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Barco RLM­W12 Service Manual

Manual is about: RLM W12 projector

Summary of RLM­W12

  • Page 1

    1 of 123 projector service manual barco rlm w12 rev.01.

  • Page 2

    2 of 123 dlp digital projector rev.00 revision description date rev.00 preliminary 12/06/2011 rev.01 modify the chapter 8 – barco spare parts number 06/21/2012.

  • Page 3

    3 of 123 contents 1,compliance of safe repair .......................................................................... 5 1-1. Cautions during disassembling and assembling ................................................ 6 1-2. Lamp .....................................................................

  • Page 4

    4 of 123 5-2 firmware downloads procedure for sxw2 boa rd …………..………….….…...78 5-3 firmware downloads procedure for rj-45 board ……………………………...84 5-4 firmware download procedure for ballast. ……………………..……………………86 6. Adjusting …………….. …………………………….…………..………..….……… .89 6-1 fip convergence (cg) adjusting …...

  • Page 5: Barco Rlm W12 Projector

    5 of 123 barco rlm w12 projector please note the information contained herein is based on the experience and knowledge relating to the subject matter gained by barco prior to publication. No patent license is granted by this information. Barco reserves the right to change this information without no...

  • Page 6

    6 of 123 1. Compliance of safe repair be sure to read this service manual before providing services. In the projector, full consideration is taken to ensure the safety for fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this service manual s...

  • Page 7

    7 of 123 2. Specifications this section provides technical information about the projector's performance. 2-1 optical specifications *item description projection system it is designed with dmd lvds 0.96" 1920*1200 dc3 dlp tm 3-chips channel high-definition images projector. Resolution wuxga 1200p (1...

  • Page 8

    8 of 123 projection lens r9862000-tld+ (0.73:1) r9840775-tld+ (1.2:1) r9862010-tld+ (1.5 - 2.0:1) r9862020-tld+ (2.0 – 2.8:1) r9862030-tld+ (2.8 – 4.5:1) r9862040-tld+ (4.5 – 7.5 :1) r9829997-tld+ (7.5 – 11.2:1) r9862005-tld+ ultra (1.25 – 1.6).

  • Page 9

    9 of 123 2-2 electrical specifications item description inputs / outputs ● hdmi input ● sdi input ● sdi output ●d-sub 15 input (rgbhv) ●video input (composite video) ●s-video input ●5-bnc input (rgbhv) ●3-rca input (ypbpr) ●rs-232 input (support rs-232 standard, firmware download, switch on & off, r...

  • Page 10

    10 of 123 2-3 mechanical specifications item description dimensions 19.7" (w) x 10.6" (h) x 24.8" (d) 500 mm (w) x 270 mm (h) x 631 mm (d) weight 72 lbs/32 kg.

  • Page 11

    11 of 123 2-4 block diagram w12 wuxga 3d all boards' function block diagram.

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    12 of 123.

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    13 of 123 2-5 fan location fan. No connector type function normal eco fan0 fans e bd(cn635) 3pin afb0612hc-f00 rdmd cooling 3500 rpm 2900 rpm fan1 fans e bd(cn635) 4pin afb1212h-sm09 exhaust 1500 rpm 1200 rpm fan2 fans e bd(cn635) 5pin afb1212h-sm09 exhaust 1600 rpm 1300 rpm fan3 fans e bd(cn635) 6p...

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    14 of 123.

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    15 of 123 3. Troubleshooting 3-1. Rs-232 protocol command the rs-232 commands use only ascii characters which can be entered using a typical terminal emulator like windows hyperterminal with the following setting: bits per second: 115200 data bits: 8 parity: none stop bits: 1 flow control: none note...

  • Page 16

    16 of 123 motor operation command: for motor control like lens shift, focus and zoom, the parameters + and - are defined as follows. Command item command system action focus + - + => focus near, - => focus far zoomio + - + => zoom out - => zoom in vert.Offset + - + => up - => down horiz.Offset + - +...

  • Page 17

    17 of 123 barco rlm w12 operation commands command item operation commands values notes 1-1 input.Sel = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = composite video 6 = s-video 7 = rgb-s 8 = sdi/hdsdi/3g 9 = stereo dvi note1; note3 1-2 input.Lock = ? 0 = auto 1 = 48 hz 2 = 50 hz...

  • Page 18

    18 of 123 barco rlm w12 operation commands command item operation commands values notes 2-6 nr = ? + - 0 - 200 note2 2-7 color.Temp = ? 0 = 3200k 1 = 5400k 2 = 6500k 3 = 9300k 4 = native note2; note8 2-8 red.Offset = ? + - 0-200 note2 2-9 green.Offset = ? + - 0-200 note2 2-10 blue.Offset = ? + - 0-2...

  • Page 19

    19 of 123 barco rlm w12 operation commands command item operation commands values notes 3-2 pip.Sel = ? 1 = hdmi 1 2 = hdmi 2 3 = rgb d-15 4 = yuv 1 5 = rgbhv/yuv2 6 = composite video 7 = s-video 8 = rgb-s 9 = sdi/hdsdi/3g note1; note9; please refer to appendix 1 for the valid main/pip source select...

  • Page 20

    20 of 123 barco rlm w12 operation commands command item operation commands values notes 5-4 focus + - + = focus near - = focus far motor command; note1 5-5 vert.Offset + - + = up - = down motor command; note1 5-6 horiz.Offset + - + = right - = left motor command; note1 5-7 dyna.Cont = ? 0 = off 1 = ...

  • Page 21

    21 of 123 barco rlm w12 operation commands command item operation commands values notes 5-14 warp.Pinbrl = ? + - -100 ~ +100 note1 5-16 warp.Tlc.X warp.Tlc.Y = ? + - ‘x: -192 ~ +192 ‘y: -120 ~ +120 note1 5-17 warp.Trc.X warp.Trc.Y = ? + - ‘x: -192 ~ +192 ‘y: -120 ~ +120 note1 5-18 warp.Blc.X warp.Bl...

  • Page 22

    22 of 123 barco rlm w12 operation commands command item operation commands values notes 5-30 scen.Green = ? + - 0 ~ 32 note1 5-31 scen.Blue = ? + - 0 ~ 32 note1 5-32 scen.All = ? + - 0 ~ 32 note1;note18 5-33 scen.Reset (execute) note1 5-34 scen.Adl = ? 0 = off 1 = on note1 6-1 ir.Addr = ? 0 = remote...

  • Page 23

    23 of 123 barco rlm w12 operation commands command item operation commands values notes 6-11 btn.1 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = composite video 6 = s-video 7 = rgb-s 8 = sdi/hdsdi/3g 9 = stereo dvi 6-12 btn.2 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 =...

  • Page 24

    24 of 123 barco rlm w12 operation commands command item operation commands values notes 6-14 btn.4 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = composite video 6 = s-video 7 = rgb-s 8 = sdi/hdsdi/3g 9 = stereo dvi 6-15 btn.5 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 =...

  • Page 25

    25 of 123 barco rlm w12 operation commands command item operation commands values notes 6-17 trig.2 = ? 0 = 5:4 1 = 4:3 2 = 16:10 3 = 16:9 4 = 1.88 5 = 2.35 6 = letterbox 7 = native 8 = unscaled 9 = auto note1 6-18 auto.Src = ? 0 = off 1 = on note1 6-19 lang = ? 0 = english 1 = french 2 = spanish 3 ...

  • Page 26

    26 of 123 barco rlm w12 operation commands command item operation commands values notes 7-5 pip.Src ? 0 = off 1 = hdmi 1 2 = hdmi 2 3 = rgb d-15 4 = yuv 1 5 = rgbhv/yuv2 6 = composite video 7 = s-video 8 = rgb-s 9 = sdi/hdsdi/3g note1 7-6 pixel.Clock ? In mhz ; note2 7-7 signal ? Note2 7-8 h.Refresh...

  • Page 27

    27 of 123 barco rlm w12 operation commands command item operation commands values notes 8-11 cs_cust_mx = ? 000 ~ 999 p7 command; note1 8-12 cs_cust_my = ? 000 ~ 999 p7 command; note1 8-13 cs_cust_yx = ? 000 ~ 999 p7 command; note1 8-14 cs_cust_yy = ? 000 ~ 999 p7 command; note1 0.1 picture.Mute = ?...

  • Page 28

    28 of 123 barco rlm w12 operation commands command item operation commands values notes 0.6 errcode ? 0=errmsgovertempinlet: 1=errmsgovertempdmd: 2=errmsgovertemplamp1: 3=errmsgovertemplamp2: 4=errmsgovertempballast1: 5=errmsgovertempballast2: 6=errmsgfaniniterror: 7=errmsgfan0rotateerror: 8=errmsgf...

  • Page 29

    29 of 123 barco rlm w12 operation commands command item operation commands values notes 0.9 darktm.Sel = ? 0 = 650 us 1 = 1300 us 2 = 1950 us note 19 0.10 3dsync.Inv = ? 0 = off 1 = on note 19 0.11 3dsync.Dly = ? + - -32768 ~ 32767 note 19 in microseconc remark: an input command will get back with “...

  • Page 30

    30 of 123 3-2. Troubleshooting & error code error code definition in rs232 debug mode, the main formatter board & slave mcu will response with error code in case of system error like lamp fail, or thermal situation failure, etc. They are defined as below table. Table1: error code definition error co...

  • Page 31

    31 of 123 table3: error code definition (continued) error code definition error code definition 44 errmsgfan16rotateerror 45 errmsgfan17rotateerro 46 errmsgfan18rotateerror 47 errmsgfan19rotateerror 48 errmsgfan20rotateerror 49 errmsgfan21rotateerror 50 errmsgfan22rotateerror 51 errmsgfan23rotateerr...

  • Page 32

    32 of 123 and replace fan 5. 13 errmsgfan6rotateerror – fan6 gets error during projector working. Check and replace fan 6. 14 errmsgfan7rotateerror – fan7 gets error during projector working. Check and replace fan 7. 15 errmsgdmdinitfail – check and replace dmd board and dmd chip. 16 errmsglampinitf...

  • Page 33

    33 of 123 43 errmsgfan15rotateerror –– reserved & none for this model. 44 errmsgfan16rotateerror –– reserved & none for this model. 45 errmsgfan17rotateerror –– reserved & none for this model. 46 errmsgfan18rotateerror –– reserved & none for this model. 47 errmsgfan19rotateerror –– reserved & none f...

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    34 of 123.

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    35 of 123.

  • Page 36

    36 of 123 4. Key part replacement & wire dressing 4-1 top cover loosen 3 screws on the front of top cover. Loosen 3 screws on the back of top cover. Loosen 4 screws on the right of top cover. Loosen 4 screws on the left of top cover. Open the top cover. Take out the top cover..

  • Page 37

    37 of 123 4-2 w2 board loosen 3 screws and unplug 4 connectors on the w2 board. Loosen 1 screw under the top of w2 board. Loosen 2 screws under the bottom of w2 module. Take out the w2 module..

  • Page 38

    38 of 123 take out the cover and loosen 5 screws on the w2 board. Take out the w2 board. 4-3 main formatter board unplug 1 connector on the main formatter board . Unplug other 8 connectors on the main formatter board . Loosen 3 screws on the left side of main formatter board . Loosen 3 screws on the...

  • Page 39

    39 of 123 loosen 3 screws on the top right side of main formatter board . Take out the main formatter board. 4-4 fan e board & slave board & rj-45 board loosen 2 screws and unplug 5 connectors on the fan e board. Take out the fan e board..

  • Page 40

    40 of 123 loosen 6 screws on the i/o terminal of the slave board on the left cover. Unplug 10 connectors on the top right of slave board. Unplug 5 connectors on the top left of slave board. Unplug 5 connectors on the top left of slave board. Unplug 4 connectors on the bottom left of slave board. Loo...

  • Page 41

    41 of 123 take out the slave board. Loosen 1 screw and unplug 1 connector on the rj-45 board, and then take out it. Loosen 1 screw on the rj-45 terminal of left cover. Take out the rj-45 board. 4-5 video board & dual link dvi (3d) board.

  • Page 42

    42 of 123 loosen 1 screw under the right of the brace of video board. Loosen 1 screw under the left of the brace of video board. Take out the brace. Loosen 2 screws on the dvi terminal of left cover. Unplug 1 connector on the dual link dvi (3d) board. Take out the dual link dvi (3d) board. Loosen 9 ...

  • Page 43

    43 of 123 loosen 3 screws on the right side of the video board. Loosen 2 screws on the left side of the video board. Remove the video board from projector. Take out the video board. 4-6 fan c board & bracket plate.

  • Page 44

    44 of 123 unplug the 5 connectors and loosen 2 screws on the fan c board. Take out the fan c board. Loosen 6 screws on the fip signal cable in the bracket. Take out the 2 group cables from concave space in the bracket. Take out the 2 group cables from fasten tie and 1 group cables concave space in t...

  • Page 45

    45 of 123 unplug the 5 connectors, and loosen 2 screws on the fan b board. Take out the fan b board. Loosen 2 screws on the ventilation slot of rear cover. Then, open the cover. Take out the filter. Loosen 2 screws on the ventilation slot of front cover. Then, open the cover. Take out the filter..

  • Page 46

    46 of 123 loosen 4 screws on the fan 2 & fan 3 module of back cover. Take out the fan 3 module. And, loosen 4 screws on it and open the cover, then loosen 4 plastic pin. Open fan 3 module. Loosen 2 screws on the fan 3, and then take off fan 3. Loosen 3 screws on lamp 2 module. Take out the lamp 2 mo...

  • Page 47

    47 of 123 take out the fan 2 module. And, loosen 4 screws on it and open the cover, then loosen 4 plastic pin. Open fan 2 module. Loosen 2 screws on the fan 2, and then take off fan 2. Loosen 3 screws on lamp 1 module. Take out the lamp 1 module. Take off the lamp1 & lamp 2 module ..

  • Page 48

    48 of 123 4-8 back cover & keypad & rear ir board loosen 4 screws on the right and bottom side of cover. Loosen 8 screws on the left side of cover and two fan modules. Take off the back cover. Loosen 4 screws and unplug 1 connector on the rear cover..

  • Page 49

    49 of 123 loosen 1 screw and unplug 1 connector on the rear cover. Take off the keypad & rear ir board. 4-9 fan 20 & fan 21 & fan 22 & fan 23 loosen 3 screws on the fan 20. Loosen 2 screws on the fan 20. Then, take off fan 20. Loosen 2 screws on the fan 21. Loosen 2 screws on the fan 21. Then, take ...

  • Page 50

    50 of 123 loosen 3 screws on the fan 22. Loosen 2 screws on the fan 22. Then, take off fan 22. Loosen 2 screws on the fan 23. Loosen 2 screws on the fan 23. Then, take off fan 23..

  • Page 51

    51 of 123 4-10 left cover & fan 1 loosen 5 screws on the bottom side of left cover. Loosen 7 screws on the left side of left cover. Take off the left cover. Loosen 4 screws on the fan 1 module of left cover. Loosen 4 plastic pin on the fan 1 module of left cover. Unplug the cable from bracket and ta...

  • Page 52

    52 of 123 4-11 ballast & dc-dc board & ac filter board & power board & fan 8 & fan 9 loosen 4 screws on the ballast module cover and then take off it. Unplug 3 connectors and loosen 4 screws on ballast. Then, take off it. Unplug 3 connectors and loosen 4 screws on ballast. Then, take off it. Take ou...

  • Page 53

    53 of 123 loosen 2 screws on the top of power module loosen 1 screw on the left bottom of power module. Loosen another 1 screw on the right bottom of power module raise the power module. Take off the power module. Open the power module..

  • Page 54

    54 of 123 unplug 1 connector from ac filter board. Unplug 2 connectors and loosen 4 screws on the ac filter board. Take off the ac filter board. Loosen 4 screws on the dc-dc board. Take off the dc-dc board. Loosen 2 screws on the inside bracket from power module..

  • Page 55

    55 of 123 take off the bracket. Loosen 2 screws on the top left side of power board. Loosen 3 screws on the bottom left side of power board. Loosen 3 screws on the left side of power board. Unplug 1 connector on power board and cable from concave of power module. Unplug 1 connector on power board an...

  • Page 56

    56 of 123 unplug 1 connector on power board and cable from fasten tie of power module. Take off the power board. Loosen 4 plastic pin on the fan 8 of power module. Take off the fan 8. Loosen 4 plastic pin on the fan 9 of power module. Take off the fan 9..

  • Page 57

    57 of 123 4-12 front cover & front ir board loosen 1 screw on right bottom side of front cover. Loosen 4 screws on the right side of right cover. Take off the front cover. Front cover unplug 1 connector and loosen 1 screw on front ir board. Take off the front ir board..

  • Page 58

    58 of 123 4-13 right cover & fan 0 loosen 6 screws on the right bottom and middle side of right cover. Loosen 4 screws on the left bottom side of right cover. Take off the right cover. Right cover loosen 2 screws on the bracket of fan 0. Loosen 4 plastic pin on the bracket of fan 0, then take off th...

  • Page 59

    59 of 123 loosen 4 screws on the cover of fan 4. Take off the fan 4 cover. Loosen 3 screws on the fan 4. Take off the fan 4. Loosen 3 screws on the fan 5. Take off the fan 5..

  • Page 60

    60 of 123 4-14 motor driver board & lens mount loosen 4 screws and unplug 10 connectors on the motor driver board. Take off the motor driver board. Loosen 2 screws on the left side of lens mount. Loosen other 2 screws on the right side of lens mount. Take off the lens mount lens mount.

  • Page 61

    61 of 123 4-15 prism flow channel & light shutter & fip loosen 1 screw on the prism flow channel. Take off the prism flow channel. Loosen 2 screws on the light shutter. Take off the light shutter. Light shutter. Use t-type tool to screw up the fip tightly..

  • Page 62

    62 of 123 loosen first screw on the bottom side of fip. Loosen second screw on the bottom side of fip. Loosen third screw on the bottom side of fip. Take off the fip. Fip.

  • Page 63

    63 of 123 4-16 illumination & fan 6 & fan 7 & fan 10 & fan 11 loosen first screw on the bottom side of fan 11 bracket. Loosen second screw on the bottom side of fan 11 bracket. Take off the fan 11 module. Loosen 2 plastic pins on the fan 11 bracket. And, take off the fan11. Loosen 1 screw on the lef...

  • Page 64

    64 of 123 take off the illumination. Illumination loosen 2 screws on the bottom side of the fan 7 bracket. Take off the fan 7 module. Loosen 2 plastic pins on the fan 7 bracket. And, take off the fan 7. Loosen 2 screws on the bottom side of the fan 6 & fan 10 bracket..

  • Page 65

    65 of 123 take off the fan 6 & fan 10 module. Unplug the cable from fan 6 location of yellow concave. Loosen eight plastic pins on the fan 6 & fan 10 bracket. Fan 6 & fan 10 from bracket. Fan 6 & fan 10

  • Page 66

    66 of 123 4-17 all module layout.

  • Page 67

    67 of 123 5. Program setting and software download 5-1. Firmware downloads procedure for main formatter board: 5-1-1. Connect the ac power of the projector and have the projector in standby mode. 5-1-2. Connect the rs-232 cable between the projector and the pc. 5-1-3. Open the firmware upgrade tool ...

  • Page 68

    68 of 123 5-1-5. Click the “projector communication test” button for testing the communication with the projector. If everything is ok, the following status bar will be shown. 5-1-6. Click the “open file” button to activate the file selection dialog box and select barcow12.Txt (or barcow112.Txt) fil...

  • Page 69

    69 of 123 5-1-7. Click “upgrade sw” to start the firmware upgrades process. Prior to the firmware upgrade process, you will be prompted with a warning dialog box for confirmation and click “yes” to proceed the firmware upgrade process. 5-1-8. The firmware upgrade process indicator of micro-control b...

  • Page 70

    70 of 123 5-1-9. After finishing the firmware upgrade of the micro-control board (1 st part), the firmware upgrade process of the video board (2 nd part) will be shown as follows. 5-1-10. Depending on the file size of the firmware, it may take about 12 ~ 25 minutes before the firmware upgrading can ...

  • Page 71

    71 of 123 5-2. Firmware downloads procedure for sxw2 board: 5-2-1. Connect the ac power of the projector and have the projector in standby mode. 5-2-2. Connect the rs-232 cable between the projector and the pc. 5-2-3. Open a terminal program (e.G. Tera term) with the following setting, baud rate 115...

  • Page 72

    72 of 123 5-2-5. Close and exit the terminal program. 5-2-6. Activate the sxw2 firmware updater program for the firmware upgrade of sxw2 chip. And select “uart” in the “targets on” 5-2-7. Click “search” button, the available com port (likes com:1) will be listed after searching and shown as follows ...

  • Page 73

    73 of 123 5-2-9. After selecting the firmware file, press the “update firmware” to start the firmware upgrade process. 5-2-10. The firmware upgrade status will be shown on the status bar of the firmware updater to indicate the progress of this firmware download. 5-2-11. After finishing the firmware ...

  • Page 74

    74 of 123 5-3. Firmware downloads procedure for rj-45 board: 5-3-1. Connect the ac power of the projector and have the projector in standby mode. 5-3-2. Connect the rj-45 cable between the projector and the pc. And make sure that the two leds of the rj-45 module are lit after connecting the rj-45 ca...

  • Page 75

    75 of 123 5-3-6. Key in the ip address and followed by “/firmwareupdate.Htm” on the url box as below to activate the firmware update procedure http://192.168.0.100/firmwareupdate.Htm and click the “update” button to start the firmware upgrade process..

  • Page 76

    76 of 123 5-3-7. The following message will be shown on the display, click “continue” button to proceed 5-3-8. Press the “browse” button and locate the firmware (binary code) to be upgraded. Then press the “upgrade” button to proceed the download process. Browse.

  • Page 77

    77 of 123 5-3-9. Wait until the firmware upgrade process finished. 5-3-10. The following message will be shown after the firmware upgrade procedure. Just press the “re login” button to finish the whole firmware upgrade process of rj-45 module. Browse.

  • Page 78

    78 of 123 rj-45 test procedures key in your projector ip to web browser information.

  • Page 79

    79 of 123 5-4. Firmware download procedure for ballast ballast firmware upgrade procedure: 1. Before proceeding the following ballast firmware upgrade procedure, please download and install osram unishape tool. 2. Connect the ac power of the projector and have the projector in standby mode. 3. Conne...

  • Page 80

    80 of 123 8. Press “browse” button and then locate and select the new ballast firmware to be flashed. 9. Press “flash” button to start the ballast firmware update. 10. Wait until the firmware update process finished as follows,.

  • Page 81

    81 of 123 11. Switch off the ac power of the projector. 12. Repeat the above steps #2 ~ #11 for the firmware upgrade of the other ballast and in step #6, please input the command “op dlba2” to specify ballast2 as the target ballast to be updated. The other steps are the same..

  • Page 82

    82 of 123 after finishing downloading all software in projector, please go to osd to check your revision confirmation or go to rs-232 to command for confirmation. (a). Osd (b). Rs-232 please key in “op sw.Ver ?” and, you can get all software revision. Or, please key in “op soft.Version ?” and, you c...

  • Page 83

    83 of 123 6. Adjustment 6-1. Fip convergence (cg) adjusting before cg adjust, please loose 1 pcs m3 screw. Then, please loose 2 m3 screw to remove the fan module..

  • Page 84

    84 of 123 to take the b dmd channel as the base to adjust g dmd channel for example: step1. Prepare 3 kinds of hexagonal wrenches step2. Use hexagonal wrenches to loosen 4 fixed screws. Step3. Use hexagonal wrenches to adjust first adjusting screw..

  • Page 85

    85 of 123 step4. Use hexagonal wrenches to adjust second adjusting screw. Movement from top left to bottom right.

  • Page 86

    86 of 123 step5. Use hexagonal wrenches to adjust third adjusting screw. Movement from bottom left to top right.

  • Page 87

    87 of 123 step6. After cg already finished adjusting, please screw up 4 fixed screws slowly backward and forward. Movement from bottom left to top right.

  • Page 88

    88 of 123 note: if you feel the adjusting screw is too tight or too loosing when you adjust, please try to adjust spring screw..

  • Page 89

    89 of 123 6-2. Folding mirror adjusting 1. Use 7 mm hex-sleeve screwdriver to adjust. 2. Check the full-white image where color band is, and slight adjust fixed-nut to remove it. 3. When finish adjusted, add tb1401b glue on the nuts to fix it. A c b (1) to adjust nut a to move the image vertically (...

  • Page 90

    90 of 123 7. Maintenance 7-1 cleaning the projector 7-1-1 cleaning the cabinet refer to the following guide to clean the projector cabinet. A. Wipe off dust with a clean dampened cloth. B. Moisten the cloth with warm water and mild detergent and wipe the cabinet. C. Rinse all detergent from the clot...

  • Page 91

    91 of 123 7-1-4 cleaning the optical parts.

  • Page 92

    92 of 123 carry out cleaning of the main unit and interior when replacing the lamp or making inspections. The glass cleaner used with the following parts is as follows. A) cleaning the projection lens: *when dust and fingerprints, etc. Are on the lens surface, use the designated glass cleaner to rem...

  • Page 93

    93 of 123 7-2 replacing consumable parts during the course of normal usage, consumable parts become worn out resulting in reduced performance. The following guides detail how to replace the various consumable parts within the projector quickly and safely. Before replacing any of the parts, please ta...

  • Page 94

    94 of 123 7-3 replacing the lamp.

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    95 of 123.

  • Page 96

    96 of 123 7-4 replacing the filter.

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    97 of 123.

  • Page 98

    98 of 123 8. Spart parts list & spare parts photo spare part list for rlm w12 item type description barco p/n photo cover 1 cover bme k rlm w12 top cover r5001041k 2 cover bme k rlm w12 front cover r5001039k 3 cover bme k rlm w12 rear cover r5001040k.

  • Page 99

    99 of 123 4 cover bme k rlm w12 side cover r r5001038k 5 cover bme k rlm w12 side cover l r5001037k 6 cover cover al base filter 1 filter bme k rlm w12 hd fltr spare r9801105 foot.

  • Page 100

    100 of 123 1 foot foot bottom pc+abs 94hb gray 2 foot adj foot r pc+abs 94v0 gray 3 foot adj foot l pc+abs 94v0 gray fan 1 fan 7 & fan 11 bme k rlm w12 fan 7/11-r/b dmd r5001055k 2 fan 6 & fan10 bme k rlm w12 fan 6/10-g/b dmd r5001068k.

  • Page 101

    101 of 123 3 fan20 bme k rlm w12 fan 20 - lamp r5001064k 4 fan22 bme k rlm w12 fan 22 - lamp r5001065k 5 fan21 bme k rlm w12 fan 21 - lamp r5001066k 6 fan23 bme k rlm w12 fan 23 - lamp r5001067k 7 fan 8 bme k rlm w12 fan 8 - pwr/ball r5001042k.

  • Page 102

    102 of 123 8 fan 2 & fan 3 bme k rlm w12 fan 2/3 - exh r5001049k 9 fan 1 & fan 9 bme k rlm w12 fan 1/9-exh/pwr r5001050k 10 fan 4 bme k rlm w12 fan 4 - prism r5001051k 11 fan 5 bme k rlm w12 fan 5-engine in r5001052k 12 fan 0 bme k rlm w12 fan 0 - r dmd r5001056k.

  • Page 103

    103 of 123 13 fan –r1 bme k rlm w12 fan-r1 - fpga r5001057k pcba 1 board bme k rlm w horz sensor bd r5001080k 2 board bme k rlm w vert sensor bd r5001081k 3 board bme k rlm w12 main fmt bd r5001105k 4 board pwb assy g formatter bd.

  • Page 104

    104 of 123 5 board pwb assy r formatter bd 6 board pwb assy b formatter bd 7 board bme k rlm w12 ttl lvl motor bd r5001101k 8 board bme k rlm w fan driver b r5001082k 9 board bme k rlm w fan driver c r5001084k.

  • Page 105

    105 of 123 10 board bme k rlm w12 main power bd r5001103k 11 board bme k rlm w12 dc-dc bd r5001098k 12 board bme k rlm w keypad board r5001089k 13 board bme k rlm w ir bd r5001087k.

  • Page 106

    106 of 123 14 board bme k rlm w12 fan driver e r5001094k 15 board bme k rlm w12 slave uc r5001102k 16 board bme k rlm w12 rj-45 board r5001106k 17 board bme k rlm w12 dual link dvi bd r5001107k.

  • Page 107

    107 of 123 18 board bme k rlm w12 ac filter bd r5001099k 19 board bme k rlm w12 slide switch r5001100k 20 board bme k rlm w12 w2_tdms board r5001108k 21 board bme k rlm w12 video board r5001104k.

  • Page 108

    108 of 123 22 board bme k rlm w12 lamp driver 400w r5001031k optic module 1 optic engine bme k rlm w12 engine assy r5001078k 2 fip fip assy wuxga.

  • Page 109

    109 of 123 3 lens holder bme k rlm w12 lens holder r5001079k 4 illumination illumination assy 5 light shutter bme k rlm w12 shutter assy r5001077k 6 lamp module bme p rlm w12 lmp 400w r9801087.

  • Page 110

    110 of 123 accessories 1 package end block epe 695*191*138 wht (top front) 2 end block epe 694*256*138 wht (top back) 3 end block epe 694*191*120 wht (bottom front).

  • Page 111

    111 of 123 4 end block epe 694*256*120 wht (bottom back) 5 sheet epe 2400*1000*1 wht 6 bag pe 1300*750 clr 7 carton crgd paper 877*705*429.

  • Page 112

    112 of 123 8 power cord ac power cord 3p 3*2.08mm^2 l2500 blk (usa) 9 ac power cord 3p 3g*1.5mm^2 l2500 blk (china) 10 ac power cord 2p 3g*1.5mm^2 l2500 blk (eur).

  • Page 113

    113 of 123 9. Product packaging 9-1. Full set unit packaging.

  • Page 114

    114 of 123 9-2. Model accessory part.

  • Page 115

    115 of 123.

  • Page 116

    116 of 123 9-3. Carton.

  • Page 117

    117 of 123 9-4. Serial no. & label explanation.

  • Page 118

    118 of 123 9-5. Air shipping packaging.

  • Page 119

    119 of 123.

  • Page 120

    120 of 123 9-6. Sea shipping packaging.

  • Page 121

    121 of 123 appendix. Timing table a . Signal requirement all signal must be available with chroma signal a full white pattern, chroma pattern #41 signal b full black pattern,chroma pattern #11 signal c color bars: eight 100 pixel wide bars. Signal d crosshatch, chroma pattern #1. B . Timing of input...

  • Page 122

    122 of 123 composite sync: low=0~0.65vpp high=2.8~5.5vpp negative. 1k ohm. Signal b. Dvi-d (t.M.D.S) input : t.M.D.S high level, 1k ohm positive. Signal c. Composite video : 1vpp 75 ohm positive. Signal d. S-video (ntsc) : y = 1vpp, 75 ohm, positve. Sync = 0.3vpp, negative c = 0.286vpp 75 ohm. Posit...

  • Page 123

    123 of 123 a : h-total time o : v-total time b : h-sync pulse width p : p: v-sync pulse width c : h-back porch q : v-back porch d : h-display time r : v-display time e : h-front porch s : v-front porch c . Timing table signal type resolution frame rate v id eo s -v id eo s c a r t y -pr -pb b n c - ...

  • Page 124

    124 of 123 1920x1080 47.95 x x x 1680x1050 59.94 x x x 1920x1200rb 60 x x x 1920x1200 50 x x x 1400x1050 60 x x x apple mac 640x480 66.59 x x x 832x624 74.54 x x x ntsc ntsc (m, 4.43) 59.94 x x pal pal (b,g,h,i) 50 x x pal (n) 50 x x pal (m) 59.94 x x secam secam (m) 50 x x sdtv rgbs 50 x 1440x480i ...

  • Page 125

    125 of 123 sdi timing table: timing sdi link mode signal standards color encode sampling structure bit depth ntsc sd smpte 259m-c 270mbps sd ycbcr 4:2:2 10 pal sd smpte 259m-c 270mbps sd ycbcr 4:2:2 10 1035i60 hd smpte 292m 1.5gbps hd ycbcr 4:2:2 10 1080i59 hd smpte 292m 1.5gbps hd ycbcr 4:2:2 10 10...

  • Page 126

    126 of 123 1080p59 3g level a smpte 424m 3gbps ycbcr 4:2:2 10 1080p60 3g level a smpte 424m 3gbps ycbcr 4:2:2 10 1080p50 3g level b smpte 424m 3gbps ycbcr 4:2:2 10 1080p59 3g level b smpte 424m 3gbps ycbcr 4:2:2 10 1080p60 3g level b smpte 424m 3gbps ycbcr 4:2:2 10 high definition tv (hdtv) support ...

  • Page 127

    127 of 123 1024*768-60 48.36 60 65 1344 1024 136 160 806 768 6 29 1024-768-85 68.88 85.03 94.5 1376 1024 96 208 808 768 3 36 1280*720-47.95 35.531 47.95 57.987 1632 1280 128 176 741 720 3 17 1280*768-60 47.776 59.870 79.5 1664 1280 128 192 798 768 7 20 1280*800-60 49.702 59.810 83.500 1680 1280 128 ...

  • Page 128

    128 of 123 720p 37.5 50 74.25 1980 1280 40 220 750 720 5 20 720p 44.96 59.94 74.176 1650 1280 40 220 750 720 5 20 720p 45 60 74.25 1650 1280 40 220 750 720 5 20 1080p 26.97 23.98 74.175 2750 1920 44 148 1125 1080 5 36 1080p 27 24 74.25 2750 1920 44 148 1125 1080 5 36 1080p 28.13 25 74.25 2640 1920 4...