622022 owner’s guide issued july 2011 revised august 2012.
Welcome thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this owner’s guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehi...
Page i foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Owner’s guide gasoline powered vehicle terrain 500 terrain 1000 express s4 express l4 starting model year 2012 never modify the vehicle i...
Foreword read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Page ii this vehicle has been designed and manufactured in the united states of america (usa) as a ‘world vehicle’. The standards and specificat...
Page iii table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Section page no. Safety..........................................................................................................
Page iv table of contents read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
1 - 1 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 title page no. Safety........................................................................................................................
1 - 2 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.
1 - 3 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 safety for any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 4 1 engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive ha...
1 - 5 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 general all vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to an...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 6 1 • apply service brake to control speed on steep grades • maintain adequate distance between vehicles. • reduce speed in wet areas • use ex...
1 - 7 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 labels and pictograms warning windshields do not provide protection from golf balls or other flying objects. Egwhl14 warning keep entire b...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 8 1 warning read manual ! Warning use caution in inclement weather warning do not operate under the influence of drugs or alcohol max 14û / 25...
1 - 9 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 1 3 h o 2 p p clean up gasoline spills with water before starting engine p p unleaded gasoline p p ground fuel pump p p do not spill fuel ...
Safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 - 10 1 p f operate from drivers side only keep arms and legs within vehicle f to operate vehicle in forward: turn key to on move direction selec...
1 - 11 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 1 engine cranking position 51. Start pull handle up to engage park brake 52. P pull handle up, push button in, push handle down to release ...
1 - 12 safety read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 1.
2 - 1 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 title page no. Terrain 500 vehicle specifications............................................................................
2 - 2 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.
2 - 3 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 model: terrain 500 type: gasoline powered truck model year: 2012 part no: 618856 product specification some items shown ma...
General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 4 2 model: terrain 1000 type: gasoline powered truck model year: 2012 part no: 618859 product specification product overview s...
2 - 5 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 model: express l4 type: gas powered personnel carrier model year: 2012 part no: 618864 product specification product overv...
General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 6 2 model: express s4 type: gas powered personnel carrier model year: 2012 part no: 618862 product specification product overv...
2 - 7 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 terrain 500 103.0 in (260.0 cm) 65.5 in (166.0 cm) front 38.0 in (96.0 cm) rear 38.5 in (97.0 cm) 28.75 in (73.0 cm) 30.5 ...
General specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 - 8 2 front 38.5 in (97 cm) rear 38.0 in. (96 cm) 78.0 in. (198.0 cm) 49.0 in. (125.0 cm) 107.0 in (272.0 cm) 65.5 in (166 cm) 6...
2 - 9 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 2 turning clearance diameter terrain 500 20.5 ft (6.3 m) terrain 1000 23.5 ft (7.2 m) express s4 20.5 ft (6.3 m) express l4 ...
2 - 10 general specifications read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 2.
3 - 1 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 title page no. Features................................................................................................................
3 - 2 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.
3 - 3 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 features general information if the vehicle is equipped with factory installed custom accessories, some accessories remain operation...
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 4 3 2. Low oil pressure indicator light a low oil pressure indicator light is located on the dash panel. The light illuminates when the ...
3 - 5 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 8. Rear view mirror the rear view mirror is a two-position mirror manually adjusted for day and nighttime conditions.Sun top kit is ...
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 6 3 14. Glove box a lockable glove compartment is located on each side of the instrument panel. 15. Cup holder a cup holder is provided ...
3 - 7 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 18. Rear seat the rear seats is designed for two occupant on each side of the seat. To prevent severe injury or death, rear seat pas...
Introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 3 - 8 3 do not drive the vehicle with the load bed raised or with the tailgate unsupported. When using a load bed, be sure to avoid backing ...
3 - 9 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Introduction 3.
3 - 10 introduction read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 3.
4 - 1 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 title page no. Serial number location .........................................................................................
4 - 2 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4.
4 - 3 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 serial number location two serial number and manufacture date code plates are on the vehicle. One is placed on the body belo...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 4 4 before initial use read and follow the safety label on the instrument panel. Be sure you understand how to operate the vehic...
4 - 5 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 to reduce the possibility of severe injury or death resulting from improper vehicle operation, the following warnings must b...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 6 4 oil dipsticks are unique to this model vehicle. Do not interchange oil dipsticks between models. The oil should be changed i...
4 - 7 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 do not hold vehicle on hill by using accelerator and engine. This will cause premature and excessive wear to drive train com...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 8 4 fueling battery excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle. The ...
4 - 9 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 12 volt power outlet overuse of accessories may drain the battery and leave insufficient reserve to start the vehicle. A 12 ...
Operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 - 10 4 do not permit any one to ride in the load bed. Do not drive the vehicle with the load bed raised or with the tailgate unsup...
4 - 11 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 4 gas strut with tether cable never fill a gas can in the bed of a vehicle. Static discharge could ignite gasoline vapor and ...
4 - 12 operating procedures read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 4.
5 - 1 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 title page no. Vehicle cleaning and care ...............................................................................................
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 2 5 title page no. Lubrication .............................................................................................................
5 - 3 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Maintenance 5.
5 - 4 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.
5 - 5 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 vehicle cleaning and care vehicle cleaning to reduce the possibility of severe injury or vehicle damage, read and understand all inst...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 6 5 common sense operation to prevent severe injury or death, observe the following: never transport loaded firearms on or in vehicle che...
5 - 7 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 repair some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the pos...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 8 5 wheels and tires a tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall. ...
5 - 9 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed ...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 10 5 light bulb replacement to reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry...
5 - 11 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 when engine starts, the clutches engage and cause vehicle to move making ‘jump starting’ both dangerous and impractical. If the vehi...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 12 5 if the vehicle is to be transported at highway speeds, the sun top must be removed and the seat bottom secured. When transporting ve...
5 - 13 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 routine maintenance to prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe d...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 14 5 remove the dipstick and wipe off the entire area with a lint free cloth. Insert the dipstick fully into the dipstick hole and remove...
5 - 15 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 the selection of oil is dependent upon the service that the vehicle will perform. Most vehicles require 10w-30 oil, whereas vehicles...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 16 5 inspect the filter. Make sure the ‘o’ ring is not left on the engine surface. Be careful of hot oil when drained. It may be hot enou...
5 - 17 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 as a final check, check the oil level again with the vehicle on level ground. Like all liquids, oil increases in volume when warm. T...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 18 5 tighten the starter/generator pivot bolt. Battery cleaning to reduce the possibility of damage to vehicle or floor, neutralize acid ...
5 - 19 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 brakes to reduce the possibility of severe injury or death, always evaluate pedal travel before operating a vehicle to verify some b...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 20 5 sively. The wheel brakes may or may not lock. Observe the vehicle stopping location or measure the vehicle stopping distance from th...
5 - 21 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 air cleaner inspection and replacement the air cleaner unit on the vehicle is a dry unit. Do not use oil on the filter element or an...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 22 5 lubrication do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease sea...
5 - 23 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 remove and inspect the spark plug at intervals indicated in the periodic service schedule. Spark plug should be prop- erly gapped. T...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 24 5 • remove spark plug and pour about 1/2 oz. (15 ml) of sae 10 - 30 weight oil or fogging oil into the cylinder. Rotate the crankshaft...
5 - 25 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 periodic service schedule check clean, adjust, etc. Replace to perform service that is listed in this schedule but not described in ...
Maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 - 26 5 fuel system check for leaks at tank, cap, system lines, filters, pump, carburetor check system lines for cracks/deterioration thrott...
5 - 27 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. 5 capacities and replacement parts hardware periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tig...
5 - 28 maintenance read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes: 5.
A - 1 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Table of contents for appendix a title page no. Declaration of conformity .................................................................
A - 2 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
A - 3 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Declaration of conformity.
Appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. A - 4 declaration of conformity (continued).
A - 5 notes: read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Appendix a.
A - 6 appendix a read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all notices, cautions, warnings, and dangers. Notes:.
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