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Calorex PPT12 Installation Manual - Installation Manual
Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK · Tel: +44 (0)1621 857 171
Installation Manual
PPT8/12/16/22L/LY
Page 20
R
MODEL
FUSE RATINGS
FUSE
PPT16ALY
PPT22ALY
3A
3A
MODEL
OVERLOAD SETTING
PPT16ALY
PPT22ALY
23.9A
29.7A
PROPAC16/22 ALY SINGLE PHASE (230V ~ 1 N 50Hz)
22
23
24
26
25
A1
A2
3
4
(N/O)
1 4
2 3
VOLT FREE
POOL PUMP
RUN
96
95
COMPRESSOR
ALARM
MAINS
9
8
COMPRESSOR
C
S(A)
R(P)
RUN CAPACITOR
CONTACTOR
6
7
A
B
6
4
1
2
11 12
(N/O)
(COM)
L
C
H
C
(N/O)
7
4
1
(N/C)
(N/O)
(COM)
(N/C)
(N/O)
5
1
6
2
(N/O)
(N/O)
A
B
R 2
7
4
1
(N/C)
(N/O)
(COM)
A
B
R 3
7
4
1
(N/C)
(N/O)
(COM)
A
B
R 4
7
4
1
(N/C)
(N/O)
(COM)
9
6
3
(N/C)
(N/O)
(COM)
8
5
2
(N/C)
(N/O)
(COM)
9
6
3
(N/C)
(N/O)
(COM)
A1
A2
15
18
16
(N/C)
(N/O)
(COM)
DELAY TIMER
T2
(3 MINS)
(N/C)
DELAY TIMER
T3
(1 Hr)
DEFROST LIGHT
FAN
DEF
R
OST
THERM
O
STAT
REVERSING VALVE
NEUTRAL
WATER FLOW LIGHT
WATER FLOW
SWITCH
CONTROL FUSE
FAU
LT L
A
M
P
MAINS LAMP
SOFT
START
KIT IF
FITTED
SOFT START
THERMAL
OVERLOAD
AND FAULT
LIGHT IF
FITTED
RELAY/
HARD START
CAPACITOR
(IF FITTED)
TERMINAL
BLOCK
SENSOR
POOL
THERMOSTAT
INTERLOCK
TERMINALS
L.P SWITCH
(BREAKS ON PRESSURE
FALLING)
R1
DELAY TIMER
T1
(6 MINS)
H.P SWITCH
(BREAKS ON PRESSURE
RISING)
POOL PUMP
SYNCHRONISATION
STANDARD HEAT
PUMP
PPT16/22 ALY SINGLE PHASE 230V~1N 50Hz
Summary of PPT12
Page 1
Page 1 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r owner/installation manual for ppt8/12/16/22l/ly (sd617650 iss.X 08/12/09) health and safety warning: as the heat pump includes electrical and rotational compone...
Page 2: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 2 r congratulations! You are now an owner of a calorex heat pump!.
Page 3: Installation Manual
Page 3 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r contents 1.0 introduction and function ........................................................................................... 4 1.1 introduction .............
Page 4: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 4 r 1.0 introduction and function the calorex ‘propac’ range of air/water heat pumps are designed for swimming pool heating and consists of 4 models. Heat pumps in ...
Page 5: Installation Manual
Page 5 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 1.2 function the calorex swimming pool heat pump provides thermodynamic heating by means of a vapour compression cycle, (similar to that employed in a conventio...
Page 6: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 6 r a ensure heat pump on site is as ordered, i.E. Model, electrical supply and factory fitted options. B inspect unit for damage, in particular inspect the evapora...
Page 7: Installation Manual
Page 7 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 2.2 air flow suitable opening suitable opening > 50 cm plant room wall wall fig 1 possible positions of a calorex heat pump swimming pool/spa calorex ca l o r e...
Page 8: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 8 r a) calorex heat pumps have water inlet/outlet connections as follows: all models have 1½” bsp parallel, male threads. The heat pump is supplied with bungs fitte...
Page 9: Installation Manual
Page 9 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r h. When the pipework installation is complete the pool pump should be switched on and the system tested for leaks. Also check the filter gauge to see that there...
Page 10: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 10 r key i s o l a t io n va lve br e aka ble c o u p lin g n o n r e tu r n va lve th ree way val v e no n ret u rn va lv e chem ic a l do si n g sanit iser o r d ...
Page 11: Installation Manual
Page 11 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 3.2 determining water flow the heat pump is fitted with a water flow switch which inhibits the operation of the heat pump when the water flow is below 5000l/hr...
Page 12: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 12 r 4.0 electrolytic corrosion in swimming pools electrolytic corrosion will occur when dissimilar metals that are in contact with each other create a potential di...
Page 13: Installation Manual
Page 13 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 4.1 electrical (machine wiring and supply). See figures 5,6,7 and 8 for preferred method all electrical work to be carried out in accordance with l.E.E. Standa...
Page 14: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 14 r mains in both ends remove screws from top cover and lift off figure 5 three phase 400v ~3n 50hz single phase 230v ~1n 50hz 16 6 7 8 9 10 11 12 13 14 15 17 18 1...
Page 15: Installation Manual
Page 15 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 5.0 optional features 5.1 pool pump synchronisation for installations where the filter pump, which also priovides water to your heat pump, is controlled by a t...
Page 16: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 16 r 5.2 remote thermostat with the heat pump isolated electrically, remove lid from heat pump and disconnect the links as shown. Connect wires between heat pump an...
Page 17: Installation Manual
Page 17 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 22 23 24 26 25 a1 a2 t3 t2 t1 (6 mins) volt free pool pump run live neutral water flow light water flow switch 9 8 compressor c s(a) r(p) delay timer control f...
Page 18: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 18 r ppt16/22 al single phase 230v~1n 50hz model fuse ratings fuse ppt16al ppt22al 3a 3a model overload setting ppt16al ppt22al 23.9a 29.7a standard heat pump pool ...
Page 19: Installation Manual
Page 19 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r model fuse ratings fuse propac t 8aly propac t 12aly 3a 3a 22 23 24 26 25 a1 a2 3 4 (n/o) defrost light fan def r o s t st a t 1 4 2 3 reversing valve volt fre...
Page 20: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 20 r model fuse ratings fuse ppt16aly ppt22aly 3a 3a model overload setting ppt16aly ppt22aly 23.9a 29.7a propac16/22 aly single phase (230v ~ 1 n 50hz) 22 23 24 26...
Page 21: Installation Manual
Page 21 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r standard heat pump pool pump synchronisation model mcb setting fuse ppt8bly ppt12bly 2.5a 2.5a 22 23 24 26 25 a1 a2 t1 (6 mins) delay timer defrost stat & ligh...
Page 22: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 22 r standard heat pump pool pump synchronisation 22 23 24 26 25 a1 a2 t3 t2 t1 (6 mins) volt free pool pump run 1 2 (n/o) defrost light fan def r ost co nt ro l st...
Page 23: Installation Manual
Page 23 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 7.0 regular planned maintenance operations to be carried out during a regular planned maintenance visit are as follows: 1. Clean the evaporators. (this action ...
Page 24: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 24 r 8.0 controls and indication lamps mains red electrical supply on fault amber internal or external fault condition defrost white defrost mode water flow green w...
Page 25: Installation Manual
Page 25 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 8.1 digital thermostat not used increase set point decrease set point access set point an adjustabe single stage digital thermostat controls and maintains the ...
Page 26: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 26 r 9.0 heat pump malfunction warning: isolate heat pump electrically before entering heat pump or removing panels. The user check list should be carried out befor...
Page 27: Installation Manual
Page 27 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r outdoor swimming pool heat pump troubleshooting checklist 1. Warning lights check the status of the warning lights. For correct operation the red mains light s...
Page 28: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 28 r c) three phase units only. Three phase units incorporate a phase rotation and voltage sensing relay. If the unit will not start and the fault light is illumina...
Page 29: Installation Manual
Page 29 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 10.0 datasheets heat pumps for outdoor pools summer season (al/bl) model units ppt8 ppt12 ppt16 ppt22 heat to pool water ambient 10°c, water 24°c kwhr 7.2 9.9 ...
Page 30: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 30 r notes 1) weight and dimensions nett. 2) performance design limitations: ambient = -15ºc min 35ºc max, water = 10ºc min, 40ºc max. 3) pool water to have correct...
Page 31: Installation Manual
Page 31 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r r pr o -pa c 8 d5 6 2 75 5 320 .5 0 di a 5 28 401.5 0 ppt8 water in /o u t 1 ½ " bspm c o n d e n s ate ¾" d o me s t ic waste 104 9 720 36 3 52 5 168. 50 468 ...
Page 32: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 32 r 52 6 59 3 129 190 500 245 14 9. 50 20 6 wa t e r i n wa t e r o u t co nd e n s a t e ma in s in 206 r pr o- pa c 1 2 d 5 62 75 5 44 8. 50 401. 50 52 8 pp t 1 ...
Page 33: Installation Manual
Page 33 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r ppt1 6 water in /ou t 1½" bs pm co nde ns a t e ¾" do m e s t ic w a s t e wa t e r in wa t e r o u t co nde ns a t e mains in 129 222 165 602 28 9 22 7 14 7 5...
Page 34: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 34 r ppt22 water in /o u t 1 ½ " bspm c o n d e n s a te ¾" d o mestic waste ai r o f f ai r o n 52 8 402 49 8. 5 pr o- p ac 22 r d 5 62 75 8 is s 1 wa t e r in wa ...
Page 35: Installation Manual
Page 35 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 12.0 winterisation procedure warning. Isolate machine before removing covers! The heat pump embodies electrical and rotational equipment, it is recommended for...
Page 36: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 36 r 12.1 start up procedure after winterisation 1. Replace covers (if not fitted). 2. Remove front grille. Using a soft brush clean finned surfaces of heat pump. R...
Page 37: Installation Manual
Page 37 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly r 13.0 warranty conditions the following exclusions apply to the warranty given by calorex heat pumps ltd. No claims will be ac- cepted if : - 1. The heat pump i...
Page 38: Installation Manual
Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual ppt8/12/16/22l/ly page 38 r 14.0. Contacting calorex email: service@calorex.Com website: http://www.Calorex.Com tel: +44 (0)1621 857171 or +44 (0)1621 856611 please give model number and ...