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Calorex PPT12 Technical Manual
Technical Manual
PPT8/12/16/22LX/LY SLIMLINE
Page 32
SD638160 ISSUE 22d
®
Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK
TECHNICAL MANUAL
FOR
PPT8/12/16/22LX/LY SLIMLINE
(SD638160 Iss.22d 08/05/13)
Health and Safety Warning:
As the heatpump includes electrical and rotational components it is required that only trained and
competent persons should remove panels giving internal access to the unit.
Summary of PPT12
Page 1
Technical manual ppt8/12/16/22lx/ly slimline page 32 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual for ppt8/12/16/22lx/ly slimline (sd638160 iss.22d 08/05/13) health and safety warning: as the heatpump includes electrical and rotational compo...
Page 3: Technical Manual
Page 33 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® thank you for choosing calorex! Your calorex heat pump has been specially designed for pool heating using high quality components that are carefully chosen to p...
Page 4: Technical Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline r page i scale 1:1 size = 240mm high x 190mm wide. Dotted border not to be visible material - self adhesive pvc suitable for outdoor use (uv stabilised) finish- black on white background. D...
Page 5: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 34 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk contents quick start guide ......................................................................................................I 1.0 introduction ...............
Page 7: Technical Manual
Page 4 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® the calorex ‘propac’ range of air to water heat pumps is designed for swimming pool heating and consists of 4 models. Heat pumps in this manual are designed to h...
Page 8: Technical Manual
Page 5 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 1.1 function the calorex swimming pool heat pump provides thermodynamic heating by means of a vapour compression cycle, (similar to that employed in a convention...
Page 9: Technical Manual
Page 6 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® a) ensure heat pump on site is as ordered, i.E. Model, electrical supply and factory fitted options. B) inspect unit for damage, in particular inspect the evapor...
Page 10: Technical Manual
Page 7 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 2.3 air flow suitable opening suitable opening > 50 cm plant room wall wall possible positions of a calorex heat pump swimming pool/spa calorex c a lor e x calor...
Page 11: Technical Manual
Page 8 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® a) calorex heat pumps have water inlet/outlet connections as follows: all models have fittings which enable the heat pump to be connected to either 1 ½” or 50mm ...
Page 12: Technical Manual
Page 9 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i) when the pipework installation is complete the pool pump should be switched on and the system tested for leaks. Also check the filter gauge to see that there ...
Page 13: Technical Manual
Page 10 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® key isolation valv e breakab le coupling non return valve three way valve non return val v e chemical dosing sanitise r or device, i f fitted aux heater if fitt...
Page 14: Technical Manual
Page 11 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 3.2 determining water flow the heat pump is fitted with a water flow switch which inhibits the operation of the heat pump when the water flow is less than the f...
Page 15: Technical Manual
Page 12 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 4.0 electrolytic corrosion in swimming pools electrolytic corrosion will occur when dissimilar metals that are in contact with each other create a potential dif...
Page 16: Technical Manual
Page 13 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 4.1 electrical (machine wiring and supply) all electrical work to be carried out in accordance with l.E.E. Standards, latest issue, or local codes of practice a...
Page 17: Technical Manual
Page 14 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® mains in loosen captive screws (6) and lift cover off ensure earth lead is still connected electric box single phase 230v ~1n 50hz n l 12 13 14 15 5 6 7 8 9 16 ...
Page 18: Technical Manual
Page 15 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 4.3 pool pump synchronisation for installations where the filter pump, which also provides water to your heat pump, is controlled by a time clock (supplied by t...
Page 19: Technical Manual
Page 16 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 5.0 digital thermostat an adjustable touch screen digital thermostat controls and maintains the water temperature and incorporates the indicator lamps. Press an...
Page 20: Technical Manual
Page 17 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 6.0 circuit diagrams ppt8/12 alx/aly single phase 230v~1n 50hz vol t fre e pool pu m p ru n m ax 3a m ps remote on/off interlock (defrost) sensor pool stat live...
Page 21: Technical Manual
Page 18 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 10 ('y ' v er sio ns o nl y ) so len oid va lv e 11 model fuse ratings fuse ppt16alx 3a model overload setting ppt16alx 19.0a 1 4 remote on/off interlock 15 14 ...
Page 22: Technical Manual
Page 19 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® ppt12/16/22 blx/bly three phase 400v~3n 50hz model mcb setting 2.0a 2.0a ppt12blx/bly ppt16blx/bly ppt22blx/bly 2.0a 1 4 remote on/off interlock 14 15 (water te...
Page 23: Technical Manual
Page 20 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® vol t free pool pum p ru n ma x 3 a (1/2 hp) model fuse ratings fuse ppt16aly 3a model overload setting ppt16aly 19.0a 10 11 1 4 remote on/off interlock 15 14 (...
Page 24: Technical Manual
Page 21 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® ppt22 aly single phase 230v~1n 50hz vo lt f re e po o l pu mp ru n ma x 3a (1/2 h p) model fuse ratings fuse ppt22aly 3a model overload setting ppt22aly 29.7a 1...
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Page 22 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 7.0 regular planned maintenance operations to be carried out during a regular planned maintenance visit are as follows: 1) clean the evaporator. (this action ma...
Page 26: Technical Manual
Page 23 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 8.0 heat pump malfunction warning: isolate heat pump electrically before entering heat pump or removing panels. The user check list should be carried out before...
Page 27: Technical Manual
Page 24 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® model units ppt8 ppt12 ppt16 ppt22 heat to pool water ambient 10°c, water 24°c kwh 7.2 9.9 12.4 17.7 ambient 20°c, water 24°c kwh 9.2 12.5 15.6 22.4 electricity...
Page 28: Technical Manual
Page 25 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 9.0 datasheets heat pumps for outdoor pools reverse cycle defrost (aly/bly) model units ppt8 ppt12 ppt16 ppt22 heat to pool water ambient 0ºc water 24ºc kwh 5.2...
Page 29: Technical Manual
Page 26 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® ppt 8 w at er in/ou t 1½" o r 50 mm fe male condensat e ¾" domest ic w ast e w ater in w ater out 204 510. 50 364. 25 70 480 97 532 ai r on ai r o f f 470 854 3...
Page 30: Technical Manual
Page 27 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® ppt 12 w at er in/o ut 1 ½" o r 50m m fe ma le condensat e ¾" domest ic w ast e ai r o n ai r o f f 470 854 725 528 395 1237 1264 320.50 97 435 532 537.50 70 36...
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Page 28 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® ppt 16 1 ½" or 5 0mm femal e condensat e ¾" domest ic w ast e 1237 1264 725 528 320.50 395 air o n air o ff 470 854 517 97 188 364. 25 789 70 641 w at er o ut w...
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Page 29 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® ppt 22 w at er in/o ut 1 ½" or 5 0mm femal e condensat e ¾" domest ic w ast e 97 707 188 364. 25 789 70 641 w at e r ou t w at e r i n 390.50 528 394. 75 1237 1...
Page 33: Technical Manual
Page 30 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 11.0 winterisation procedure warning. Isolate machine before removing covers! The heat pump embodies electrical and rotational equipment, it is recommended for ...
Page 34: Technical Manual
Page 31 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 11.1 start up procedure after winterisation 1) replace covers (if not fitted). 2) remove front grille. Using a soft brush clean finned surfaces of heat pump. Re...
Page 35: Technical Manual
Page 32 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 12.0 warranty conditions the following exclusions apply to the warranty given by calorex heat pumps ltd. No claims will be accepted if : - 1) the heat pump is i...
Page 36: Technical Manual
Page 33 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 13.0. Contacting calorex email: service@calorex.Com website: www.Calorex.Com tel: +44 (0)1621 857171 or +44 (0)1621 856611 please give model number and serial n...
Page 37: Technical Manual
Page 34 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 14.0 machine record log in order to comply with european union f-gas regulations, it is necessary to leak test hermetically sealed systems with more than 6kg re...
Page 38: Technical Manual
Page 35 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® d332455 receiver/drier ----- = insulation 1.5 turns 40mm dia 2 turns 40mm dia lp service schrader liquid indicator evaporator reversing valve coil comp hp tev p...
Page 39: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 36 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk copland comp. Water condenser comp lp hp schrader service hp port process receiver/drier evaporator ----- = insulation phial tev solenoid valve schrader service...
Page 40: Technical Manual
Page 37 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® d332 456 hp service schrader liquid indicator lp service schrader evaporator comp hp tev water condenser port process lp receiver drier 1/8 capillary 1 turn 50m...
Page 41: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 38 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk ppt 12/16/22aly d22565 6 denotes insulation liquid indicator lp service schrader evaporator reversing valve coil comp hp suction accumulator tev probe defrost s...
Page 42: Technical Manual
Page 39 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 16.0 wiring diagrams o 0 .5 w 0.5 11 e a r t h b lock g /y 2 .5 g /y 2.5 g /y 2 .5 g /y 2.5 g /y 2.5 g /y 2.5 g /y 2.5 g/ y 2.5 g /y 0.7 5 e a r t h s u p p ly ...
Page 43: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 40 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk o 0 .5 b 0 .5 w 0 .5 rem ot e on/ off 10 11 e a rt h b lo ck g /y 4. 0 g /y 4. 0 g /y 4. 0 g /y 4. 0 g /y 4.0 g /y 2. 5 g /y 4. 0 g /y 4.0 g /y 0. 75 ea rt h su...
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Page 41 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® re la y /h a rd sta rt ca p a ci t o r sd07315 0 o 0.5 b 0.5 w 0. 5 rem ot e on /of f 1 0 11 ea rt h bl o ck g /y 4 .0 g/y 4 .0 g/y 4 .0 g/ y 4 .0 g/y 4 .0 g/y ...
Page 45: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 42 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk w 0.5 remote on/off b 1. 0 br 0.5 br 0. 5 br 0 .5 bl 0.5 bl 0.5 gr 0.5 gr 0.5 br 0 .5 model mcb set t ing ppt 12b l x 2 .0 a br 0.5 br 0.5 ea rt h b l o c k g/y...
Page 46: Technical Manual
Page 43 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® 639458 r e la y /h a r d s t a r t ca p a c it or s d 073 15 0 o 0 .5 b 0 .5 w 0 .5 re mo te on /off 10 11 e a r t h b loc k g /y 4. 0 g /y 4. 0 g /y 4. 0 g /y ...
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Technical manual ppt8/12/16/22lx/ly slimline page 44 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk 17.0 spare parts lists assy no sa639101 at iss 5 (07/11/2012). Electric box assy ppt8alx item no. Part no. Description quan units 3 sd612053 contactor 25a 3+1n/...
Page 48: Technical Manual
Page 45 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® assy no sa639102 at iss 4 (07/11/2012). Electric box assy ppt12alxs item no. Part no. Description quan units 3 sd612053 contactor 25a 3+1n/o aux 1 off 4 sd40635...
Page 49: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 46 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk electric box assy ppt16alx 3 4 13 11 10 11 32 8 35 5 7 37 6 15 2 2 neatly coil lead to top cover inside box (800mm long) 38 ea rt h blo ck 1 3 5 13 no 2 4 6 14 ...
Page 50: Technical Manual
Page 47 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® assy no sa639104 at iss 4 (11/09/2012). Electric box assy ppt22alx(s) item no. Part no. Description quan units 3 sd612054 contactor 32a 3 +1 n/o aux 1 off 4 sd6...
Page 51: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 48 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no sa639105 at iss 2 (07/11/2012). Elec box assy ppt12blx(s) item no. Part no. Description quan units 3 sd612050 contactor 9a 3+1 n/o aux 1 off 4 sd611550 ...
Page 52: Technical Manual
Page 49 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® assy no a639106 at iss 2 (07/11/2012). Electric box assy ppt16blx item no. Part no. Description quan units 3 sd612051 contactor 12a 3+1 n/o aux 1 off 4 sd611550...
Page 53: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 50 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no sa639107 at iss 2 (11/09/2012). Electric box assy ppt22blx(s) item no. Part no. Description quan units 3 sd612052 contactor 18a 3+1n/o aux 1 off 4 sd611...
Page 54: Technical Manual
Page 51 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® assy no sa639108 at iss 1 (15/02/2013). Elec box assy ppt8aly(s) item no. Part no. Description quan units 3 sd612052 contactor 18a 3+1n/o aux 1 off 4 sd406350 t...
Page 55: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 52 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no sa639109 at iss 1 (07/05/2013). Electric box assy ppt12aly(s) item no. Part no. Description quan units 3 sd612053 contactor 25a 3+1n/o aux 1 off 4 sd406...
Page 56: Technical Manual
Page 53 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® sa639110 1 pj 18/09/12 1:2 sht no. Cont' drawn all sharp edges and burrs to be removed drg no. Approved date scale part section on 'a-a' items 3 & 4 not shown e...
Page 57: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 54 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no sa639111 at iss 1 (10/09/2012). Electric box assy ppt22aly item no. Part no. Description quan units 3 sd612054 contactor 32a 3 +1 n/o aux 1 off 4 sd6125...
Page 58: Technical Manual
Page 55 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® assy no sa639112 at iss 1 (03/04/2013). Electric box assy ppt12bly(s) item no. Part no. Description quan units 3 sd612050 contactor 9a 3+1 n/o aux 1 off 4 sd611...
Page 59: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 56 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no sa639113 at iss 1 (17/04/2013). Elctric box assy ppt16bly item no. Part no. Description quan units 3 sd612051 contactor 12a 3+1 n/o aux 1 off 4 sd611550...
Page 60: Technical Manual
Page 57 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 15 85 .0 0 c on d e n s e r w a t e r t e m p e r a t u r e p oc k e t s e n s or p r ob e (p a r t of ite m 2 0) c a b le t ie a r ou n d c a b le c a b le t...
Page 61: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 58 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637801 at iss 19 (07/11/2012). Main assembly ppt8 alx item no. Part no. Description quan units 1 sd633801 cover assy 1 off 2 sd633401 panel assy r/h 1 ...
Page 62: Technical Manual
Page 59 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 15 c on d e n s e r w a t e r t e m p e r a t u r e p oc k e t 85 .0 0 s e n s or p r ob e (p a r t o f i te m 2 0) c a b le t ie a r ou n d c a b le c a b le...
Page 63: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 60 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648901 at iss 13 (07/11/2012). Main assembly ppt8alxs item no. Part no. Description quan units 1 sd633801 cover assy 1 off 2 sd633401 panel assy r/h 1 ...
Page 64: Technical Manual
Page 61 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt12alx i 15 t e m p e r a t u r e p oc k e t 85 .0 0 c on d e n s e r w a t e r s e n s or p r o b e (p a r t of i t e m 2 0) c a b le tie a r o...
Page 65: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 62 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637803 at iss 19 (07/11/2012). Main assembly ppt12alx item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633502 panel assy l/h 1 ...
Page 66: Technical Manual
Page 63 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt12alxs i 15 t e m p e r a t u r e p oc k e t 85 .0 0 c on d e n s e r w a t e r s e n s or p r o b e (p a r t of i t e m 2 0) c a b le tie a r ...
Page 67: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 64 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no sa648903 at iss 12 (07/11/2012). Main assembly ppt12alxs item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633502 panel assy l/h ...
Page 68: Technical Manual
Page 65 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt12blx i 15 n ot e d ir e c t ion of a r r ow f low s w itc h t o b e h a n d tigh t ( 8n m ) d o n ot u s e a t ool w a t e r t e m p e r a t u...
Page 69: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 66 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637804 at iss 6 (07/11/2012). Shop build ppt12blx item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633502 panel assy l/h 1 off ...
Page 70: Technical Manual
Page 67 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt12blxs i 15 85 .0 0 c on d e n s e r w a t e r t e m p e r a t u r e p oc k e t s e n s or p r ob e (p a r t of i te m 2 0) c a b le tie a r ou...
Page 71: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 68 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648904 at iss 6 (07/11/2012). Main assembly ppt12blxs item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633502 panel assy l/h 1 ...
Page 72: Technical Manual
Page 69 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 15 85.00 con denser w ater t empe ratu re pocket sens or probe (part o f item 20 ) cabl e ti e around p ocket nut pla ce therm al masti c into p ocket then f ...
Page 73: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 70 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637805 at iss 16 (07/11/2012). Main assembly ppt16alx item no. Part no. Description quan units 1 sd633801 top cover 1 off 2 sd633451 panel r/h 1 off 3 ...
Page 74: Technical Manual
Page 71 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® assy no a637806 at iss 5 (07/11/2012). Main assembly ppt16blx item no. Part no. Description quan units 1 sd633801 top cover 1 off 2 sd633451 panel r/h 1 off 3 s...
Page 75: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 72 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk i 15 u s e or 73 74 8 5.00 conde nser w ater t empe rat ure pocket sen sor probe (part of item 20 ) ca bl e ti e ar ound pock et nut pla ce thermal m ast ic i n...
Page 76: Technical Manual
Page 73 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® assy no a648905 at iss 11 (07/11/2012). Main assembly ppt16alxs item no. Part no. Description quan units 1 sd633801 top cover 1 off 2 sd633451 panel r/h 1 off 3...
Page 77: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 74 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648906 at iss 5 (07/11/2012). Main assembly ppt16blxs item no. Part no. Description quan units 1 sd633801 top cover 1 off 2 sd633451 panel r/h 1 off 3 ...
Page 78: Technical Manual
Page 75 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt 22 alx i 15 use or 29 35 85. 00 cond e nse r w at e r t em pe rat ure p ock e t s e nso r p rob e (pa rt of it e m 20) ca b le t ie a roun d p...
Page 79: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 76 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637807 at iss 19 (11/09/2012). Main assembly ppt22alx item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633504 panel assy l/h 1 ...
Page 80: Technical Manual
Page 77 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 15 main assembly ppt 22 alxs ear th b lo ck 12 13 141 5 n l 5 6 7 89 'y ' v r s n on ly r e v e r s in g v a lv e w a t e r f lo w s w it c h f a n c a p f a ...
Page 81: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 78 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648907 at iss 10 (11/09/2012). Main assembly ppt22alxs item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633504 panel assy l/h 1...
Page 82: Technical Manual
Page 79 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® push re-set to fault lamp x a x 13 10 40 41 14 31 12 2 11 1 44 compressor loom in s/start kit loom out 15 33 34 36 35 4 2 section x-x view with lid removed view...
Page 83: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 80 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk sa625803 soft start for ppt22alxs/alys wiring diagram a1 1 3 5 a2 contactor 2 4 6 terminal block timer thermal cutout pilot light fuse 1a n load l w 0,5 (heat r...
Page 84: Technical Manual
Page 81 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt 22 blx ear th b lo ck 12 13 14 15 n l 5 6 7 8 9 'y ' v r s n on ly r e v e r s in g v a lv e w a t e r f lo w s w it c h f a n c a p f a n n f...
Page 85: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 82 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637808 at iss 5 (23/05/2012). Main assembly ppt22blx item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633504 panel assy l/h 1 o...
Page 86: Technical Manual
Page 83 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 15 main assembly ppt 22 blxs ear th bl oc k 12 13 14 15 n l 5 6 7 89 'y ' v r s n on ly r e v e r s in g v a lv e w a t e r f lo w s w it c h f a n c a p f a ...
Page 87: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 84 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648908 at iss 5 (11/09/2012). Main assembly ppt22blxs item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633504 panel assy l/h 1 ...
Page 88: Technical Manual
Page 85 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt 8 aly 42. 50 c o n d en s er w ate r tem pe r at u re po c k et se n so r p robe c a ble t ie aro u n d c a ble c ab le ti e a r o u n d p o c...
Page 89: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 86 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637821 at iss 1 (15/02/2013). Main assembly ppt8aly item no. Part no. Description quan units 1 sd633801 cover assy 1 off 2 sd633401 panel assy r/h 1 of...
Page 90: Technical Manual
Page 87 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt 8 alys 42. 50 c o n d en s er w ate r tem pe r at u re po c k et se n so r p robe c a ble t ie aro u n d c a ble c ab le ti e a r o u n d p o ...
Page 91: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 88 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648911 at iss 1 (18/02/2013). Main assembly ppt8alys item no. Part no. Description quan units 1 sd633801 cover assy 1 off 2 sd633401 panel assy r/h 1 o...
Page 92: Technical Manual
Page 89 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt 12 aly 42. 50 c o n d en s er w ate r tem pe r at u re po c k et se n so r p robe c a ble t ie aro u n d c a ble c ab le ti e a r o u n d p o ...
Page 93: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 90 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637823 at iss 1 (07/05/2013). Main assembly ppt12aly item no. Part no. Description quan units 2 sd633451 panel rh 1 off 3 sd633502 panel assy l/h 1 off...
Page 94: Technical Manual
Page 91 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® main assembly ppt 12 alys 42. 50 c o n d en s er w ate r tem pe r at u re po c k et se n so r p robe c a ble t ie aro u n d c a ble c ab le ti e a r o u n d p o...
Page 95: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 92 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648913 at iss 1 (08/05/2013). Main assembly ppt12alys item no. Part no. Description quan units 2 sd633451 panel rh 1 off 3 sd633502 panel assy l/h 1 of...
Page 96: Technical Manual
Page 93 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 35 85.0 0 conde nser w ater t empe ratu re pocket sens or probe (part o f item 20 ) cabl e ti e around po ck et nut pla c e thermal m asti c into po ck et the...
Page 97: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 94 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637825 at iss 1 (08/02/2013). Main assembly ppt16aly item no. Part no. Description quan units 1 sd633451 panel r/h 1 off 2 sd633801 cover assy 1 off 3 ...
Page 98: Technical Manual
Page 95 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 35 85 .00 con denser w ater t empe ratu re pocket sens or probe (part of item 20 ) ca bl e ti e around pocket n ut pla ce thermal masti c into pocket then f u...
Page 99: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 96 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648915 at iss 1 (12/02/2013). Mani assembly ppt16alys item no. Part no. Description quan units 1 sd633451 panel rh 1 off 2 sd633801 cover assy 1 off 3 ...
Page 100: Technical Manual
Page 97 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 15 main assembly ppt 22 aly 3 2 us e or 29 30 86 2 85 2 12 2 82 or 90 r 40 7c ear th blo ck 121 31 415 n l 56 7 8 9 'y' v r s n o n ly r e v e r s in g v a lv...
Page 101: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 98 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637827 at iss 1 (10/09/2012). Main assembly ppt22aly item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633504 panel assy l/h 1 o...
Page 102: Technical Manual
Page 99 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 15 main assembly ppt 22 alys 3 2 u s e or 29 30 86 2 85 2 11 2 82 or 9 r 40 7c ea rth blo ck 12 13 14 15 n l 56 7 8 9 'y' v r s n o n ly r e v e r s in g v a ...
Page 103: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 100 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648917 at iss 1 (10/09/2012). Main assembly ppt22alys item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633504 panel assy l/h 1...
Page 104: Technical Manual
Page 101 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 12 main assembly ppt 12 bly 2 u s e or 29 30 n o t e d ir e c t io n of a r r ow 85 conde ns er w a t e r t e m p e ra t ure p ock e t se ns or p rob e (pa r...
Page 105: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 102 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637824 at iss 1 (03/04/2013). Main assembly ppt12bly item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633502 panel assy l/h 1 ...
Page 106: Technical Manual
Page 103 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 12 main assembly ppt 12 blys 2 u s e or 29 30 n o t e d ir e c t io n of a r r ow 85 conde ns er w a t e r t e m p e ra t ure p ock e t se ns or p rob e (pa ...
Page 107: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 104 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648914 at iss 1 (03/04/2013). Main assembly ppt12blys item no. Part no. Description quan units 2 sd633801 cover assy 1 off 3 sd633502 panel assy l/h 1...
Page 108: Technical Manual
Page 105 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 43 85 .00 con denser w ater t empe ratu re pocket sens or probe (part of item 20 ) ca bl e ti e around pocket n ut pla ce thermal masti c into pocket then f ...
Page 109: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 106 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a637826 at iss 1 (17/04/2013). Main asembly ppt16bly item no. Part no. Description quan units 1 sd633451 panel r/h 1 off 2 sd633801 cover assy 1 off 3 ...
Page 110: Technical Manual
Page 107 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® i 43 85.00 conden ser w at er tempe ra ture po ck et sens or probe (part of i t em 20) ca bl e ti e around pock et n ut pla ce thermal masti c into pocket then...
Page 111: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 108 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk assy no a648916 at iss 1 (17/04/2013). Main assembly ppt16blys item no. Part no. Description quan units 1 sd633451 panel r/h 1 off 2 sd633801 cover assy 1 off ...
Page 112: Technical Manual
Page 109 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® the parameter setting as shown on the following pages are programmed by the supplier and should not need altering. Fast programming of set point press the p ke...
Page 113: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 110 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk parameters visible using password -281 group כ s. (relative to set point ) s.Ls minimum set point 10.0 s.Hs maximum set point 40.0 sp set point 26.0 sp2 set po...
Page 114: Technical Manual
Page 111 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® group כ r. (relative to temperature control and pump control ) r.D differential (hysteresis) 1.0 output (ot) operating mode h= heating c= cooling r.Pn pump run...
Page 115: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 112 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk parameter name group כ o. (relative to configuration of outputs & buzzer ) out1 function of = no function co = compressor rc = hot gas reverse cycle fn = fan n...
Page 116: Technical Manual
Page 113 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® parameters visible using password -281 group כ s. (relative to set point ) s.Ls minimum set point 10.0 s.Hs maximum set point 40.0 sp set point 26.0 sp2 set po...
Page 117: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 114 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk group כ r. (relative to temperature control and pump control ) r.D differential (hysteresis) 1.0 output (ot) operating mode h= heating c= cooling r.Pn pump run...
Page 118: Technical Manual
Page 115 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk technical manual ppt8/12/16/22lx/ly slimline sd638160 issue 22d ® parameter name group כ o. (relative to configuration of outputs & buzzer ) out1 function of = no function co = compressor rc = hot gas reverse cycle fn = fan n...
Page 119: Technical Manual
Technical manual ppt8/12/16/22lx/ly slimline page 116 sd638160 issue 22d ® calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk - fan - w arning - defro st - heat demand ( co mp resso r) au x "o f f " "nof " "to" "p ra" di spla y sy mbo ls - w ater p um p - machine o ff - no w ater f lo...