 2. Sto inputs on the drive control unit de-energize, and the drive control unit cuts off the control voltage from the inverter igbts. 3. The control program gener...

  • Page 206: Maintenance

    206 safe torque off function maintenance after the operation of the circuit is verified at start-up, it does not need any maintenance. However, it is a good practice to check the operation of the function when the other maintenance procedures are carried out on the machinery. Include the safe torque...

  • Page 207

    Safe torque off function 207 * according to table e.1 in en/iso 13849-1 • this temperature profile is used in the safety value calculations: • 670 on/off cycles per year with t = 71.66 °c • 1340 on/off cycles per year with t = 61.66 °c • 30 on/off cycles per year with t = 10.0 °c • 32 °c board tempe...

  • Page 208

    208 safe torque off function • sto reaction time (shortest detectable break): 1 ms • sto response time: 2 ms (typical), 5 ms (maximum) • fault detection time: channels in different states for longer than 200 ms • fault reaction time: fault detection time + 10 ms • sto fault indication (parameter 31....

  • Page 209: Certificate

    Safe torque off function 209 certificate acs880-01 hw.Book page 209 monday, july 1, 2013 4:51 pm.

  • Page 210

    210 safe torque off function acs880-01 hw.Book page 210 monday, july 1, 2013 4:51 pm.

  • Page 211: Resistor Braking

    Resistor braking 211 14 resistor braking what this chapter contains this chapter describes how to select, protect and wire brake choppers and resistors. The chapter also contains technical data. Operation principle and hardware description frames r1 to r4 have a built-in brake chopper as standard. F...

  • Page 212

    212 resistor braking note: a custom resistor can be selected within the limits imposed by the internal brake chopper of the drive: • the resistance value of the custom resistor is at least r min . The braking power capacity of the resistor can be calculated from the following equation: warning! Neve...

  • Page 213

    Resistor braking 213 minimizing electromagnetic interference follow these rules in order to minimize electromagnetic interference caused by the rapid current changes in the resistor cables: • shield the braking power line completely, either by using shielded cable or a metallic enclosure. Unshielded...

  • Page 214

    214 resistor braking protecting the system against thermal overload the brake chopper protects itself and the resistor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive. The drive control program includes a resistor and resistor cable therm...

  • Page 215: Mechanical Installation

    Resistor braking 215 a thermal switch (standard in abb resistors) is required for safety reasons. The thermal switch cable must be shielded and may not be longer than the resistor cable. Wire the switch to a digital input on the drive control unit as shown in the figure below. Protecting the resisto...

  • Page 216

    216 resistor braking set the following parameters (acs880 primary control program): • disable the overvoltage control of the drive by parameter 30.30 overvoltage control. • set parameter 31.01 external event 1 source to point to the digital input where the thermal switch of the brake resistor is wir...

  • Page 217: Technical Data

    Resistor braking 217 technical data ratings drive type internal brake chopper example brake resistor(s) p brcont r min type r e r p rcont kw ohm ohm kj kw u n = 208…240 v acs880-01-04a6-2 0.75 180 2×jbr-01* 240 44 0.21 acs880-01-06a6-2 1.1 180 2×jbr-01* 240 44 0.21 acs880-01-07a5-2 1.5 65 jbr-03 80 ...

  • Page 218

    218 resistor braking acs880-01-169a-3 90 3.3 safur125f500 4 3600 9 acs880-01-206a-3 110 3.3 safur125f500 4 3600 9 acs880-01-246a-3 132 2.3 safur200f500 2.7 5400 13.5 acs880-01-293a-3 132 2.3 safur200f500 2.7 5400 13.5 acs880-01-363a-3 160 2.0 2×safur125f500** 2 7200 18 acs880-01-430a-3 160 2.0 2×saf...

  • Page 219

    Resistor braking 219 p brcont the internal brake chopper will withstand this continuous braking power. R min the minimum allowed resistance value of the brake resistor r resistance value for the listed resistor assembly e r short energy pulse that the resistor assembly withstands every 400 seconds p...

  • Page 220

    220 resistor braking acs880-01 hw.Book page 220 monday, july 1, 2013 4:51 pm.

  • Page 221: Common Mode, Du/dt and

    Common mode, du/dt and sine filters 221 15 common mode, du/dt and sine filters what this chapter contains this chapter describes how to select external filters for the drive. Common mode filters when is a common mode filter needed? See section checking the compatibility of the motor and drive , page...

  • Page 222: Du/dt Filter Types

    222 common mode, du/dt and sine filters du/dt filter types description, installation and technical data of the foch filters see foch du/dt filters hardware manual (3afe68577519 [english]). Description, installation and technical data of the noch filters see aoch and noch du/dt filters hardware manua...

  • Page 223

    Further information product and service inquiries address any inquiries about the product to your local abb representative, quoting the type designation and serial number of the unit in question. A listing of abb sales, support and service contacts can be found by navigating to www.Abb.Com/searchcha...

  • Page 224

    Contact us www.Abb.Com/drives www.Abb.Com/drivespartners 3aua0000078093 rev g (en) effective. 2013-07-01 acs880-01 hw.Book page 224 monday, july 1, 2013 4:51 pm.