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Eberspächer AIRTRONIC M Series Technical Description And Installation Instructions

Manual is about: DIESEL NIGHT AIR HEATER

Summary of AIRTRONIC M Series

  • Page 1

    Airtronic / airtronic m technical description, installation, operation and maintenance instructions. Air heater for diesel and petrol operating independently of the engine. Airtronic orderno. Airtronicd2,12v 252069050000 airtronicd2,24v 252070050000 complete airtronic d2 package 12vwithminicontrolle...

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    2 6 5 4 3 2 1 8 7 introduction 1 contents chapter title contents page introduction •contents.................................................................................................2 •conceptofthismanual............................................................................3 •specialtex...

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    3 introduction 1 concept of this manual this manual aims to support the service company installing the heater and to provide the user with all important information about the heater. The manual has been divided into 8 chapters to make it easier to find the corresponding information quickly. Introduc...

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    4 introduction 1 special text structure, presentation and picture symbols this manual uses special text structures and picture symbols to emphasise different contents. Please refer to the examples below for the corre- sponding meanings and associated actions. Special structure and presentations a do...

  • Page 5

    5 introduction 1 statutory regulations thefederalmotortransportauthorityhasissuedan “ectypeapproval”,“emctype-approval”andthe approvalforacomponentaccordingtoecer122and ece-r10fortheheaterforinstallationinmotorvehicles withthefollowingofficialtype-approvalmarks,notedon theheaternameplate. Type-appro...

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    6 introduction 1 statutory regulations! Additional regulations for certain vehicles named in directive 94 / 55 / ec of the adr agreement scope thisappendixappliestovehiclesforwhichthespecial provisionsofdirective94/55/ecapplytocombustion heatersandtheirinstallation. Definition of terms used thevehic...

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    7 safety instructions for installation and operation danger! Risk of injury, fire and poisoning! •theheatermustonlybestartedupwhenthemainte- nanceflapisclosedandtheoutlethoodismountedin position. •themaintenanceflapmustnotbeopenedduring operation. •disconnectthevehiclebatterybeforecommencing anykind...

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    8 using the universal installation kits orderno. Universal installation kit 25 2069 80 00 00 •withoutlethoodØ60mm, heaterguidenumber6,usablewith: –airtronicd2,12v 252069050000 –airtronicd2,24v 252070050000 universal installation kit 25 2113 80 00 00 •withoutlethoodØ90mm, heaterguidenumber10,usablewi...

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    9 scope of supply: heater, universal installation kit and complete packages * onlyincludedinthecompleteairtronicd2package. ** onlyincludedintheinstallationkitfortheairtronic b3plus,d3,b4,d4,d4plus. *** onlyincludedintheinstallationkitfortheairtronic d2andinthecompleteairtronicd2package. **** onlyinc...

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    10 please note! •partswithoutafigureno.Aresmallpartsandpacked inabag. •ifotherpartsarerequiredfortheinstallation,see productinformation. •fornotesontheunitratings,refertoproductinforma- tion. •the“plus”installationkitsareparticularlysuitablefor installationsincampervansandboats. Scope of supply heat...

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    11 product information 2 scope of supply: heater and “plus” installation kit.

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    12 product information 2 caution! Safety instructions for technical data! Failure to comply with the technical data can result in malfunctions. Please note! Providednolimitvaluesaregiven,thetechnicaldata listedissubjecttothetolerancesusuallyapplicableto heatersof±10%fornominalvoltage,ambienttempera-...

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    13 product information 2 safetyinstructionsfortechnicaldataseepage12. Please note! Technichal data heatertype airtronic m heater airtronicd3/airtronicd4/airtronicd4plus version d3/d4/d4plus heatingmedium air controloftheheatflow stage power large medium small off heatflow(watt) d3 3000 2200 1600 900...

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    14 product information 2 caution! Safety instructions for technical data! Failure to comply with the technical data can result in malfunctions. Please note! Providednolimitvaluesaregiven,thetechnicaldata listedissubjecttothetolerancesusuallyapplicableto heatersof±10%fornominalvoltage,ambienttempera-...

  • Page 15

    15 main dimensions airtronic a = exhaust b = fuel v = combustion air 1 minimuminstallationclearance(space)foropeningthelidandfor dismantlingtheglowplugandthecontroller. 2 minimuminstallationclearance(space)forintakeofheaterair. Main dimensions airtronic m * outlethoodforairtronicd2: Ø60mm,includedi...

  • Page 16

    16 installation 3 1 heaterinfrontofthepassengerseat 2 heaterbetweenthedriver’sseatandthepassenger seat 3 heaterunderthevehiclefloor 4 heaterinlivingspace 5 heaterintheboot installation position in a camper van in a camper van, the heater is preferably installed in the inner compartment or luggage co...

  • Page 17

    17 installation installation in a car or people carrier in a car or people carrier, the heater is preferably installed in the passenger compartment or boot. If it is not possible to install the heater in the pas- senger compartment or boot, the heater can also be mounted, protected against splashing...

  • Page 18

    18 possible installation positions the heater is preferably installed in the normal posi- tion as shown in the drawing. Depending on the installation conditions, the heater can be tilted by max. 30° (flow direction to the bot- tom) or turned by max. 90° around its own longitu- dinal axis (exhaust co...

  • Page 19

    19 1 theremustbesufficientclearancebetweenthe heaterandthevehiclefloor–alsocheckthat thefanwheelrunsfreely. 2 themountingsurfacemustbeflatandsmooth. 3 theflangesealmustbemounted. 4 thevehiclewallmustbeflatandsmooth. 5 reinforcementplate(ifrequired,fororderno.See above) 6 springwasher 7 hexagonnutm6(...

  • Page 20

    20 nameplate the nameplate is fastened to the front of the heater. The second nameplate (duplicate) is included in the scope of supply of the heater. If required, the duplicate nameplate can be adhered in a clearly visible position on the heater or near to the heater. The regulations and safety inst...

  • Page 21

    21 heater air system (example) heater air system the parts for the hot air system are included in the scope of supply of the „universal“ and „plus“ instal- lation kits. The „plus“ installation kit does not contain any flexible pipes, these must be ordered separately. Refer to the product information...

  • Page 22

    22 installation 3 exhaust system mounting the exhaust system the “universal” and “plus” installation kits include a flexible exhaust pipe, inner Ø 24 mm, 1000 mm long and an exhaust silencer. The flexible exhaust pipe can be shortened to 20 cm or lengthened to max. 2 m, depending on the installation...

  • Page 23

    23 caution! Safety instructions for the combustion air system! •thecombustionairopeningmustbefreeatalltimes. •positionthecombustionairintaketobesurethatex- haustfumescannotbesuckedinwiththecombustion air. •donotarrangethecombustionairintaketopointing againstthewindblast. •thecombustionairintakemustn...

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    24 installation 3 1 correctconnection 2 incorrectconnection–bubbleformation fuel supply mounting the dosing pump, routing the fuel pipes and mounting the fuel tank the following safety instructions must be observed when mounting the dosing pump, routing the fuel pipes and mounting the fuel tank. Dev...

  • Page 25

    25 fuel supply fuel feed point with t-piece from the fuel supply line from the tank fitting to the vehicle engine 1 fuelflowline,vehicletank 2 tothevehicle‘sengine,mechanicalfuelorinjection pump 3 tpiece,868or10610 4 dosingpump 5 fuelpipe,4x1(di=Ø2mm) 6 fuelpipe,6x2(di=Ø2mm) 7 fuelhose,5x3(di=Ø...

  • Page 26

    26 fuel feed point with tank connection – ascending pipe, integrated in the vehicle tank or in the tank fitting 1 tankconnectionformetaltank di=Ø2mm,da=Ø6mm 2 tankconnectionfortankfitting di=Ø2mm,da=Ø4mm 3 dosingpump 4 fuelpipe,4x1(di=Ø2mm) 5 fuelpipe,6x2(di=Ø2mm) 6 fuelhose,5x3(di=Ø5mm) 7 fuelfil...

  • Page 27

    27 possible suction and pressure height of the dosing pump pressure height from vehicle tank to dosing pump: a = max. 3000 mm intake height in pressure-less vehicle tank: b = max. 1000 mm for diesel b = max. 1 500 mm for petrol intake height in vehicle tanks with withdrawal by negative pressure (val...

  • Page 28

    28 installation 3 fuel supply caution! Fuel supply safety information itisnotpermittedtooperatetheheaterwithunap- provedfuel/fuelmixturesortheadditionofusedoil. Failuretocomplywiththiscanleadtopersonalinjuries aswellasamalfunctionordamagetotheheater. Onlythefuelapprovedbythemanufacturerorbythe vehic...

  • Page 29

    29 operation and function 4 operating instructions the heater is operated by a control element. Detailed operating instructions are enclosed with the control unit. The workshop / garage installing the heater will issue you with the operating instructions. Important instructions for operation safety ...

  • Page 30

    30 description of functions switching on when the heater is switched on, the control lamp in the control element lights up. The glow plug is switched on and the fan starts at low speed. Please note! If there is still too much residual heat in the heat exchanger from when the heater was last used, fi...

  • Page 31

    31 forced shutdown in adr mode (only for diesel heaters 24 volt) in vehicles for the transport of dangerous goods (e.G. Tanker trucks), the heater must be switched off be- fore the truck drives into a danger area (refinery, fuel service station, etc.). Failure to comply results in the heater switchi...

  • Page 32

    32 electrical system 5 heater wiring theelectroniccontrolboxisintegratedintheheater, whichconsiderablysimplifiesthewiringrequiredduring installation. Caution! Safety instructions for wiring the heater! The heater is to be connected up electrically accord- ing to the emc directives. Emc can be affect...

  • Page 33

    33 -a1 airtronic/airtronicmcontrolbox -a30 fuseholder,3pin -b1 controlsensor,internal -b6 flameandoverheatingsensor -f1 fuse12v=20a/24v=10a -m4 burnermotor -r1 glowplug -y1 fuelmeteringpump optional b activationofvehicleblowerand/orseparate freshairfan please note! • theplussignalisonlyappliedin„low...

  • Page 34

    34 airtronic/ airtronicm partslistpage33 25.2069.0089.02.0a x:58 light (+) x:15 ign (+) x:30 bat (+) -xs16 1 2 3 4 5 6 7 8 1,5 rd 0,5 buwh 0,5 ye 1,0 gnrd 0,5 bnwh 0,5 gyrd -a1 9 10 0,5 buye 1,5 bn 11 12 13 14 15 16 0,5 gy 0,5 bu 0,5 bubk 0,5 pk 0,5 bkgy a -r1 -xs2/1 1 2 1 2 2,0 wh 2,0 bn -xs2/2 1 2...

  • Page 35

    35 airtronic/ airtronicm partslistpage33 25.2069.0089.03.0a b 2 1 -xb2 -y1 1 2 x:58 light (+) x:15 ign (+) x:30 bat (+) x:31 bat (-) 1 2 3 4 5 6 7 8 9 10 -xb16 11 12 13 14 15 16 a 1 2 -f1 -a30 1 2 -f2 5a 1 2 -f3 c 0,5 rd 0,5 bn 0,5 buwh 0,5 ye 0,5 gy 0,5 whrd 0,5 gyrd 0,5 bnwh 2,5 rd 0,5 ye 1,0 gnrd...

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    36 b 2 1 -xb2 -y1 1 2 x:58 light (+) x:15 ign (+) x:30 bat (+) x:31 bat (-) 1 2 3 4 5 6 7 8 9 10 -xb16 11 12 13 14 15 16 a 1 2 -f1 -a30 1 2 -f2 5a 1 2 -f3 c 0,5 rd 0,5 bn 0,5 buwh 0,5 ye 0,5 gy 0,5 whrd 0,5 gyrd 0,5 bnwh 2,5 rd 0,5 ye 1,0 gnrd 0,5 bnwh 0,5 gyrd 0,5 buwh 2,5 bn 0,5 gy 0,5 bu 0,5 buvt...

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    37 g 0,5 bnwh 0,5 gyrd c y x:58 light (+) x:15 ign (+) -e3 0,5 rd 0,5 buwh 0,5 bn 1 2 3 4 5 6 7 8 -xb10 9 10 1 2 3 4 5 6 7 8 -xs10 9 10 0,35 rd 0,22 gybk 0,22 bn 0,22 buwh 0,22 vt 0,35 ye 0,22 bnye 0,22 whrd 0,22 bnwh 0,22 gy 0,5 gybk -xb10 -xs10 circuit diagram easystart timer electrical system 5 e...

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    38 252361009701c g 0,5 bnwh 0,5 gyrd c y x:58 light (+) x:15 ign (+) -e5 1 -xb12 2 12 3 4 5 6 7 8 9 10 11 -h2 0,5 rd 0,22 rdye 0,5 buwh 0,22 bnwh 0,22 gy 0,22 bnye -w2 0,5 bn Θ -b8 0,22 bn -xb12 circuit diagram easystart remote+ electrical system 5 b8 roomtemperaturesensor e5 easystartremote+radiore...

  • Page 39

    39 252361009705b g 0,5 bnwh 0,5 gyrd c y x:58 light (+) x:15 ign (+) 0,5 rd 0,5 buwh 0,5 bn 0,5 gybk -e2 1 2 3 4 -xb4 1 2 3 4 -xs4 0,35 rd 0,35 gybk 0,35 bn 0,35 buwh -xb4 -xs4 circuit diagram easystart select electrical system 5 e2 easystartselect c totheheater g totheheater y connectcablesandinsul...

  • Page 40

    40 252361009702b circuit diagram easystart call x:58 light (+) x:15 ign (+) -e1 1 -xb12 2 12 3 4 5 6 7 8 9 10 11 -h1 0,22 rdye 0,22 bnwh 0,22 gy 0,22 bnye -w1 Θ -b8 0,22 bn g 0,5 bnwh 0,5 gyrd y 1 2 3 4 5 6 7 8 -xb9 9 1 2 3 4 5 6 7 8 -xs9 9 rd ye bn vt buwh vt buwh bn rd ye 0,5 rd 0,5 buwh 0,5 bn c ...

  • Page 41

    41 troubleshooting / maintenance / service 6 in case of faults, please check the following points • if the heater does not start after being switched on: – switch the heater off and on again. • if the heater still does not start, check whether: – there is fuel in the tank? – the fuses are ok? – the ...

  • Page 42

    42 environment 7 certification the high quality of eberspächer’s products is the key to our success. To guarantee this quality, we have organised all work processes in the company along the lines of quality management (qm). Even so, we still pursue a large number of activities for continuous improve...

  • Page 43

    43 list of key words a – z keyword page a accident prevention ................................................... 7 adr .......................................................................... 16 altitude ..................................................................... 29 ambient temperature ...

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    44 lists 8 keyword page t technical data .................................................. 12 – 14 temperature selection .............................................. 30 test symbol ................................................................. 5 text structure ....................................

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