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Eaton Powerware 9390 Installation And Operation Manual
Summary of Powerware 9390
Page 1
Powerware 9390 integrated distribution cabinet installation and operation manual ® for use with powerware 9390 100–160 kva ups models.
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Important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the ups and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...
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I eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com table of contents 1 introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 configurations 1-1 . . . . . . . . . . ....
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Table of contents ii eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 5 idc features, options, controls, and operation 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 idc standard features 5-1 . . . . . . . . . . . . . . . . . . . . . . ....
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Iii eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com list of figures figure 1-1. Powerware 9390 160 kva idc cabinet 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-1. Powerware 9390 160 kva idc as shipped on...
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Page 7: Chapter 1
1-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com chapter 1 introduction the powerware ® 9390 integrated distribution cabinet (idc) is designed for use with the powerware 9390 family of three-phase uninterruptible power systems (upss). The idc provi...
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Introduction 1-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 쑺 480/208v transformer, with mbp, mis, bib, and rib breakers, and: - no distribution – output terminal block provided - one or two 225a distribution panels - one to six 100-250a adjustab...
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Introduction 1-3 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1.2 using this manual this manual describes how to install and operate the powerware 9390 idc. Read and understand the procedures described in this manual to ensure trouble-free installa...
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Introduction 1-4 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1.3 conventions used in this manual this manual uses these type conventions: 쑺 bold type highlights important concepts in discussions, key terms in procedures, and menu options. 쑺 italic...
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Introduction 1-5 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1.4 safety warnings important safety instructions save these instructions this manual contains important instructions that should be followed during installation and maintenance of the i...
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Introduction 1-6 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1.5 for more information refer to the powerware 9390 ups (100–160 kva) installation and operation manual for the following additional information: 쑺 ups cabinet, optional components, and...
Page 13: Section I
1-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com section i installation.
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Page 15: Chapter 2
2-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com chapter 2 idc installation plan and unpacking use the following basic sequence of steps to install the integrated distribution cabinet (idc). 1. Create an installation plan for the idc (chapter 2). 2...
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Idc installation plan and unpacking 2-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 2.2.1 environmental considerations the life of the idc is adversely affected if the installation does not meet the following guidelines: 쑺 the system must be insta...
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Idc installation plan and unpacking 2-3 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com note verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see table a on page a-4 for cabinet weight). Figure 2-1. Powerware 9390 ...
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Idc installation plan and unpacking 2-4 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com this page intentionally left blank..
Page 19: Chapter 3
3-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com chapter 3 installing the idc 3.1 preliminary installation information w a r n i n g installation should be performed only by qualified personnel. Refer to the following while installing the idc: 쑺 ap...
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Installing the idc 3-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1. If not already accomplished, use a forklift or pallet jack to move the cabinet to the installation area, or as close as possible, before unloading from the pallet. Insert the fo...
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Installing the idc 3-3 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com front view pallet front shipping bracket removable skid front skid bolt shipping bracket bolts shipping bracket bolts figure 3-1. Removing front shipping bracket on the powerware 9...
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Installing the idc 3-4 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com rear shipping bracket pallet rear view shipping bracket bolts shipping bracket bolts removable skid rear skid bolt figure 3-2. Removing rear shipping bracket on the powerware 9390 ...
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Installing the idc 3-5 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 3.3 idc cabinet installation the method used to install the idc depends on the type of installation being undertaken. The idc can be installed as a line-up-and-match or standalone ...
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Installing the idc 3-6 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 3. If not already open, unfasten the front door latch and swing the doors open. 4. If not already removed, remove the doors. Remove the retaining screws located inside each door at...
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Installing the idc 3-7 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com left side view inside panel hanger bracket locations (secured with screws) inter-cabinet wiring access knockouts. Remove knockouts, as required, to route wires between cabinets. (i...
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Installing the idc 3-8 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 20. Using the retained hardware, reinstall the shipping brackets previously removed to the front and rear of the idc with the angle facing outward (see figure 3-1 and figure 3-2). ...
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Installing the idc 3-9 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com top view with small bracket front view with large bracket existing screws idc cabinet ups cabinet bracket from kit nuts from kit existing hinge existing hinge bracket from kit figu...
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Installing the idc 3-10 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 3.3.1.1 installing idc line-up-and-match power wiring note the idc is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shie...
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Installing the idc 3-11 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 11. Idc-to-ups rectifier and bypass wiring harnesses are supplied inside the idc. Route the harnesses through the knockouts in the side of the cabinets to the ups rectifier and by...
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Installing the idc 3-12 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 3.3.1.2 installing line-up-and-match p1 interface connections note when installing control wiring (such as for shunt trip or aux contacts) to the idc interface terminals, conduit ...
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Installing the idc 3-13 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 3.3.2 standalone idc installation use this procedure to install a separately located idc (see figure 3-6). Figure 3-6. Ups with standalone idc 1. Verify that the ups is properly i...
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Installing the idc 3-14 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 9. Proceed to paragraph 3.3.2.1. 10. Using the retained hardware, reinstall the shipping brackets previously removed to the front and rear of the idc with the angle facing outward...
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Installing the idc 3-15 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 8. Route the bypass input cables to the idc terminal block. See drawing 164201560-7, starting on page a-17, for idc wiring access information and terminal locations. 9. Connect ph...
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Installing the idc 3-16 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 24. Close the inside distribution panel doors, and secure with screws. 25. Reinstall the doors removed in previous steps and secure with the retained hardware. 26. Close the doors...
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Installing the idc 3-17 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 13. Reinstall the doors removed in previous steps and secure with the retained hardware. 14. Close the door and secure the latch. 3.4 initial startup startup and operational check...
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Installing the idc 3-18 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com installation checklist - all packing materials and restraints have been removed from each cabinet. - each cabinet in the ups system is placed in its installed location. - shipping...
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Installing the idc 3-19 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com notes _________________________________________________________________________ _________________________________________________________________________ _________________________...
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Installing the idc 3-20 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com this page intentionally left blank..
Page 39: Section Ii
3-21 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com section ii operation.
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Page 41: Chapter 4
4-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com chapter 4 understanding idc operation 4.1 ups mode when the maintenance bypass switch (mbp) is open and the maintenance isolation switch (mis) is closed, conditioned and protected power from the ups ...
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Understanding idc operation 4-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com transformer ac input to ups output to load or other distribution panels output to loads 42 pole panelboard (optional) panelboard input circuit breaker integrated distribut...
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Understanding idc operation 4-3 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com transformer ac input to ups output to load or other distribution panels output to loads 42 pole panelboard (optional) panelboard input circuit breaker integrated distribut...
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Understanding idc operation 4-4 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com this page intentionally left blank..
Page 45: Chapter 5
5-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com chapter 5 idc features, options, controls, and operation 5.1 idc standard features the idc has many standard features that provide cost-effective and consistently reliable power distribution. 5.1.1 m...
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Idc features, options, controls, and operation 5-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 5.1.5 expansion the idc supports custom configurations and scalability to adapt to changing and future power and distribution needs. See paragraph 5.2 f...
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Idc features, options, controls, and operation 5-3 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 5.3 symbols the following are examples of symbols used on the idc to alert you to important information: on - indicates the circuit breaker is in the “o...
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Idc features, options, controls, and operation 5-4 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com distribution panel pb1 (use cutler-hammer type ch breakers) distribution panel pb2 (use cutler-hammer type ch breakers) optional bypass input breaker (b...
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Idc features, options, controls, and operation 5-5 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com distribution breaker cb11 optional distribution breaker cb12 optional distribution breaker cb13 optional distribution breaker cb21 optional distribution...
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Idc features, options, controls, and operation 5-6 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com optional bypass input breaker (bib) optional rectifier input breaker (rib) maintenance bypass switch (mbp) maintenance isolation switch (mis) figure 5-3...
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Idc features, options, controls, and operation 5-7 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 5.5 idc operation 5.5.1 using the ups when an idc is installed note before starting the ups with the idc, verify all installation tasks are complete and...
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Idc features, options, controls, and operation 5-8 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1. Press the controls button on the main menu bar. The system controls screen appears. 2. Press the bypass button on the system controls menu bar. The u...
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Idc features, options, controls, and operation 5-9 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 5.5.3 transferring the ups from maintenance bypass c a u t i o n only trained personnel familiar with the operation of this equipment should transfer lo...
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Idc features, options, controls, and operation 5-10 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 5.5.4 using the remote emergency power-off switch an emergency power-off is initiated by the remote emergency power-off (repo) pushbutton switch. In an...
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Idc features, options, controls, and operation 5-11 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com off off on on off off on interlock knob standoff maintenance bypass position on figure 5-4. Powerware 9390 idc controls - interlock operation.
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Idc features, options, controls, and operation 5-12 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com this page intentionally left blank..
Page 57: Chapter 6
6-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com chapter 6 maintaining the idc the components inside the integrated distribution cabinet (idc) are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, wi...
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Maintaining the idc 6-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 6.2.2 periodic maintenance periodic inspections of the idc should be made to determine if components, wiring, and connections exhibit evidence of overheating. Particular attention...
Page 59: Chapter 7
7-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com chapter 7 product specifications 7.1 model number the idc is housed in a free-standing cabinet with safety shields behind the doors. System model frequency powerware 9390 160 kva 60 hz powerware 9390...
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Product specifications 7-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com this page intentionally left blank..
Page 61: Appendix A
A-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com appendix a 8- installation information the information in this appendix will help during the planning and installation of the integrated distribution cabinet (idc). This appendix contains the followi...
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1 of 2 071504 a 164201560---1 description: date: drawing no: sheet: revision: typical powerware 9390 ups system with integrated distribution cabinet battery cabinet ups cabinet idc idc without top entry option installation information a-2 eaton powerware ® 9390 idc installation and operation manual ...
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071504 a description: date: drawing no: sheet: revision: typical powerware 9390 ups system with integrated distribution cabinet battery cabinet ups cabinet idc idc with top entry option 164201560---1 2 of 2 installation information a-3 eaton powerware ® 9390 idc installation and operation manual s 1...
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Description: date: drawing no: sheet: revision: 164201560---2 1 of 2 physical features and requirements 071504 a installation information a-4 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1. The idc equipment operating environment must meet the weig...
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2 of 2 physical features and requirements 113004 description: date: drawing no: sheet: revision: a 164201560---2 installation information a-5 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 6. The basic environmental requirements for operation of the ...
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1 of 3 idc oneline drawings 032406 description: date: drawing no: sheet: revision: c 480v input and 208/120v output 164201560---3 options k1 k5 k3 powerware 9390 ups cabinet powerware9390 idc 480/480v maintenance bypass switch cb1 (mbp) transformer 480/208v panelboard number 2 ac input to bypass out...
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2 of 3 idc oneline drawings 032406 description: date: drawing no: sheet: revision: c 480v input and 208/120v output with bib options k1 k5 k3 powerware 9390 ups cabinet powerware 9390 idc 480/480v maintenance bypass switch cb1 (mbp) transformer 480/208v panelboard number 2 ac input to bypass output ...
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3 of 3 idc oneline drawings 032406 description: date: drawing no: sheet: revision: c 480v input and 208/120v output with bib and rib options k1 k5 k3 powerware 9390 ups cabinet powerware 9390 idc 480/480v maintenance bypass switch cb1 (mbp) transformer 480/208v panelboard number 2 ac input to bypass...
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1 of 1 idc distribution panel schematic 113004 description: date: drawing no: sheet: revision: a 164201560---4 note: branch circuit breakers for pb1 and pb2 provided by customer. (optional) installation information a-9 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c ww...
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1 of 4 power wiring installation notes 032406 description: date: drawing no: sheet: revision: c 164201560---5 installation information a-10 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com table d . Input/output ratings & external wiring requirements f...
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Power wiring installation notes 123004 description: date: drawing no: sheet: revision: b 164201560---5 2 of 4 installation information a-11 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com read and understand the following notes while planning and perf...
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Power wiring installation notes 123004 description: date: drawing no: sheet: revision: b 164201560---5 3 of 4 installation information a-12 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com table e. Idc power cable terminations 480v/208v terminal functi...
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Power wiring installation notes 113004 description: date: drawing no: sheet: revision: a 164201560---5 4 of 4 installation information a-13 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 12. External bypass input overcurrent protection is not provide...
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Power wiring installation notes 123004 description: date: drawing no: sheet: revision: b 164201560---5 5 of 4 installation information a-14 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 14. The continuous current (ir) value for the corresponding let...
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1 of 2 conduit and wire entry locations 123004 b 164201560---6 description: date: drawing no: sheet: revision: remove debris shield covering exhaust grill before operating system. Top entry conduit landing plate for ac input and interface connections. (remove panel to drill or punch conduit holes.) ...
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2 of 2 conduit and wire entry locations 123004 b description: date: drawing no: sheet: revision: left side view 164201560---6 right side view inter-cabinet wiring access knockouts. Remove knockouts, as required, to route wires between cabinets. (install nylon grommet after removal of knockouts.) ins...
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1 of 6 idc power terminal locations 123004 b 164201560---7 description: date: drawing no: sheet: revision: note:metal shields covering wiring terminals must be removed or opened to gain access to terminals. Maintenance bypass switch cb1 ac output from bib (no rib) or ac input to rib (c, b, a) (see s...
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Idc power terminal locations 123004 b description: date: drawing no: sheet: revision: note:metal shields covering wiring terminals must be removed or opened to gain access to terminals. 164201560---7 maintenance bypass switch cb1 ac output from bib (no rib) or ac input to rib (c, b, a) (see sheet 5 ...
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Idc power terminal locations 123004 b description: date: drawing no: sheet: revision: note:metal shields covering wiring terminals must be removed or opened to gain access to terminals. 164201560---7 maintenance bypass switch cb1 ac output from bib (no rib) or ac input to rib (c, b, a) (see sheet 5 ...
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Idc power terminal locations 123004 b 164201560---7 description: date: drawing no: sheet: revision: maintenance bypass input terminal detail ac input to maintenance bypass phase c (e53) phase b (e52) phase a (e51) ac input from ups phase c (e56) phase b (e55) phase a (e54) ac output from bib to ups ...
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Idc power terminal locations 113004 a 164201560---7 description: date: drawing no: sheet: revision: bib and rib terminal detail bib (cb 3) ac output to ups bypass phase c (cb3–5) phase b (cb3–3) phase a (cb3–1) rib (cb 4) ac output to ups rectifier phase c (cb4–6) phase b (cb4–4) phase a (cb4–2) 5 o...
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Idc power terminal locations 123004 b 164201560---7 description: date: drawing no: sheet: revision: output breaker terminal detail 208v output right side breakers (cb 11, cb12, cb13) left side breakers (cb 21, cb22, cb23) ac output to critical load phase c (cb1x–6) phase b (cb1x–4) phase a (cb1x–2) ...
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1 of 4 interface and control wiring installation notes and terminal locations 011207 d description: date: drawing no: sheet: revision: 164201560---8 installation information a-23 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com 1. Use class 1 wiring me...
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2 of 4 011207 c description: date: drawing no: sheet: revision: interface and control wiring installation notes and terminal locations 164201560---8 terminal locations note:metal shields covering wiring terminals must be removed or opened to gain access to terminals. Terminal plug p1 installation in...
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3 of 4 011207 b 164201560---8 description: date: drawing no: sheet: revision: interface and control wiring installation notes and terminal locations terminals 1 10 p1 mbp aux contact no mbp aux contact return mbp aux contact nc not used idc mbp shunt trip mbp shunt trip return note: regardless of as...
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4 of 4 011207 c 164201560---8 description: date: drawing no: sheet: revision: interface and control wiring installation notes and terminal locations p1 1 10 tb1 1 tb2 1 powerware 9390 idc 10 120vac repo switch customer supplied wiring ups building alarm #1. Program for maintenance bypass switch clos...
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1 of 6 idc dimensions 113004 a 164201560---9 description: date: drawing no: sheet: revision: front view right side view dimensions are in millimeters [inches] idc without top entry option installation information a-27 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www...
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Idc dimensions 113004 a description: date: drawing no: sheet: revision: front view right side view dimensions are in millimeters [inches] idc with top entry option 164201560---9 2 of 6 installation information a-28 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Po...
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Idc dimensions 113004 a 164201560---9 description: date: drawing no: sheet: revision: top view dimensions are in millimeters [inches] (without top entry option) top view (with top entry option) 3 of 6 installation information a-29 eaton powerware ® 9390 idc installation and operation manual s 164201...
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Idc dimensions 113004 a 164201560---9 description: date: drawing no: sheet: revision: bottom view dimensions are in millimeters [inches] 4 of 6 installation information a-30 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com.
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Idc dimensions 113004 a 164201560---9 description: date: drawing no: sheet: revision: dimensions are in millimeters [inches] 5 of 6 installation information a-31 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com.
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Idc dimensions 113004 a 164201560---9 description: date: drawing no: sheet: revision: dimensions are in millimeters [inches] 6 of 6 installation information a-32 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com.
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W-1 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com warranty limited factory warranty for three-phase powerware ® products warrantor: the warrantor for the limited warranties set forth herein is eaton electrical inc., a delaware corporation (“eaton”)....
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Warranty w-2 eaton powerware ® 9390 idc installation and operation manual s 164201560 rev c www.Powerware.Com this page intentionally left blank..
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*164201560c* 164201560 c.