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Calorex PPT12 Installation Manual

Summary of PPT12

  • Page 1

    Page 1 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r owner/installation manual for ppt8/12/16/22l/ly (sd617650 iss.X 08/12/09) health and safety warning: as the heat pump includes electrical and rotational compone...

  • Page 2: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 2 r congratulations! You are now an owner of a calorex heat pump!.

  • Page 3: Installation Manual

    Page 3 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r contents 1.0 introduction and function ........................................................................................... 4 1.1 introduction .............

  • Page 4: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 4 r 1.0 introduction and function the calorex ‘propac’ range of air/water heat pumps are designed for swimming pool heating and consists of 4 models. Heat pumps in ...

  • Page 5: Installation Manual

    Page 5 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 1.2 function the calorex swimming pool heat pump provides thermodynamic heating by means of a vapour compression cycle, (similar to that employed in a conventio...

  • Page 6: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 6 r a ensure heat pump on site is as ordered, i.E. Model, electrical supply and factory fitted options. B inspect unit for damage, in particular inspect the evapora...

  • Page 7: Installation Manual

    Page 7 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 2.2 air flow suitable opening suitable opening > 50 cm plant room wall wall fig 1 possible positions of a calorex heat pump swimming pool/spa calorex ca l o r e...

  • Page 8: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 8 r a) calorex heat pumps have water inlet/outlet connections as follows: all models have 1½” bsp parallel, male threads. The heat pump is supplied with bungs fitte...

  • Page 9: Installation Manual

    Page 9 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r h. When the pipework installation is complete the pool pump should be switched on and the system tested for leaks. Also check the filter gauge to see that there...

  • Page 10: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 10 r key i s o l a t io n va lve br e aka ble c o u p lin g n o n r e tu r n va lve th ree way val v e no n ret u rn va lv e chem ic a l do si n g sanit iser o r d ...

  • Page 11: Installation Manual

    Page 11 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 3.2 determining water flow the heat pump is fitted with a water flow switch which inhibits the operation of the heat pump when the water flow is below 5000l/hr...

  • Page 12: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 12 r 4.0 electrolytic corrosion in swimming pools electrolytic corrosion will occur when dissimilar metals that are in contact with each other create a potential di...

  • Page 13: Installation Manual

    Page 13 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 4.1 electrical (machine wiring and supply). See figures 5,6,7 and 8 for preferred method all electrical work to be carried out in accordance with l.E.E. Standa...

  • Page 14: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 14 r mains in both ends remove screws from top cover and lift off figure 5 three phase 400v ~3n 50hz single phase 230v ~1n 50hz 16 6 7 8 9 10 11 12 13 14 15 17 18 1...

  • Page 15: Installation Manual

    Page 15 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 5.0 optional features 5.1 pool pump synchronisation for installations where the filter pump, which also priovides water to your heat pump, is controlled by a t...

  • Page 16: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 16 r 5.2 remote thermostat with the heat pump isolated electrically, remove lid from heat pump and disconnect the links as shown. Connect wires between heat pump an...

  • Page 17: Installation Manual

    Page 17 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 22 23 24 26 25 a1 a2 t3 t2 t1 (6 mins) volt free pool pump run live neutral water flow light water flow switch 9 8 compressor c s(a) r(p) delay timer control f...

  • Page 18: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 18 r ppt16/22 al single phase 230v~1n 50hz model fuse ratings fuse ppt16al ppt22al 3a 3a model overload setting ppt16al ppt22al 23.9a 29.7a standard heat pump pool ...

  • Page 19: Installation Manual

    Page 19 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r model fuse ratings fuse propac t 8aly propac t 12aly 3a 3a 22 23 24 26 25 a1 a2 3 4 (n/o) defrost light fan def r o s t st a t 1 4 2 3 reversing valve volt fre...

  • Page 20: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 20 r model fuse ratings fuse ppt16aly ppt22aly 3a 3a model overload setting ppt16aly ppt22aly 23.9a 29.7a propac16/22 aly single phase (230v ~ 1 n 50hz) 22 23 24 26...

  • Page 21: Installation Manual

    Page 21 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r standard heat pump pool pump synchronisation model mcb setting fuse ppt8bly ppt12bly 2.5a 2.5a 22 23 24 26 25 a1 a2 t1 (6 mins) delay timer defrost stat & ligh...

  • Page 22: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 22 r standard heat pump pool pump synchronisation 22 23 24 26 25 a1 a2 t3 t2 t1 (6 mins) volt free pool pump run 1 2 (n/o) defrost light fan def r ost co nt ro l st...

  • Page 23: Installation Manual

    Page 23 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 7.0 regular planned maintenance operations to be carried out during a regular planned maintenance visit are as follows: 1. Clean the evaporators. (this action ...

  • Page 24: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 24 r 8.0 controls and indication lamps mains red electrical supply on fault amber internal or external fault condition defrost white defrost mode water flow green w...

  • Page 25: Installation Manual

    Page 25 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 8.1 digital thermostat not used increase set point decrease set point access set point an adjustabe single stage digital thermostat controls and maintains the ...

  • Page 26: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 26 r 9.0 heat pump malfunction warning: isolate heat pump electrically before entering heat pump or removing panels. The user check list should be carried out befor...

  • Page 27: Installation Manual

    Page 27 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r outdoor swimming pool heat pump troubleshooting checklist 1. Warning lights check the status of the warning lights. For correct operation the red mains light s...

  • Page 28: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 28 r c) three phase units only. Three phase units incorporate a phase rotation and voltage sensing relay. If the unit will not start and the fault light is illumina...

  • Page 29: Installation Manual

    Page 29 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 10.0 datasheets heat pumps for outdoor pools summer season (al/bl) model units ppt8 ppt12 ppt16 ppt22 heat to pool water ambient 10°c, water 24°c kwhr 7.2 9.9 ...

  • Page 30: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 30 r notes 1) weight and dimensions nett. 2) performance design limitations: ambient = -15ºc min 35ºc max, water = 10ºc min, 40ºc max. 3) pool water to have correct...

  • Page 31: Installation Manual

    Page 31 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r r pr o -pa c 8 d5 6 2 75 5 320 .5 0 di a 5 28 401.5 0 ppt8 water in /o u t 1 ½ " bspm c o n d e n s ate ¾" d o me s t ic waste 104 9 720 36 3 52 5 168. 50 468 ...

  • Page 32: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 32 r 52 6 59 3 129 190 500 245 14 9. 50 20 6 wa t e r i n wa t e r o u t co nd e n s a t e ma in s in 206 r pr o- pa c 1 2 d 5 62 75 5 44 8. 50 401. 50 52 8 pp t 1 ...

  • Page 33: Installation Manual

    Page 33 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r ppt1 6 water in /ou t 1½" bs pm co nde ns a t e ¾" do m e s t ic w a s t e wa t e r in wa t e r o u t co nde ns a t e mains in 129 222 165 602 28 9 22 7 14 7 5...

  • Page 34: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 34 r ppt22 water in /o u t 1 ½ " bspm c o n d e n s a te ¾" d o mestic waste ai r o f f ai r o n 52 8 402 49 8. 5 pr o- p ac 22 r d 5 62 75 8 is s 1 wa t e r in wa ...

  • Page 35: Installation Manual

    Page 35 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 12.0 winterisation procedure warning. Isolate machine before removing covers! The heat pump embodies electrical and rotational equipment, it is recommended for...

  • Page 36: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 36 r 12.1 start up procedure after winterisation 1. Replace covers (if not fitted). 2. Remove front grille. Using a soft brush clean finned surfaces of heat pump. R...

  • Page 37: Installation Manual

    Page 37 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 13.0 warranty conditions the following exclusions apply to the warranty given by calorex heat pumps ltd. No claims will be ac- cepted if : - 1. The heat pump i...

  • Page 38: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 38 r 14.0. Contacting calorex email: service@calorex.Com website: http://www.Calorex.Com tel: +44 (0)1621 857171 or +44 (0)1621 856611 please give model number and ...