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  5. Installation And Operation Manual

Eaton 93PM Installation And Operation Manual

Manual is about: 20–100 kW (480V) – 100 kW Frame

Summary of 93PM

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    Eaton ® 93pm ups 20–100 kw (480v) – 100 kw frame installation and operation manual.

  • Page 3: Eaton

    Eaton ® 93pm ups 20–100 kw (480v) – 100 kw frame installation and operation manual.

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    Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality i table of contents 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    Table of contents ii eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4.5 sidecar integrated accessory cabinet-tie wiring installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4.6 sideca...

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    Table of contents eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality iii 6.3.8 transfer from double conversion mode to ess mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19 6.3.9 transfer from...

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    Table of contents iv eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 9 product specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality v list of figures figure 1-1. Eaton 93pm ups (20–100 kw) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    List of figures vi eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-10. Eaton 93pm-100-2 ups system oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5...

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality vii list of tables table 3-1. Air conditioning or ventilation requirements during full load operation . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 table 3-2. Ups ...

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    List of tables viii eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality this page intentionally left blank..

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1-1 chapter 1 introduction the eaton ® 93pm 20–100 kw uninterruptible power supply (ups) is a true online, continuous-duty, transformerless, double-conversion, solid-state, ...

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    Introduction 1-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 1-1. Eaton 93pm ups (20–100 kw) figure 1-2. Eaton 93pm ups (20–100 kw) with left or right mounted sidecar ups with left-mounted sidecar ups with righ...

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    Introduction eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1-3 1.1.2 control panel the control panel, located on the front of the ups, contains a color liquid crystal touch screen display (lcd) and a horizontal row of l...

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    Introduction 1-4 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1.1.8 advanced battery management advanced battery management (abm) technology uses sophisticated sensing circuitry and a three-stage charger. The charger i...

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    Introduction eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1-5 1.2.3 sidecar integrated accessory cabinet-bypass a sidecar integrated accessory cabinet-bypass (siac-b) provides maintenance bypass functions. The siac-b i...

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    Introduction 1-6 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1.2.9 monitoring and communication minislot cards – optional minislot cards support several protocols, such as snmp, smtp, http, modbus ® , and tcp/ip. See ...

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    Introduction eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1-7 1.5 using this manual this manual describes how to install and operate the eaton 93pm 20–100 kw. Read and understand the procedures described in this manual...

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    Introduction 1-8 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1.7 symbols, controls, and indicators the following are examples of symbols used on the ups or accessories to alert you to important information: risk of el...

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    Introduction eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1-9 1.8 for more information refer to the eaton 93pm integrated battery cabinet installation manual – large and large high rate, or the eaton 93pm universal int...

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    Introduction 1-10 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 1.9 getting help if help is needed with any of the following: l scheduling initial startup l regional locations and telephone numbers l a question about an...

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 2-1 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that should be followed during installation a...

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    Safety warnings 2-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality caution l installation or servicing should be performed by qualified service personnel knowledgeable of ups and battery systems, and required precautions...

  • Page 25: Section 1

    Section 1 installation.

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-1 chapter 3 ups installation plan and unpacking use the following basic sequence of steps to install the ups: 1. Create an installation plan for the ups system (chapter 3)...

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    Ups installation plan and unpacking 3-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality l the newer, more energy efficient data center cooling methods (such as air side economization) can create much wider ranges of tempe...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-3 the ups ventilation requirements are shown in table 3-1. To allow for future power upgrades, eaton recommends using air conditioning ...

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    Ups installation plan and unpacking 3-4 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality the ups equipment operating environment must meet the weight requirements shown in table 3-2 and the size requirements shown in figur...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-5 the ups cabinet uses forced air cooling to regulate internal component temperature. Air inlets are in the front of the cabinet and ou...

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    Ups installation plan and unpacking 3-6 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 3-1. Ups cabinet dimensions (front and right side views) dimensions are in millimeters [inches] front right side.

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-7 figure 3-2. Ups cabinet dimensions (top and bottom views) bottom dimensions are in millimeters [inches] front top front note top exha...

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    Ups installation plan and unpacking 3-8 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 3-3. Ups cabinet front and back floor mounting bracket mounting dimensions (back views) ups with sidecar ups.

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-9 figure 3-4. Ups cabinet with left-mounted or right-mounted sidecar dimensions (front and right side views) dimensions are in millimet...

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    Ups installation plan and unpacking 3-10 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 3-5. Ups cabinet with left-mounted or right-mounted sidecar dimensions (top and bottom views) dimensions are in millimeters [...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-11 figure 3-6. Ups cabinet center of gravity dimensions are in millimeters [inches] weight and center of gravity frame a mm (in) b mm (...

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    Ups installation plan and unpacking 3-12 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 3-7. Ups cabinet with left-mounted or right-mounted sidecar center of gravity dimensions are in millimeters [inches].

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-13 figure 3-8. Remote epo switch dimensions weight and center of gravity with left-mounted sidecar (letters a, b, and c map to figure 3...

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    Ups installation plan and unpacking 3-14 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3.2.2 ups system power wiring preparation read and understand the following notes while planning and performing the installation: wa...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-15 l the bypass feed into this equipment uses three wires. The rectifier feed into this equipment uses three wires. The phases must be ...

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    Ups installation plan and unpacking 3-16 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 3-9. 93pm external parallel wire length note required parallel system wiring length must be equal to ensure approximately equ...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-17 for external wiring recommendations, including the minimum awg size of external wiring, seetable 3-4 or table 3-5. Wire sizes listed...

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    Ups installation plan and unpacking 3-18 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality table 3-5. Input/output ratings and external wiring recommendations for the eaton 93pm-100-2 and 93pm-100-3 (n+1) basic unit rating ...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-19 the power wiring terminals are pressure terminations, ul and csa rated. See table 3-6 for external power cable terminations. Figure ...

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    Ups installation plan and unpacking 3-20 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality conduit sizes were chosen from nec table 4, electrical metallic tubing (emt). See table 3-7 or table 3-8 for conduit recommendations...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-21 table 3-8. Power cable conduit recommendations for the eaton 93pm-100-2 and eaton 93pm-100-3 (n+1) ups model ups rating voltage term...

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    Ups installation plan and unpacking 3-22 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality external overcurrent protection and disconnect are not provided by this product, but are required by codes. See table 3-4 or table 3...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-23 the line-to-line unbalanced output capability of the ups is limited only by the full load per phase current values for ac output to ...

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    Ups installation plan and unpacking 3-24 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality there is no manual dc disconnect device within the ups. Battery voltage is computed at 2 volts per cell as defined by article 480 of...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-25 table 3-12. Recommended dc input battery disconnect circuit breaker ratings (240 cell) output rating ups model ups rating 480v eaton...

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    Ups installation plan and unpacking 3-26 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3.2.4 ups system interface wiring preparation control wiring for features and options should be connected at the customer interface ...

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-27 l the maximum distance between the repo and the ups cannot exceed 150m (500 ft). L alarm relay contacts have a maximum current ratin...

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    Ups installation plan and unpacking 3-28 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 3-10. Ups cabinet as shipped on pallet.

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    Ups installation plan and unpacking eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3-29 figure 3-11. Ups cabinet with left-mounted or right-mounted sidecar as shipped on pallet ups with left-mounted sidecar ups with righ...

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    Ups installation plan and unpacking 3-30 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality this page intentionally left blank..

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-1 chapter 4 ups system installation 4.1 preliminary installation information warning installation should be performed only by qualified personnel. Refer to the following w...

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    Ups system installation 4-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-1. Removing the pallet skids and supports – eaton 93pm ups warning do not remove or loosen the cabinet mounting or cabinet support bolts...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-3 figure 4-2. Removing the sidecar pallet skids and supports – eaton 93pm ups 6. Turn each jacking bolt consecutively, two full turns, until the pa...

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    Ups system installation 4-4 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 14. If a sidecar is attached to the ups, remove the sidecar mounting bolts holding the front and rear sidecar supports to the cabinet base (see f...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-5 figure 4-3. Removing the sidecar rear shipping bracket – eaton 93pm ups 4.3 integrated battery cabinet installation if installing integrated batt...

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    Ups system installation 4-6 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4.5 sidecar integrated accessory cabinet-tie wiring installation if an siac-t is attached to the ups, refer to the eaton 93pm sidecar integrated ...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-7 9. Top entry wiring. Remove the top conduit plate (see figure 4-5) from the top of the sidecar. Identify all conduit requirements and mark their ...

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    Ups system installation 4-8 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-4. Ups conduit and wire entry locations bottom entry conduit landing for ac input and output, and dc input (remove panel to drill or pun...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-9 figure 4-5. Sidecar conduit and wire entry locations top entry conduit landing for ac input and output, and dc input (remove panel to drill or pu...

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    Ups system installation 4-10 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-6. Ups inter-cabinet wiring access location inter-cabinet wiring access to route interface wiring between cabinets. Inter-cabinet wirin...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-11 figure 4-7. Power terminal locations dc input from battery (see figure 4-8 for detail.) ac input to ups rectifier (a, b, c) (see figure 4-8 for ...

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    Ups system installation 4-12 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-8. Power terminal detail 4.10 battery power wiring caution when sizing the battery system, do not exceed the internal battery charger c...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-13 4.11 installing interface connections use the procedures in the following paragraphs to connect the customer and battery interface connections. ...

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    Ups system installation 4-14 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 15. If wiring battery detect connections, proceed to paragraph 4.11.2; if wiring battery shunt trip connections, proceed to paragraph 4.11.3; if...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-15 figure 4-10. Interface terminal detail figure 4-11. Bottom access interface wiring location pull chain terminals minislot communication bay 2 mi...

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    Ups system installation 4-16 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-12. Wire tie anchors figure 4-13. Building alarm terminal block connector assignments wire tie anchors table 4-1. Building alarm connec...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-17 figure 4-14. Relay contact terminal block connector assignments 4.11.2 installing battery detect interface connections to install wiring: 1. Ver...

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    Ups system installation 4-18 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5. Proceed to step 15. 6. Bottom entry wiring. Remove the bottom interface entry conduit landing plate to drill or punch holes (see figure 4-11)...

  • Page 75

    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-19 4. Remove the screws securing the internal safety shield panel above the bottom safety panel and remove the panel to gain access to the battery ...

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    Ups system installation 4-20 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-15. Battery shunt trip location shunt trip terminals (see figure 4-16 for detail.).

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-21 figure 4-16. Battery shunt trip terminal detail figure 4-17. Battery shunt trip terminal assignments shunt trip terminals (see figure 4-17 for t...

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    Ups system installation 4-22 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4.11.4 generator interface connections if ess is enabled and the ups will be fed by a site generator at any time, the on generator building alar...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-23 4.11.5 installing external parallel can control wiring and connections to install wiring: 1. Verify the ups system is turned off and all power s...

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    Ups system installation 4-24 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality table 4-4. External parallel can and pull chain connections external parallel terminal block name description 1 pull chain external parallel pul...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-25 figure 4-18. External parallel can wiring figure 4-19. External parallel terminal block 1 2 3 4 5 6 7 8 9 10 ups 1 external parallel tb 1 2 3 4 ...

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    Ups system installation 4-26 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4.11.6 installing external parallel pull chain control wiring and connections to install wiring: 1. Verify the ups system is turned off and all ...

  • Page 83

    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-27 14. Route the external parallel pull chain control wiring through the top interface entry conduit landing plate to the ups external parallel and...

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    Ups system installation 4-28 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-20. External parallel pull chain wiring 1 2 3 4 5 6 7 8 9 10 ups 1 external parallel tb 1 2 3 4 5 6 7 8 9 10 ups 4 (if installed) exter...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-29 4.12 installing a repo switch a latching-type remote emergency power-off (repo) switch can be used in an emergency to shut down the ups and remo...

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    Ups system installation 4-30 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 4-21. Repo switch 11. Route the repo wiring through the bottom interface entry conduit landing plate to the bottom access interface wirin...

  • Page 87

    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-31 figure 4-23. Normally-open repo switch wiring figure 4-24. Normally-closed repo switch wiring table 4-6. Normally-open repo connections and wire...

  • Page 88

    Ups system installation 4-32 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4.13 initial startup startup may be performed by the customer’s battery qualified electrical contractor for single (not parallel) ups installati...

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    Ups system installation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 4-33 installation checklist o all packing materials and restraints have been removed from each cabinet. O the ups cabinet is placed in its installed ...

  • Page 90

    Ups system installation 4-34 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality notes ________________________________________________________________________ _________________________________________________________________...

  • Page 91: Section 2

    Section 2 operation.

  • Page 93

    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-1 chapter 5 understanding ups operation 5.1 ups system overview the eaton 93pm ups is a continuous-duty, solid-state, transformerless, three-phase, true online system that...

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    Understanding ups operation 5-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5.2 single ups a single ups operates independently to support an applied load from the inverter, providing conditioned and uninterruptible ac...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-3 figure 5-2. Path of current through the ups in energy saver system mode 5.2.3 normal mode during normal mode, power for the system is derived...

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    Understanding ups operation 5-4 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-3. Path of current through the ups in normal mode 5.2.4 bypass mode caution the critical load is not protected from voltage or frequ...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-5 if the ups transfers to bypass mode from normal mode due to any reason other than operator intervention, the ups automatically attempts to tr...

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    Understanding ups operation 5-6 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-5. Path of current through the ups in battery mode bypass input static switch bypass switchgear rectifier inverter inverter switchge...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-7 5.3 single ups unit system oneline configurations the system oneline drawings in this section show the simplified internal structure of the u...

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    Understanding ups operation 5-8 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-6. Eaton 93pm-100-1 ups system oneline optional single-feed jumper battery breaker external battery cabinet (not supplied with the u...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-9 figure 5-7. Eaton 93pm-100-1 ups system with two-breaker bypass oneline optional single-feed jumper two-breaker bypass cabinet battery breake...

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    Understanding ups operation 5-10 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-8. Eaton 93pm-100-1 ups system with three-breaker bypass oneline optional single-feed jumper three-breaker bypass cabinet battery b...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-11 figure 5-9. Eaton 93pm-100-1 ups system with four-breaker bypass oneline four-breaker bypass cabinet battery breaker external battery cabine...

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    Understanding ups operation 5-12 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-10. Eaton 93pm-100-2 ups system oneline optional single-feed jumper battery breaker external battery cabinet (not supplied with the...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-13 figure 5-11. Eaton 93pm-100-2 ups system with two-breaker bypass oneline optional single-feed jumper two-breaker bypass cabinet battery brea...

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    Understanding ups operation 5-14 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-12. Eaton 93pm-100-2 ups system with three-breaker bypass oneline optional single-feed jumper three-breaker bypass cabinet battery ...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-15 figure 5-13. Eaton 93pm-100-2 ups system with four-breaker bypass oneline four-breaker bypass cabinet battery breaker external battery cabin...

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    Understanding ups operation 5-16 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-14. Eaton 93pm-100-3 ups system oneline optional single-feed jumper battery breaker external battery cabinet (not supplied with the...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-17 figure 5-15. Eaton 93pm-100-3 ups system with two-breaker bypass oneline optional single-feed jumper two-breaker bypass cabinet battery brea...

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    Understanding ups operation 5-18 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 5-16. Eaton 93pm-100-3 ups system with three-breaker bypass oneline e6, e7, e8 optional single-feed jumper battery breaker three-brea...

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    Understanding ups operation eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 5-19 figure 5-17. Eaton 93pm-100-3 ups system with four-breaker bypass oneline battery breaker four-breaker bypass cabinet external battery cabin...

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    Understanding ups operation 5-20 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality this page intentionally left blank..

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-1 chapter 6 ups operating instructions this section describes how to operate the ups. 6.1 ups controls and indicators the controls and indicators identified and described ...

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    Ups operating instructions 6-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.2 using the control panel the following paragraphs describe the ups control panel, including controls and indicators, and how to monitor ups...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-3 6.2.1 status indicators the four symbols on the bottom of the control panel are status indicators. These colored light emitting diode (led) la...

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    Ups operating instructions 6-4 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.2.3 using the lcd touch screen the lcd touch screen on the control panel provides an operator interface with the ups system. Figure 6-3 iden...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-5 6.2.4 using the menu the ups navigation tab menu bar allows you to display data in the information area to help you monitor and control ups op...

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    Ups operating instructions 6-6 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.2.6 display menu operation table 6-3 describes the menu functions and how to use them. Table 6-3. Display menu operation function subfunctio...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-7 figure 6-5. Typical meters summary screen figure 6-6. Typical active events screen.

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    Ups operating instructions 6-8 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 6-7. Typical system log screen figure 6-8. Typical settings user screen.

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-9 figure 6-9. Typical information screen figure 6-10. Typical about screen.

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    Ups operating instructions 6-10 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 6-11. Typical settings configuration 1 screen figure 6-12. Typical settings configuration 2 screen.

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-11 figure 6-13. Typical statistics screen 6.2.7 sign in the controls and setting screens are restricted. The user must sign in using a password ...

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    Ups operating instructions 6-12 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 6-14. Sign in password screen figure 6-15. Sign in keypad.

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-13 6.2.8 system controls tap the controls tab on the main menu navigation bar to display the controls screen. Double conversion operation, trans...

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    Ups operating instructions 6-14 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality figure 6-17. Typical ups control screen figure 6-18. Typical upm select screen.

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-15 figure 6-19. Typical upm control screen figure 6-20. Typical eaa control screen.

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    Ups operating instructions 6-16 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.3 single ups operation 6.3.1 starting the ups in double conversion mode to start the ups system: 1. Close the ups input feeder circuit brea...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-17 6.3.2 starting the ups in bypass mode if the inverter output of the ups is not available and the critical load needs to be energized: caution...

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    Ups operating instructions 6-18 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.3.4 starting a single upm to start a single upm: 1. Close the ups input feeder circuit breaker. 2. If dual feed, close the ups bypass input...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-19 6.3.7 transfer from ess mode to double conversion mode to transfer the load to standard normal mode: 1. Tap the controls tab on the main menu...

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    Ups operating instructions 6-20 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.3.10 single upm shutdown to shut down a single upm: 1. Tap the controls tab on the main menu navigation bar. The system control screen is d...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-21 6.3.13 charger control to turn the battery charger on: 1. Tap the controls tab on the main menu navigation bar. The control screen is display...

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    Ups operating instructions 6-22 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 3. To restart the ups after using the load off follow the procedure in paragraph 6.3.1 or 6.3.2. Warning power is present inside the ups cabi...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-23 figure 6-21. Repo operation activated (pushbutton locked into place.) deactivated (unlock pushbutton to release.).

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    Ups operating instructions 6-24 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.4 multiple external parallel system operation 6.4.1 starting the parallel system in double conversion mode to start the ups system: 1. Clos...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-25 6.4.2 starting the parallel system in bypass mode if the inverter output of the ups is not available and the critical load needs to be energi...

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    Ups operating instructions 6-26 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.4.4 starting a single upm to start a single upm: 1. Close the ups input feeder circuit breaker. 2. If dual feed, close the ups bypass input...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-27 6.4.7 transfer from ess mode to double conversion mode to transfer the load to standard normal mode: 1. Tap the controls tab on the main menu...

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    Ups operating instructions 6-28 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.4.10 single upm shutdown to shut down a single upm: 1. Tap the controls tab on the main menu navigation bar. The system control screen is d...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-29 8. Repeat steps 4 through 7 selecting upm 2 to shut down upm 2. The upm status indicates shutdown. The input, output, and battery switchgear ...

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    Ups operating instructions 6-30 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.4.14 parallel system and critical load shutdown to perform maintenance or service on the critical load, shut down power to the load: 1. Tur...

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    Ups operating instructions eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6-31 6.4.17 using the load off command an ups shutdown is initiated by the load off command on the ups control screen. The ups load off controls t...

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    Ups operating instructions 6-32 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 6.4.18 using the remote emergency power-off switch warning emergency power off (epo) and remote emergency power off (repo) functionality is d...

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 7-1 chapter 7 communication this chapter describes the communication features of the eaton 93pm ups. For terminal wiring information, see paragraph 3.2.4 and paragraph 4.11....

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    Communication 7-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 7.2 building alarm monitoring this standard feature lets you connect the ups to your building alarms, such as smoke detectors or overtemperature alarms. Th...

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    Communication eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 7-3 l ability to give an unlimited number of coworkers access to the real-time data and reports found in predictpulse’s online dashboard and mobile app. This a...

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    Communication 7-4 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality this page intentionally left blank..

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 8-1 chapter 8 ups maintenance the components inside the ups cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, wi...

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    Ups maintenance 8-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 8.2 performing preventive maintenance the ups system requires very little preventive maintenance. However, the system should be inspected periodically to...

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    Ups maintenance eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 8-3 figure 8-1. Air filter location periodic maintenance periodic inspections of the ups should be made to determine if components, wiring, and connections e...

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    Ups maintenance 8-4 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 8.3 installing batteries install batteries in accordance with the battery and battery system manufacturer's instructions. 8.4 recycling the used battery ...

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 9-1 chapter 9 product specifications 9.1 model numbers the ups is housed in a free-standing cabinet with safety shields behind the door. The ups is available in 50 or 60 hz ...

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    Product specifications 9-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality 9.2.2 ups output 9.2.3 ups environmental ups output capacity 100% rated current output voltage regulation ± 1% (10% to 100% load) output voltage 4...

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    Eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality w-1 warranty limited factory warranty for three-phase eaton 93pm ups and 93pm ups accessory products warrantor: the warrantor for the limited warranties set forth herein is ...

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    Warranty w-2 eaton 93pm ups (20–100 kw, 480v – 100 kw frame) installation and operation manual p-164000227—rev 6 www.Eaton.Com/powerquality this warranty is the end­user's sole remedy and is expressly in lieu of, and there are no other, expressed or implied guarantees or warranties (including any im...

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    *p-164000227 6* p-164000227 6.