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Eaton 93PM User And Installation Manual

Manual is about: 20–100 kW (480V) – 100 kW Frame

Summary of 93PM

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    Eaton 93pm ups p-164000249 30-200 kw user's and installation guide.

  • Page 3: Eaton 93Pm Ups

    Eaton 93pm ups 30-200 kw user's and installation guide.

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    Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. This is a prod...

  • Page 5: Contents

    P-164000249 30-200 kw i revision 2 user's and installation guide contents 1 safety instructions................................................................................................................................................................................................................

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    Ii 30-200 kw p-164000249 user's and installation guide revision 2 6.1.1 control panel................................................................................................................................................................. 58 6.1.2 status indicators..............................

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    P-164000249 30-200 kw iii revision 2 user's and installation guide list of figures figure 1-1: recycling batteries symbol................................................................................................................................................. 5 figure 1-2: weee symbol...........

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    Iv 30-200 kw p-164000249 user's and installation guide revision 2 list of tables table 2-1: ups configurations..............................................................................................................................................................23 table 2-2: standard and optio...

  • Page 9: 1 Safety Instructions

    P-164000249 30-200 kw 1 revision 2 user's and installation guide 1 safety instructions important safety instructions save these instructions this manual contains important instructions that should be followed during installation and maintenance of the ups and batteries. Please read all instructions ...

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    2 30-200 kw p-164000249 user's and installation guide revision 2 warning • the ups is powered by its own energy source (batteries). The output terminals may be energised even when the ups is disconnected from an ac source. To reduce the risk of fire or electric shock, install this ups in a temperatu...

  • Page 11: 1.1 Audience

    P-164000249 30-200 kw 3 revision 2 user's and installation guide caution • installation or servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries. Consider all warnings, cautions, and notes bef...

  • Page 12: 1.3 User Precautions

    4 30-200 kw p-164000249 user's and installation guide revision 2 • emc directive 2004/108/ec declaration of conformity with ups harmonised standards and directives en 62040-1 (safety) and en 62040-2 (emc) are available at www.Eaton.Eu/93pm or by contacting your nearest eaton office or authorized par...

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    P-164000249 30-200 kw 5 revision 2 user's and installation guide warning hydrogen and oxygen gases are emitted from batteries into the surrounding atmosphere during charge, float charge, heavy discharge, and overcharge. Explosive gas mixture may be created if the hydrogen concentration exceeds 4 % b...

  • Page 14: 1.7 For More Information

    6 30-200 kw p-164000249 user's and installation guide revision 2 figure 1-2: weee symbol this symbol indicates that you should not dis- card waste electrical or electronic equipment (weee) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. 1.6 convention...

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    P-164000249 30-200 kw 7 revision 2 user's and installation guide • regional locations and telephone numbers • a question about any of the information in this manual • a question this manual does not answer.

  • Page 16: 2 Introduction to Eaton Ups

    8 30-200 kw p-164000249 user's and installation guide revision 2 2 introduction to eaton ups the eaton ® 93pm uninterruptible power supply (ups) is a true online, continuous-duty, transformerless, double-conversion, solid-state, three-phase system, supplying conditioned and uninterruptible ac power ...

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    P-164000249 30-200 kw 9 revision 2 user's and installation guide figure 2-1: eaton 93pm ups 2.1 looking inside the ups system the system level static bypass in the eaton 93pm ups cabinet determines the attainable output power of the ups. The static bypass line consists of static switch and a backfee...

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    10 30-200 kw p-164000249 user's and installation guide revision 2 the 30-50 kw 93pm ups includes a 50 kw rated static bypass section, one upm power module, and internal batteries. In addition to the internal batteries, also external batteries can be connected. The main components of this ups are dep...

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    P-164000249 30-200 kw 11 revision 2 user's and installation guide figure 2-2: 93pm 50 kw ups wiring diagram.

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    12 30-200 kw p-164000249 user's and installation guide revision 2 in the 80-200 kw units, the upm power modules are paralleled internally. These units do not include internal batteries. Figure 2-3: 93pm 150 kw ups wiring diagram on page 12 shows the construction of the 150 kw 93pm ups with three pow...

  • Page 21: 2.2 Ups Operating Modes

    P-164000249 30-200 kw 13 revision 2 user's and installation guide the rectifier input switch and battery breaker are available as standard for the 30-50 kw units, and as optional for the 80-150 kw units. The internal mbs is available as optional for the 30-150 kw units. These options are not availab...

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    14 30-200 kw p-164000249 user's and installation guide revision 2 internal relay contacts figure 2-4: path of current through the ups in double conversion mode three-phase ac input power is converted to dc using a multilevel converter with igbt devices to produce a regulated dc voltage to the invert...

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    P-164000249 30-200 kw 15 revision 2 user's and installation guide 2.2.1.2 energy saver system mode in ess mode the ups safely provides mains current directly to the load when the input is within the acceptable limits by its voltage and frequency. The ups status indicated on the display is “unit onli...

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    16 30-200 kw p-164000249 user's and installation guide revision 2 internal relay contacts battery breaker figure 2-6: path of current through the ups in battery mode during a utility power failure, the rectifier no longer has an ac utility source from which to supply the dc output current required t...

  • Page 25: 2.3 Ups Features

    P-164000249 30-200 kw 17 revision 2 user's and installation guide note the critical load is not protected while the ups is in bypass mode. Internal relay contacts figure 2-7: path of current through the ups in bypass mode in bypass mode, the output of the system is provided with three-phase ac power...

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    18 30-200 kw p-164000249 user's and installation guide revision 2 2.3.1 advanced battery management advanced battery management technology uses sophisticated sensing circuitry and a three-stage charging technique that extends the useful service life of ups batteries while optimizing the battery rech...

  • Page 27: 2.5 Options and Accessories

    P-164000249 30-200 kw 19 revision 2 user's and installation guide 2.5 options and accessories contact an eaton sales representative for information about the available options. 2.5.1 maintenance bypass switch the maintenance bypass switch (mbs) enables power to completely bypass and isolate the ups ...

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    20 30-200 kw p-164000249 user's and installation guide revision 2 1. Maintenance bypass switch (mbp) 2. Maintenance isolation switch (mis) figure 2-8: two-switch mbs electrical connection drawing.

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    P-164000249 30-200 kw 21 revision 2 user's and installation guide 1. Bypass input breaker (bib) 2. Maintenance isolation switch (mis) 3. Maintenance bypass switch (mbp) figure 2-9: three-switch mbs electrical connection drawing for external mbs installation instructions, see a separate manual..

  • Page 30: 2.6 Battery System

    22 30-200 kw p-164000249 user's and installation guide revision 2 2.5.2 top air exhaust kit the top air exhaust kit is used to direct the ups cooling air front-to-top. The kit will eliminate the cooling clearance requirement from the back of the unit, and enable installing the 93pm ups even against ...

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    P-164000249 30-200 kw 23 revision 2 user's and installation guide 2.7 basic system configurations ups power rating the maximum attainable ups system power rating is determined by the size of static bypass. The number of upm power modules determines the nominal power rating of the ups. If upgradeabil...

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    24 30-200 kw p-164000249 user's and installation guide revision 2 30-50 kw 80-100 kw 120-150 kw 160-200 kw rectifier input switch is standard option option - internal battery breaker bb standard option option - chimney / front-to-top air flow - option option option battery start standard standard st...

  • Page 33: 3.2 Site Preparations

    P-164000249 30-200 kw 25 revision 2 user's and installation guide 3 ups installation plan and unpacking use the following basic sequence of steps to install the ups: 1. Create an installation plan for the ups system 2. Prepare your site for the ups system 3. Inspect and unpack the ups cabinet 4. Unl...

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    26 30-200 kw p-164000249 user's and installation guide revision 2 failure to follow guidelines may void your warranty. The ups equipment operating environment must meet the weight requirements shown in table 3-2: ups cabinet weights on page 26, and the size requirements shown in table 3-1: dimension...

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    P-164000249 30-200 kw 27 revision 2 user's and installation guide 30-50 kw 80-200 kw from top of cabinet 500 mm 800 mm from front of cabinet 900 mm 900 mm from back of cabinet 0 mm 0 mm table 3-4: ups cabinet minimum clearances with top air exhaust kit • x = clearance at back of cabinet • y = cleara...

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    28 30-200 kw p-164000249 user's and installation guide revision 2 rating heat rejection (btu/h x 1000) heat rejection (kw) 30 kw 4.30 1.3 40 kw 5.73 1.7 50 kw 7.16 2.1 80 kw 11.45 3.4 100 kw 14.32 4.2 120 kw 17.18 5.0 150 kw 21.48 6.3 160 kw 22.91 6.7 200 kw 28.64 8.4 table 3-5: air conditioning or ...

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    P-164000249 30-200 kw 29 revision 2 user's and installation guide figure 3-3: 93pm 160-200 kw ups dimensions figure 3-4: eaton 93pm 80-150 kw ups top air exhaust kit dimensions.

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    30 30-200 kw p-164000249 user's and installation guide revision 2 figure 3-5: eaton 93pm 200 kw ups top air exhaust kit dimensions 3.2.2 ups system power wiring preparation note if installing a maintenance bypass, a minimum of two separate feeds with upstream feeder breakers, or a single feed with t...

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    P-164000249 30-200 kw 31 revision 2 user's and installation guide • the bypass feed into this equipment uses four wires. The rectifier feed into this equipment uses three or four wires. The phases must be symmetrical about ground (from a wye source) for proper equipment operation. • if the load requ...

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    32 30-200 kw p-164000249 user's and installation guide revision 2 rated power rated voltage rectifier input rated current rectifier input max. Current ups output/ bypass rated current ups output/ bypass max. Current battery rated current battery max. Current 400 v 76 90 74 87 121 158 415 v 73 86 71 ...

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    P-164000249 30-200 kw 33 revision 2 user's and installation guide terminal function terminal function tightening torque nm ac input to ups rectifier x1 l1, l2, l3, n check the tightening torque from the con- nector label. Ac input to bypass x2 l1, l2, l3, n check the tightening torque from the con- ...

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    34 30-200 kw p-164000249 user's and installation guide revision 2 3.2.3 ups system interface wiring preparation control wiring for features and options should be connected at the customer interface terminal blocks located on top front of the ups, behind the door. Danger do not directly connect relay...

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    P-164000249 30-200 kw 35 revision 2 user's and installation guide note the ups cabinet is heavy. If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury. The ups cabinet is bolted to a wooden pallet supported by wood skids. To remove the pallet, perform the f...

  • Page 44: 4 Ups System Installation

    36 30-200 kw p-164000249 user's and installation guide revision 2 4 ups system installation the customer has to supply the wiring to connect the ups to the local power source. The electrical installation procedure is described in the following section. The installation inspection and the initial sta...

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    P-164000249 30-200 kw 37 revision 2 user's and installation guide 13. When all wiring is complete, reinstall safety shield panels removed in previous steps. 14. Close the door and secure with latch. 15. If installing a parallel system, repeat the above steps to all units in the system. Figure 4-1: 9...

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    38 30-200 kw p-164000249 user's and installation guide revision 2 figure 4-2: 93pm 80-150 kw ups gland plate and connector locations.

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    P-164000249 30-200 kw 39 revision 2 user's and installation guide figure 4-3: 93pm 160-200 kw ups gland plate and connector locations top cable access kit the following figure shows the top cable access kit for 30-150 kw ups units. The top cable access kit is optional. For more information, see chap...

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    40 30-200 kw p-164000249 user's and installation guide revision 2 figure 4-4: 93pm 30-150 kw top cable access kit 4.2 battery system installation this ups may have internal batteries. Connection of these batteries is to be left to the responsibility of the commissioning personnel in order to avoid d...

  • Page 49: Power Wiring

    P-164000249 30-200 kw 41 revision 2 user's and installation guide 4.3 installing ups external battery cabinet and battery power wiring for the 93pm product line, there are two different battery cabinets: ebc-s and ebc-l. The 93pm 30-50 kw ups uses 36 battery blocks per string, and the 80-200 kw ups ...

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    42 30-200 kw p-164000249 user's and installation guide revision 2 figure 4-5: 93pm battery cabinet (ebc-s).

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    P-164000249 30-200 kw 43 revision 2 user's and installation guide figure 4-6: 93pm battery cabinet (ebc-l).

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    44 30-200 kw p-164000249 user's and installation guide revision 2 figure 4-7: ups cabinet through holes a dc-rated circuit breaker within each cabinet provides protection and servicing isolation. The battery cabinets use convection cooling to regulate internal component temperature. Air inlets are o...

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    P-164000249 30-200 kw 45 revision 2 user's and installation guide 8. If multiple cabinets are to be used, repeat the steps to the rest of the cabinets and be sure to daisy chain the signal wire harnesses in the next cabinet. Note the battery cabinet is heavy. If unpacking instructions are not closel...

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    46 30-200 kw p-164000249 user's and installation guide revision 2 figure 4-8: connections of the epo switch from remote epo switch to customer interface terminal block epo in ups cabinet remarks no 1-2 nc 3-4 wire jumper between 1-2 must be in- stalled for proper functions. Table 4-1: remote epo wir...

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    P-164000249 30-200 kw 47 revision 2 user's and installation guide 4.5.2 battery breaker wiring interface when using the original accessory battery cabinet from the manufacturer, the battery breaker interface wiring is provided with the cabinet. Connecting it requires only routing the wires from the ...

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    48 30-200 kw p-164000249 user's and installation guide revision 2 4.6 wiring parallel 93pm ups systems the outputs of multiple 93pm ups systems can be connected in parallel. Up to four (4) units can be paralleled. The ups static bypass power rating needs to be identical among all paralleled units. H...

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    P-164000249 30-200 kw 49 revision 2 user's and installation guide mob’s module output breakers (mobs) allow the output of the ups to be disconnected from the other upss and system load for maintenance and service. Design considerations assume that each ups has a module output breaker (mob). The brea...

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    50 30-200 kw p-164000249 user's and installation guide revision 2 4.6.2 control signals overview two controls signals (external can network, bypass pull-chain) are required for external paralleling. Both of these control signals are fault tolerant and alarmed when disconnected. External can (ecan) e...

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    P-164000249 30-200 kw 51 revision 2 user's and installation guide figure 4-11: simplified can and pull-chain wiring for parallel ups system note this drawing is for distributed bypass wiring purposes and is not a floor layout plan. Upss can be placed in any physical order. Note external can connecti...

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    52 30-200 kw p-164000249 user's and installation guide revision 2 figure 4-13: can and pull-chain wiring for parallel ups without mobs note nc and no designations on mob aux contacts are defined with breaker in off (open) position. If mob contacts have pigtail leads, use the same wire gauge to conne...

  • Page 61: 5 Communication Interfaces

    P-164000249 30-200 kw 53 revision 2 user's and installation guide 5 communication interfaces this section describes the communication features of the eaton 93pm ups. The ups has the following communication interfaces: 1. Mini-slot 1 2. Mini-slot 2 3. Mini-slot 3 4. Usb device (connection to computer...

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    54 30-200 kw p-164000249 user's and installation guide revision 2 figure 5-2: network card-ms • px gateway card provides remote monitoring through a web browser interface, e-mail, and a network management system (nms) using snmp and connects to a twisted-pair ethernet (10/100baset) network. The card...

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    P-164000249 30-200 kw 55 revision 2 user's and installation guide figure 5-4: relay card-ms • network and modbus card - ms provides remote monitoring through a web browser interface, e-mail, and a network management system (nms) using snmp and connects to a twisted-pair ethernet (10/100baset) networ...

  • Page 64: 5.3 Signal Input Monitoring

    56 30-200 kw p-164000249 user's and installation guide revision 2 figure 5-6: industrial relay card-ms 5.2 intelligent power software intelligent power software are productivity tools for ups power management. The intelligent power protector (ipp) application provides automatic, graceful shutdown of...

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    P-164000249 30-200 kw 57 revision 2 user's and installation guide note contacts should not be operated in excess of 30 vac (rms) and 30 vdc at 5 a maximum..

  • Page 66: 6 Ups Operating Instructions

    58 30-200 kw p-164000249 user's and installation guide revision 2 6 ups operating instructions this section describes how to operate the ups. Note before starting the ups, ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel. The pre...

  • Page 67

    P-164000249 30-200 kw 59 revision 2 user's and installation guide figure 6-1: parts of the display the display consists of the following parts: • a: status bar the status bar displays the ups name, state, current date and time, meters information, and a sign in/out button. Active alarms and warnings...

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    60 30-200 kw p-164000249 user's and installation guide revision 2 6.1.2 status indicators the four symbols below the display are status indicators. They are colored light emitting diode (led) lamps, and they work in conjunction with the alarm horn to let you know the operating status of the ups. Ind...

  • Page 69: 6.2 Steps to Operate The Ups

    P-164000249 30-200 kw 61 revision 2 user's and installation guide 6.1.3 system events when the ups system is running in double conversion mode, it continually monitors itself and the incoming utility power. In battery or bypass modes, the ups may issue alarms to let you know exactly what event cause...

  • Page 70: 6.3 Signing In

    62 30-200 kw p-164000249 user's and installation guide revision 2 main menu submenu functions ups module map module map shows the status of each upm. System overview system overview shows the status and meters summary for each ups. Ess ess mimic screen shows the approximated consumption and energy s...

  • Page 71

    P-164000249 30-200 kw 63 revision 2 user's and installation guide 1. Press the lock button in the upper right corner of the screen. 2. Type your passcode and press ok. 3. You are signed in. Press continue to return to the previous screen. There are three attempts to input the password. If an incorre...

  • Page 72

    64 30-200 kw p-164000249 user's and installation guide revision 2 6.4.2 starting the ups system in bypass mode if the inverter output of the ups is not available and the critical load needs to be energized, perform the following procedure: caution in bypass mode, the critical load is not protected f...

  • Page 73

    P-164000249 30-200 kw 65 revision 2 user's and installation guide 6.4.4 transfer from bypass to double conversion mode to transfer the critical load to double conversion mode, perform the following procedure: 1. Press the controls button in the main menu. The system controls screen appears. 2. Press...

  • Page 74

    66 30-200 kw p-164000249 user's and installation guide revision 2 6.4.7 ups system and critical load shutdown to perform maintenance or service on the critical load, shut down power to the load by performing the following procedure: 1. Turn off all equipment that is being powered by the ups system. ...

  • Page 75: 6.5 Ups Control Instructions

    P-164000249 30-200 kw 67 revision 2 user's and installation guide 3. To restart the ups system, follow the procedure in chapter 6.4.1 starting the ups system in double conversion mode on page 63 or chapter 6.4.2 starting the ups system in bypass mode on page 64. 6.5 ups control instructions 6.5.1 st...

  • Page 76: 6.6 Upm Control Instructions

    68 30-200 kw p-164000249 user's and installation guide revision 2 6.5.3 enabling and disabling the battery charger to turn the battery charger on or off, perform the following procedure: 1. Press the controls button in the main menu. The system controls screen appears. 2. On the system controls scre...

  • Page 77: Mechanical Bypass

    P-164000249 30-200 kw 69 revision 2 user's and installation guide 4. On the upm control screen, select shut down module. 6.7 using the remote emergency power-off switch a ups emergency power-off is initiated by the epo pushbutton switch. In an emergency, you can use this switch to control the ups ou...

  • Page 78

    70 30-200 kw p-164000249 user's and installation guide revision 2 note the integral mbs and static bypass need to supplied by the same source. To turn the ups to mechanical bypass switch: 1. The normal start position should be following: maintenance bypass switch (mbs) figure 6-6: the normal positio...

  • Page 79: Conversion Mode

    P-164000249 30-200 kw 71 revision 2 user's and installation guide 6.9 turning ups from mechanical bypass to double conversion mode to turn the ups back to double conversion mode: 1. The normal start position should be the following: figure 6-8: mechanical bypass mode 2. Turn on rectifier switch to c...

  • Page 80: 7 Ups Maintenance

    72 30-200 kw p-164000249 user's and installation guide revision 2 7 ups maintenance the components inside the ups cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. This design allows authorized service personn...

  • Page 81

    P-164000249 30-200 kw 73 revision 2 user's and installation guide 7.2 performing preventive maintenance the ups system requires very little preventive maintenance. However, the system should be inspected periodically to verify that the units are operating normally and that the batteries are in good ...

  • Page 82

    74 30-200 kw p-164000249 user's and installation guide revision 2 note work on energized circuit must be performed only by authorized personnel. 7.2.4 annual maintenance annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of ...

  • Page 83: 7.4 Maintenance Training

    P-164000249 30-200 kw 75 revision 2 user's and installation guide danger hazardous materials. Batteries may contain high voltages, and caustic, toxic and flammable substances. Batteries can injure or kill people and damage equipment if used improperly. Do not discard unwanted batteries or battery ma...

  • Page 84: 8 Technical Data

    76 30-200 kw p-164000249 user's and installation guide revision 2 8 technical data for complete technical specification, contact your eaton representative. Due to continuous product improvement programs, specifications are subject to change without notice. 8.1 standards safety: iec 62040-1, iec 6095...

  • Page 85: 8.2 Ups System Input

    P-164000249 30-200 kw 77 revision 2 user's and installation guide 8.2 ups system input rated input voltage voltage tolerance, (rectifier input) voltage tolerance, (bypass input) 220/380 v; 230/400 v; 240/415 v 230 v -15 % / +20 % 230 v -15 % / +10 % rated input frequency frequency tolerance 50 or 60...

  • Page 86: 8.4 Battery Specification

    78 30-200 kw p-164000249 user's and installation guide revision 2 total voltage harmonic distortion 100 % linear load 100 % non-linear load rated output frequency output frequency variation slew rate 50 or 60 hz, configurable ± 0,1 hz 1 hz/s overload capability at ambient 40 °c (on inverter) 10 min ...

  • Page 87

    P-164000249 30-200 kw 79 revision 2 user's and installation guide battery quantity 30-50 kw units: 36 blocks, 216 cells per battery string 80-200 kw units: 36 blocks, 216 cells per battery string, or 40 blocks, 240 cells per battery string note! Battery strings with different battery quantity and vo...

  • Page 88

    80 30-200 kw p-164000249 user's and installation guide revision 2 ambient service temperature range, (ups) from +5 °c to +40 °c* no output power derating required. Relative humidity range 5 to 95 %, no condensation allowed maximum service altitude 1000 m (3300 ft) above sea level maximum 2000 m (660...

  • Page 89: 9 Warranty

    P-164000249 30-200 kw 81 revision 2 user's and installation guide 9 warranty the product is warranted against defects in materials and workmanship for a period of twelve (12) months from its original date of purchase. The local office or distributor may grant a warranty period different to the above...

  • Page 90: 10 Installation Checklist

    82 30-200 kw p-164000249 user's and installation guide revision 2 10 installation checklist all packing materials and restraints have been removed from each cabinet. Each cabinet in the ups system is placed in its installed location. A cabinet grounding/mounting kit is installed between any cabinets...

  • Page 91

    P-164000249 30-200 kw 83 revision 2 user's and installation guide jumper is installed on epo between pins 1 and 2 if epo is used in the nc configuration. Alarm relays and signal inputs are wired appropriately. (optional) a remote battery disconnect control is mounted in its installed location and it...

  • Page 92: 11 Appendix A: User Settings

    84 30-200 kw p-164000249 user's and installation guide revision 2 11 appendix a: user settings the ups has the following settings that are user modifiable. In the home screen, select settings. User settings: setting description info information on the ups model, including part number and serial numb...

  • Page 93

    P-164000249 30-200 kw 85 revision 2 user's and installation guide setting description config p/w level 2 change the level 2 password. The default value is 101. Table 11-2: config settings.