Eaton Power Xpert 9395P Installation And Operation Manual

Other manuals for Power Xpert 9395P: User And Installation Manual, Installation Manual
Manual is about: 500 kVA / 600 kVA

Summary of Power Xpert 9395P

  • Page 1

    Eaton 9395 high performance* installation and operation manual ® sync control installation and operation manual *referenced throughout as 9395p.

  • Page 3

    Eaton 9395 high performance* installation and operation manual ® sync control installation and operation manual *referenced throughout as 9395p.

  • Page 4

    Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...

  • Page 5

    Eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 i table of contents list of figures ii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 6

    Table of contents eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 ii list of figures figure 1‐1. Eaton sync control 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 7

    Eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 1-1 chapter 1 introduction the eaton ® sync control maintains the critical load outputs of two separate single eaton 9395p ups or ssbm systems in synchronization. Use of the eaton sync control provides the u...

  • Page 8

    Introduction eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 1-2 figure 1‐2. Eaton sync control with door open 1.1 conventions used in this manual this manual uses these type conventions: s bold type highlights important concepts in discussions, key terms...

  • Page 9

    Introduction eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 1-3 1.2 safety warnings important safety instructions save these instructions this manual contains important instructions that should be followed during installation and maintenance of the ups o...

  • Page 10

    Introduction eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 1-4 mise en garde! S garder les portes de l’onduleur fermées pour garantir une circulation adéquate de l’air de refroidissement et pour protéger le personnel des tensions dangereuses dans l’unit...

  • Page 11

    Eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 2-1 chapter 2 installation plan and unpacking the eaton sync control is shipped as a separate item and can be mounted on any surface that can safely bear its weight. See paragraph 2.2 for weight, dimensions,...

  • Page 12

    Installation plan and unpacking eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 2-2 front view 66.27 [26.09] dimensions are in millimeters [inches]. 61.18 [24.09] four mounting holes in rear of panel 3.18 [1.25] 56.9 [22.0] 64.77 [25.5] figure 2‐1. Eaton ...

  • Page 13

    Installation plan and unpacking eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 2-3 left side view right side view knockout holes for 1-inch conduit dimensions are in millimeters [inches]. 20.32 [8.0] 5.08 [2.0] 6.35 [2.5] 6.35 [2.5] figure 2‐2. Eaton syn...

  • Page 14

    Installation plan and unpacking eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 2-4 2.2.2 eaton sync control wiring preparation read and understand the following notes while planning and performing the installation: s refer to national and local electrica...

  • Page 15

    Installation plan and unpacking eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 2-5 2.3 inspecting and unpacking the eaton sync control the unit arrives covered with protective packaging material. 1. Carefully inspect the outer packaging for evidence of d...

  • Page 16

    Installation plan and unpacking eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 2-6 this page intentionally left blank..

  • Page 17

    Eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-1 chapter 3 installation w a r n i n g s only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. S shut down all sources of po...

  • Page 18

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-2 note complete the wiring to the x-slot relay interface card or industrial relay card terminals before installing the cards in the communication bay in each of the ups cabinets. 4. Route wire...

  • Page 19

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-3 tb1 ground terminal figure 3‐1. Typical eaton sync control wiring terminal locations.

  • Page 20

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-4 table 3‐1. Eaton 9395p ups system control wiring interconnections from ups system-a to sync control function note tb6-1 tb1-4 bypass voltage phase a 14 awg twist together tb6-2 tb1-5 bypass ...

  • Page 21

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-5 ups system-a – bypass voltage phase a ups system-a – bypass voltage phase b return ups system-a – bypass voltage phase b ups system-a – bypass voltage phase c ups system-b – bypass voltage p...

  • Page 22

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-6 1 10 bypass voltage phase c bypass voltage phase a bypass voltage phase b no connect output voltage phase a output voltage phase b output voltage phase c bypass voltage return phase b bypass...

  • Page 23

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-7 x-slot communication bays (install relay interface card in any open bay.) tb6 tb3 figure 3‐5. Eaton 9395p ups interface locations for eaton sync control.

  • Page 24

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-8 strain relief bushing figure 3‐6. Relay interface card end view 1 15 k4 normally open – on bypass 6 4 k4 common – on bypass strain relief bushing 5 k4 normally closed – on bypass figure 3‐7....

  • Page 25

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-9 cable exit opening for 1/2” conduit plug-in terminal block j2 from relay contacts to customer's monitoring equipment figure 3‐8. Industrial relay card table 3‐2. Irc wire terminations irc te...

  • Page 26

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-10 3.2 installation and wiring with an eaton 9395p sbm note when installing wiring connections, conduit must be installed between the eaton sync control and the sbm cabinet. Note the wiring in...

  • Page 27

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-11 table 3‐3. Eaton 9395p sbm system control wiring interconnections from ssbm-a to sync control function note tb3-6 tb1-4 bypass voltage phase a 14 awg twist together tb3-5 tb1-5 bypass volta...

  • Page 28

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-12 x-slot communication bays tb1 and tb2 (see figure 3‐10 for detail.) tb4, tb5, tb6, and tb7 tb3 (see figure 3‐13 for terminal assignments.) figure 3‐9. Sbm control pan interface terminal loc...

  • Page 29

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-13 tb1 tb2 (see figure 3‐12 for terminal assignments.) figure 3‐10. Tb1 and tb2 interface terminal detail tb4 tb5 tb6 tb7 on bypass figure 3‐11. Tb4 and tb5 interface terminal detail.

  • Page 30

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-14 tb1 tb2 15 16 1 2 bld-alarm-1-rtn bld-alarm-1 bld-alarm-2-rtn bld-alarm-2 bld-alarm-3-rtn bld-alarm-3 bld-alarm-4-rtn bld-alarm-4 bld-alarm-5 bld-alarm-5-rtn bld-alarm-6 bld-alarm-6-rtn not...

  • Page 31

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-15 ups1 tb6 ups2 tb6 ups3 tb6 ups4 tb6 tb3 ssbm figure 3‐14. Sbm to ups interconnection system control wiring table 3‐4. Eaton 9395p sbm to ups interconnection system control wiring from ssbm ...

  • Page 32

    Installation eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 3-16 this page intentionally left blank..

  • Page 33

    Eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 4-1 chapter 4 operating instructions this chapter describes the operation of the eaton sync control with a ups or ssbm system. 4.1 startup for ups systems equipped with an eaton sync control startup and oper...

  • Page 34

    Operating instructions eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 4-2 to maintain a fault-tolerant arrangement, the eaton sync control accounts for the following fault conditions or abnormal operating conditions: s an automatic reassignment of the pr...

  • Page 35

    Operating instructions eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 4-3 system-a bypass voltage system-b output voltage (load b) system-b bypass voltage system-a output voltage (load a) system-a synchronization reference voltage system-b synchronizatio...

  • Page 36

    Operating instructions eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 4-4 1 2 3 4 5 6 7 figure 4‐3. Eaton sync control controls and indicators table 4‐1. Controls and indicators item name function and description 1 preferred source selector two‐position ...

  • Page 37

    Operating instructions eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 4-5 4. Press the load sync enable pushbutton to enable the automatic synchronization control. The pushbutton illuminates when the synchronization control is enabled. Note if both syste...

  • Page 38

    Operating instructions eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 4-6 this page intentionally left blank..

  • Page 39

    Eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 5-1 chapter 5 warranty limited factory warranty for eaton three‐phase ups products warrantor: the warrantor for the limited warranties set forth herein is eaton (“eaton”). Limited warranty: this limited warr...

  • Page 40

    Warranty eaton power xpert ™ 9395p sync control installation and operation manual s p-164000502 rev 1 5-2 this page intentionally left blank..

  • Page 42

    *p-1640005021* p-164000502 1.