Sl6200/1200g gasoline powered airless paint sprayer service & operation manual 001-553 jul03 built to perform... Built to last specifi cations: usage: 7,500 gallons per year large new residential projects, medium to large commercial buildings, industrial use for spraying: latex - high solids lacquer...
2 3 introduction 3 flushing 3 how to flush 4 setting up 5 starting up 5 & 6 warnings 6,7,8 & 9 pressure relief procedure 8 spray technique 10 & 11 airless spray gun operation 12 rev-tip ™ selection chart 13 regular maintenance 14 oil and lubrication 14 field troubleshooting 14 & 15 servicing fluid p...
2 3 this gas powered airless sprayer is built tough to take the day after day high volume demands of contractors. The paint pump features a large stainless steel, severe duty, slow-stroking piston, and airlessco's pat ent ed sta tion ary triple-life packing. This product is "built to perform...Built...
4 5 how to flush warning: to reduce the risk of static sparking, which can cause fire or explosion, always hold a metal part of the gun firmly against the metal pail when flushing. This also reduces splashing. Refer to fig.4. 12. Disengage the gun safety latch and squeeze the gun trigger. At the sam...
4 5 setting up 3. Check the engine oil level a. Unscrew the oil fill plug. The dipstick is attached to the plug. B. Without threading the plug into place, check to be sure the oil is up to the top mark on the dipstick. C. If oil is needed, refer to engine manual. 4. Fill the fuel tank warning: fuel ...
6 7 4. Prime the pump a. Allow pump to operate until paint comes from gun. B. Release the trigger and engage the gun safety latch. C. Turn prime valve open to the prime position ensuring the pressure is released from the system. D. Turn pressure control knob to minimum pressure. E. Install spray tip...
6 7 fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury, including the need for amputation. Never point the spray gun at anyone or any part of the body. Never put hand or fingers over the spray tip. Do not use rag or other materials over your fing...
8 9 warnings - continued leave prime valve open until you are ready to spray again. 4. Re-engage gun safety latch pressure relief procedure to avoid possible serious bodily injury, including injection, always follow this procedure whenever the sprayer is shut off, when checking or servicing it, when...
8 9 warnings - continued warning do not use halogenated solvents in this system. The prime valve, 2 gun manifold and most airless guns have aluminum parts and may explode. Cleaning agents, coatings, paints or adhesives may contain halogenated hydrocarbon solvents. Don"t take chances! Consult your ma...
10 11 spray technique keep even distance to surface good spray gun technique is at the core of any spray paint operation. Operator skill and efficiency is as important as good equipment and good paint. Good spray technique is a skill that can be quickly learned by following these simple instructions...
10 11 spray technique - continued wrong it is important to "trigger" the gun after gun movement (arm movement) has started and release trigger (shut gun off) before gun movement ends. Gun movement is always longer than actual paint (spray) stroke. In that manner, even blending and uniform paint coat...
12 13 airless spray gun operation coarse spray low pressure increase the pressure. Excessive fogging high pressure reduce the pressure to satisfactory pattern distribution. (overspray) material too thin use less thinner. Pattern too wide spray angle too large use smaller spray angle tip. Pattern too...
12 13 rev-tip ™ selection chart pattern width thickness of the paint coat per stroke is determined by spray tip "fan width", rate of the spray gun movement, and the distance to the surface being sprayed. Spray tip selection two tips having the same tip size, but different pattern widths will deliver...
14 15 refill the supply container. Check for loose connections on the siphon assembly, tighten, then reprime pump. Tighten just enough to stop leakage. Replace the packings. See page 17. Replace piston rod increase the pressure. See page 5. See troubleshooting pg. 19. Service the pump. See page 15 p...
14 15 increase the pressure, see page 4, step 5. Remove the tip and/or filter and clean them. Replace tip. Clean the filter. Use a larger diameter hose. Service the lower check valve see page 16 service the upper check valve per page 16. Replace the packings. See page 17. See troubleshooting page 19...
16 17 inlet valve (see fig. 9 & 11) 1. Using the rod collar tool (189-211), screw the suction nut (187-018), containing intake seat support (187-017), off of the fluid body (187-313). 2. Remove the inlet seat (187-065), o-ring (106-017), inlet ball (187-020) and ball cage (187-016) with o-ring (106-...
16 17 v-packing replacement kit severe duty- part no. 187-040 contains: leather & plastic packings, ptfe & viton o-rings, balls & plastic dual sided female adaptor & larger male glands. Gland kit - part number 187-064 v-packing replacement instructions (fig. 10 & 11) 1. Remove the fluid pump as per ...
18 19 k. Slide on the v-packing holder (187-047) with o-rings (106-013 & 106-012) in place over upper packings. 13. Lubricate inside of cylinder & outside of packings then slide complete assembly into the fluid body (187-313). Thread packing nut (187-046) into cylinder & tighten (handtight). 14. Ins...
18 19 ball valve - part number 100-119 1 * fig. 12 parts list - fig.12 item no. Part no. Description 1 100-162 handle 2 100-163 screw 3 100-164 ball kit-119 repair kit 2 * 3 * * * * troubleshooting - clutch does not engage step 1: ensure that the pressure control knob (pot) is in the maximum (cw) po...
20 21 replacement of electrical control board 1. Remove electrical cover. 2. Disconnect sensor lead from electrical board. 3. Disconnect two clutch leads on electrical board from leads on clutch. 4. Using a 1/16" allen, loosen set screw in pressure control knob and remove knob. 5. Using a 1/2" nutdr...
20 21 clutch replacement - hi-boy install new clutch as follows: remove clutch as follows: (see figs. 15 & 17) 1. Remove upper and lower clutch covers (fig. 22, item 21,27) 2. Disconnect two clutch leads from electrical board leads. Pull clutch leads through grommet from frame. 3. Disconnect and rem...
22 23 clutch replacement - lo-boy 1. Remove the upper and lower clutch covers (fig. 23, item 27, 11). 2. Remove the splash cover from the clutch brackets and spacer tubes. (fig. 23, item 17) 3. Disconnect the two clutch leads from the electrical control board leads. 4. Remove gearbox cover with mani...
22 23 1 2 3 4 6 5 7 8 9 10 fig. 16 figure 15 parts list clutch assembly hi-boy/lo-boy clutch replacement - lo-boy item no. Part no. Description 1 301-231 cog belt 2 301-264 clutch replacement 3 305-088 screw 4 100-175 shoulder screw 5 100-173 screw flanged (4) 6 100-174 set screw (2) 7 301-534 block...
24 25 fig. 18, engine ass'y item no. Part no. Description 1 301-160 honda 5.5hp engine 2 305-012 adaptor 3 136-091 screw (4) 4 112-029 key 5 100-357 screw (set) 6 100-383 screw (4) 7 301-222a sheave assly. 8 301-229 thrust plate 9 301-230 screw fig. 17 engine 1 2 3 4 5 6 7 8 gearbox 10 9 7 engine as...
24 25 fig. 19 paint system assembly - hi-boy part number 301-452 9 7 part # description 100-028 1/4" plug 100-070 1/4" x 1/4" nipple 100-109 3/8" x 1/4" nipple 100-119 ball valve 100-123 3/8" x 21" hose 100-129 3/8" plug 100-141 3/8"m x 1/4"m elbow 100-161 3/8" cap w/ ring 100-224 1/4" barb 100-226 ...
12 188-177 1/4" return tube 13 169-013 3/8"m x 3/8"m elbow (x2) 14 100-123 3/8"f x 3/8"m x 21" hose (x2) 15 100-141 1/4"m x 3/8"m elbow 16 301-253 manifold 17 100-028 1/4" plug (x2) 18 100-317 1/4" nut (x2) 19 100-345 1/4" bolt (x2) 20 100-109 3/8m x 1/4m nps nipple 21 187-410 sl fluid pump 22 167-0...
Base* spring* o-ring* filter support* base* 3/8" m x 3/8" m elbow 3/8" npt (m) x 3/8" nps (m) hose connector plug 3/8" 3/8" npt (m) x 3/8 nps (m) elbow 3/8" cap with ring filter assy. Plug 1/4 npt 111-202 301-356 106-007 111-204 111-203 111-201 169-013 100-034 100-129 169-013 100-161 111-200 100-028...
28 29 6 5 4 3 2 1 see pg. 23 fig 19 30 46 35 34 33 18 13 14, 14a 14b 11 12 10 10 19 28 25 26 27 24 9 8 32 31 22 41,42, 43,44 45 fig. 22 see pg.22 fig. 17 16 15 20 complete sprayer - hi boy 37 38 29 17 55 21 23 52 53 54 56 51 50 49 48 47 58.
28 29 29 175-021 air filter , engine 30 301-239 frame weldment, gas 31 301-149 spacer 32 163-016 spacer (2) 33 301-165 wheel (2) 34 301-170 axle 35 143-029 set collar (2) 36 301-134 solid neoprene stopper (2) 37 301-326 bottom cover 38 100-390 screw (4) 41 140-029 washer 5/16 (8) 42 136-123 screw, 5...
Power unit assembly - lo-boy 16 see page 30 fig. 25 10 11 12 13 14 31 28 27 25 26 24 23 21 22 19 18 17 20 15 2 3 4 5 6 7 8 see page 16 fig. 11 9 13 1 30 29 item no. Part no. Description 1 301-047 sleeve bearing 2 301-189 shield front 3 189-046a coupling set ass'y 4 301-092 shield - rear 5 301-048 sp...
31 1 301-510 frame weldment 2 188-367 axle 5/8 x 21.81" 3 113-031 spacer 5/8" id x 1" 4 301-165 wheel (2) 13x500-6 5 143-029 set collar (2) 5/8" 6 100-317 centerlock nut (2) 5/16-18 7 163-008a rubber foot (2) 8 188-185 spacer (2) .25x .08wx 9 163-011a washers (4) 1.25 x .31 10 169-050 screw (2) 5/16...
32 xtend-a-pole system tip extensions - complete with patented spray clean rev-guard tip extensions, “g” thread 032-170 6” long 032-171 12” long 032-172 18” long 032-173 24” long swivel extension, “g” thread 032-184 36” long extensions (bare poles) add tip extension or swivel extension to create des...
