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Eaton Powerware 9155 User Manual

Other manuals for Powerware 9155: Reference Manual, User Manual, User Manual, User manual, User manual
Manual is about: (500 VA – 60 kVA)

Summary of Powerware 9155

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    Eaton 9155 ups 8–15 kva user's guide ®.

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    Class a emc statements fcc part 15 note this equipment has been tested and found to comply with the limits for a class a digital device, pursuant to part 15 of the fcc rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a c...

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    Requesting a declaration of conformity units that are labeled with a ce mark comply with the following harmonized standards and eu directives: s harmonized standards: iec 62040-1-1 and iec 62040-2; iec 60950 third edition s eu directives: 73/23/eec, council directive on equipment designed for use wi...

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    Special symbols the following are examples of symbols used on the ups or accessories to alert you to important information: risk of electric shock - observe the warning associated with the risk of electric shock symbol. Caution: refer to operator's manual - refer to your operator's manual for additi...

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) i table of contents 1 introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 safety warnings 3 . . . . . . . . . . . . . . . . . . . . . . ....

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    Table of contents eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) ii 12 ups maintenance 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ups and battery care 67 . . . . . . . . . . . . . . . . . . . . . . ....

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 1 chapter 1 introduction the eaton ® 9155 is a double‐conversion, split-phase, online uninterruptible power system (ups) for protecting computer systems and other intelligent devices. It is ideal for protecting ess...

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    Introduction eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 2 s start-on-battery capability for powering up the ups even if utility power is not available. S up to four hours of extended runtime with added ebms. S emergency shutdown control through the remote e...

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 3 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Ple...

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    Safety warnings eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 4 consignes de sécurité consignes de sÉcuritÉ importantes conserver ces instructions ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installat...

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    Safety warnings eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 5 advertencias de seguridad instrucciones de seguridad importantes guarde estas instrucciones este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento...

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    Safety warnings eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 6.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 7 chapter 3 ups setup this chapter describes: s equipment inspection s floor loading and clearances s unloading the cabinet(s) s selecting an installation option the instructions are intended for the chief operator...

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    Ups setup eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 8 clearances the following clearances are recommended for the eaton 9155 ups: from front of cabinet 36” (91.4 cm) working space from back of cabinet 6” (15.2 cm) without an mbm/pdm installed; with an mbm/...

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    Ups setup eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 9 2. Remove the four m4 screws securing the stabilizing bracket to the cabinet rear panel and remove the bracket (see figure 3). Retain the hardware for later use. Note be sure to retain the stabilizing b...

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    Ups setup eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 10 note be sure to support the front and back of the cabinet when rolling it off the pallet to prevent tipping. 7. Slowly roll the cabinet toward the rear of the pallet. Once the pallet tilts, continue ro...

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    Ups setup eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 11 selecting an installation option you are now ready to install the eaton 9155 ups. Select one of the following installation options according to your ups configuration: ups configuration installation ch...

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    Ups setup eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 12.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 13 chapter 4 ups only installation the eaton 9155 has the following power connections: s 2‐phase (l1 and l2), neutral, and ground connection for rectifier/bypass input s 2‐phase (l1 and l2), neutral, and ground con...

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    Ups only installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 14 on off ups wiring access cover conduit landing battery circuit breaker figure 6. Ups rear view 6. Remove the ups wiring access cover and retain (see figure 6). 7. Install conduit and hardwi...

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    Ups only installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 15 note input neutral must be wired for proper operation. Failure to connect an input neutral will void the warranty. Table 1. Ups terminal block (tb1) wiring wire function terminal position i...

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    Ups only installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 16 figure 8. Ups only wiring diagram.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 17 chapter 5 input isolation transformer installation the eaton 9155 has the following power connections: s 2‐phase (l1 and l2), neutral, and ground connection for rectifier/bypass input s 2‐phase (l1 and l2), neut...

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    Input isolation transformer installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 18 input isolation transformer wiring cover input circuit breaker on off battery circuit breaker ups wiring access cover conduit landing on off figure 9. Ups with input isol...

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    Input isolation transformer installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 19 input output l1 l2 (208v) l2 (240v) l1 l2 n gnd edge grommet pilot holes in conduit landing figure 10. Input isolation transformer hardwiring note input neutral is suppli...

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    Input isolation transformer installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 20 12. Wire the output of the input isolation transformer terminal block to the ups input terminal block (see table 3 and figure 11). Table 3. Ups terminal block (tb1) wirin...

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    Input isolation transformer installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 21 17. Hardwire the input terminations (tb1‐1 through tb1‐3) for the input isolation transformer. See table 2 for specifications and figure 10 for a detailed view of the inp...

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    Input isolation transformer installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 22 figure 12. Ups with input isolation transformer wiring diagram.

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    Input isolation transformer installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 23 figure 13. Ups with input isolation transformer and mbm/pdm wiring diagram.

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    Input isolation transformer installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 24.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 25 chapter 6 ups-mounted bypass switch installation this chapter describes the maintenance bypass module (mbm) and power distribution module (pdm) installation. Both modules have a make-before-break (mbb) maintenan...

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 26 3. Attach the supplied l-bracket to the lower rear (for 2-high) or middle rear (for 3-high) cabinet using three screws (see figure 15). Repeat for the other side. 4. Remove...

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 27 7. Secure the sides of the module to the l-brackets using six screws (see figure 17). 8. Secure the top of the module to the top cabinet using four of the screws removed in...

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 28 wiring the mbm/pdm the eaton 9155 ups has the following power connections: s 2‐phase (l1 and l2), neutral, and ground connection for rectifier/bypass input s 2‐phase (l1 an...

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 29 on off battery circuit breaker figure 18. Ups with mbm rear view 6. Punch two holes in the mbm/pdm conduit landing plate for the input and output conduit using a greenlee p...

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 30 note input neutral must be wired for proper operation. Failure to connect an input neutral will void the warranty. However, when wired with the optional isolation transform...

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 31 9. Replace the wiring access cover on the ups and the optional isolation transformer, if applicable. 10. Replace the mbm/pdm wiring access cover and conduit landing plate. ...

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 32 figure 21. Ups with mbm wiring diagram.

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 33 figure 22. Ups with pdm wiring diagram.

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    Ups-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 34.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 35 chapter 7 wall-mounted bypass switch installation this chapter describes the wall-mounted bypass switch installation with the ups. The wall-mounted bypass switch is a make-before-break (mbb) maintenance bypass s...

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    Wall-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 36 wall-mounted bypass switch setup to set up the wall-mounted bypass switch: 1. Remove the knockouts in the bottom or side of the bypass switch for ac line input, ac to ups ...

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    Wall-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 37 wiring the wall-mounted bypass switch the eaton 9155 ups has the following power connections: s 2‐phase (l1 and l2), neutral, and ground connection for rectifier/bypass in...

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    Wall-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 38 on off ups wiring access cover conduit landing battery circuit breaker figure 25. Ups rear view 7. Install the conduit to the bypass switch cabinet. Ac input and ac output...

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    Wall-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 39 9. Install conduit and connect the wiring from the bypass switch to the ups terminal block. See table 5 for specifications and figure 27 for a detailed view of the ups ter...

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    Wall-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 40 10. Route the gray signal cable through the grommet on the left side of the bypass switch cabinet (see figure 28). Connect the white and black pair of wires to tb1-2 (the ...

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    Wall-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 41 figure 29. Ups with wall-mounted bypass switch wiring diagram.

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    Wall-mounted bypass switch installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 42.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 43 chapter 8 stabilizing the cabinet note for seismic installations, you must order and install an eaton 9155 ups seismic kit; do not use the following instructions. Note for non-seismic installations, you must ins...

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    Stabilizing the cabinet eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 44 m4 screws figure 31. Stabilizing bracket with one cabinet m4 screws figure 32. Stabilizing bracket with two cabinets.

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    Stabilizing the cabinet eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 45 m4 screws figure 33. Stabilizing bracket with three cabinets.

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    Stabilizing the cabinet eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 46.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 47 chapter 9 extended battery module installation note a maximum of 22 battery strings can be installed in one configuration, including ups batteries (4 ebm-64 models or 3 ebm-96 models). Ups-32 models contain 2 st...

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    Extended battery module installation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 48 8. Remove the top front covers of all cabinets. Press and release the handle latch at the bottom of the cover and then lift the cover up and off the cabinet. 9. Install the r...

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 49 chapter 10 communication this section describes the: s db-9 communication port s x-slot cards s lansafe ® power management software s remote emergency power-off (repo) s relay output contacts s programmable sign...

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    Communication eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 50 installing communication options and control terminals to access and install the communication options and control terminals: 1. Remove the front covers of all cabinets, starting with the top cabin...

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    Communication eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 51 figure 39. Removing knockout tabs 4. Route the cable(s) to the approximate location of the cover access holes. 5. Connect the cables to the appropriate location. See “communication options” on page...

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    Communication eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 52 communication options the eaton 9155 has serial communication capabilities through the db-9 communication port or through an x-slot card in one of the available bays. In addition, the lansafe power...

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    Communication eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 53 x-slot cards x-slot cards allow the ups to communicate in a variety of networking environments and with different types of devices. The eaton 9155 has two available communication bays for any x-slo...

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    Communication eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 54 lansafe power management software each eaton 9155 ups ships with lansafe power management software and an interface cable. To begin installing lansafe software, see the instructions accompanying th...

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    Communication eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 55 remote emergency power-off repo is used to shut down the ups from a distance. This feature can be used for shutting down the load and the ups by thermal relay, for instance in the event of room ove...

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    Communication eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 56 programmable signal inputs the ups incorporates two programmable signal inputs (see figure 36 on page 49). Use of non-polar (relay) control input is recommended. The pins must be shorted with maxim...

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 57 chapter 11 operation this chapter contains information on how to use the eaton 9155, including front panel operation, ups startup and shutdown, operation of the maintenance bypass switch, and configuring the ups...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 58 changing the language press and hold the first button on the left for approximately five seconds to select the language menu. This action is possible from any lcd menu screen. Display functions as the ...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 59 user settings the following table displays the options that can be changed by the user. Note changes to the output voltage or frequency options should be made before turning on the ups; otherwise, the ...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 60 table 9. User settings (continued) default setting available settings description set nominal output voltage 120v/240v 120v/208v 110v/220v 100v/200v 127v/220v 120v/208v bypass voltage high limit +1 thr...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 61 ups startup w a r n i n g only qualified service personnel (such as a licensed electrician) should perform the ups installation and initial startup. Risk of electrical shock. Verify that ups installati...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 62 9. Press the button to select the turn ups on option; press the button. 10. Confirm the selection. Press and hold the button for three seconds, until the ups stops beeping. The indicator illuminates. T...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 63 internal bypass startup to start the ups in internal bypass mode: 1. If you have an optional mbm/pdm or wall-mounted bypass switch, verify that the maintenance bypass switch is in the ups position (see...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 64 wall-mounted maintenance bypass startup to start the ups in maintenance bypass (wall-mounted operation): 1. Press the red button beside the maintenance bypass switch (see figure 48 on page 72). 2. Turn...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 65 ups shutdown to shut down the ups: 1. Press any button on the front panel display to activate the menu options. 2. Press the button on the front panel display and then press the button to select the tu...

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    Operation eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 66.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 67 chapter 12 ups maintenance this section explains how to: s care for the ups and batteries s recycle used batteries or ups s use the maintenance bypass switch ups and battery care for the best preventive maintena...

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    Ups maintenance eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 68 when to replace batteries note batteries must be replaced by authorized service personnel. When the indicator flashes and the lcd panel displays battery failure, the batteries may need replacing....

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    Ups maintenance eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 69 the ups-mounted bypass switch has three positions as described in table 10. Note in the ups or service position, ac input power is still connected to the input terminals inside the ups. Table 10....

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    Ups maintenance eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 70 to transfer the load from the ups to maintenance bypass (ups-mounted operation): 1. Turn the maintenance bypass switch through the service position to the bypass position. The ups battery circuit...

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    Ups maintenance eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 71 figure 47 shows a ups with a separate battery cabinet and a wall-mounted bypass switch. Wall-mounted bypass switch off service line off service line ups ups off service line ups user-supplied bui...

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    Ups maintenance eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 72 you must press the red button beside the switch before turning the maintenance bypass switch. Figure 48. Wall-mounted maintenance bypass switch to transfer the load from the ups to maintenance by...

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 73 chapter 13 specifications this section provides the following specifications: s model list s dimensions and weights s environmental and safety specifications s technical specifications s model specifications s b...

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    Specifications eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 74 table 13. Dimensions and weights dimensions (h x w x d) weight 2-high ups 32.2” 12” 32” (81 30 81 cm) 352 lb (160 kg) 3-high ups-32 47.8” 12” 32” (121.5 30 81 cm) 550 lb (250 kg) 3-high ups-64 47....

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    Specifications eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 75 table 15. Technical specifications technology online, double‐conversion, split-phase topology with static bypass switch and optional 3‐position maintenance bypass switch. Frequency independent ope...

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    Specifications eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 76 table 16. Model specifications (continued) 12 kva model output voltage (line–line) 200 220 240 208 220 output voltage (line–neutral) 100 110 120 120 127 input current* 68a 62a 57a 57a 54a output c...

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    Specifications eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 77 table 17. Battery specifications battery type 9 ah sealed, valve-regulated lead acid (vrla), maintenance-free, minimum 3-year float service life at 77°f (25°c), voltage 192 vdc (96 cells per strin...

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    Specifications eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 78.

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 79 chapter 14 troubleshooting this section explains: s typical ups alarms and conditions s how to silence an alarm s service and support typical alarms and conditions table 19 describes typical alarms and condition...

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    Troubleshooting eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 80 action possible cause alarm or condition the ups does not start. The main utility breaker is off. Verify that the main utility breaker is on. If an optional isolation transformer is installed, th...

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    Eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 81 chapter 15 warranty two-year limited warranty (us and canada) eaton ups models: 9120, 9125, 9130, 9135, 9140, and ferrups ® up to 3.1 kva warrantor: the warrantor for the limited warranties set forth herein is e...

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    Warranty eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 82 limitation of liability: the remedies of the end-user set forth herein are exclusive and are the sole remedies for any failure of company to comply with its obligations hereunder. In no event shall comp...

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    Warranty eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 83 limitation of liability: the remedies of the end-user set forth herein are exclusive and are the sole remedies for any failure of company to comply with its obligations hereunder. Except as otherwise pr...

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    Warranty eaton 9155 ups (8–15 kva) user's guide s 164201553 rev g (www.Eaton.Com/powerquality) 84.

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    *164201553g* 164201553 g.