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Gamatronic Power+ User Manual
Har Hotzvim Industrial Park,
14 Hartom St., PO Box 45029, Jerusalem 97774, Israel
Tel: +972-2-588-8222 Fax: +972-2-582-8875
Email: info@gamatronic.co.il Website: www.gamatronic.com
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Release 3.4
December 2006
Summary of Power+
Page 1
Har hotzvim industrial park, 14 hartom st., po box 45029, jerusalem 97774, israel tel: +972-2-588-8222 fax: +972-2-582-8875 email: info@gamatronic.Co.Il website: www.Gamatronic.Com 2mum-pp/4 power + m m o o d d u u l l a a r r u u p p s s s s y y s s t t e e m m u u s s e e r r g g u u i i d d e e r...
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Gamatronic electronic industries ltd. Ii power+ user guide, release 3.4 gamatronic electronic industries ltd. Har hotzvim industrial park 14 hartom st. Po box 45029 jerusalem 97774 israel tel: +972-2-588-8222 fax: +972-2-582-8875 email: info@gamatronic.Co.Il website: www.Gamatronic.Com this ups has ...
Page 3
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 iii table of contents s afety c onsiderations ............................................................................................................. Iv do’s ......................................................................
Page 4: Afety
Gamatronic electronic industries ltd. Iv power+ user guide, release 3.4 s afety c onsiderations the power+ ups system is designed for industrial applications and harsh environments. Nevertheless the power+ ups system is a sophisticated power system and should be handled with appropriate care, follow...
Page 5: Warning: Risk of
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 v warning: risk of severe damage to the ups!!! T his system uses the neutral line for operation . T herefore , it is strictly forbidden to connect this system to the ac power source without a neutral ( null ) conductor !! F ailure ...
Page 7: Ntroduction
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 1 1. I ntroduction thank you for purchasing a power+ ups system. Power+ is the most sophisticated ups on the market today. In general, an uninterruptible power supply (ups) provides backup power for use when the utility ac electric...
Page 8
Gamatronic electronic industries ltd. 2 power+ user guide, release 3.4 40kva configuration 100kva – small enough to fit in a 4-passenger elevator.
Page 9
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 3 the power+ is comprised of the following sub-assemblies. System controller 1-10 ups modules × 10kva static switch module system controller 10kva ups modules static switch power+ system - full complement.
Page 10: System Controller
Gamatronic electronic industries ltd. 4 power+ user guide, release 3.4 system controller the power+ system controller has three purposes: • to allow the user to manage and control the ups as well as monitor the parameters of all sections of the power+ via the control panel • to collect and summarize...
Page 11: Perating
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 5 2. O perating m odes the power+ ups functions to supply ac electrical power to your load. While using the power+, three modes of operation are possible: • normal operation • battery operation • bypass operation normal operation t...
Page 12: Ser
Gamatronic electronic industries ltd. 6 power+ user guide, release 3.4 3. U ser i nterface this section describes the buttons and indicators used to operate the power+. Control panel the power+ control panel, located on the front of the controller, provides the user with an interface to the power+ s...
Page 13: Static Switch Panel
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 7 static switch panel the static switch panel, located on the front of static switch module, provides the user with the status of the static switch module. All the functions and indications are available on the power+ control panel...
Page 14
Gamatronic electronic industries ltd. 8 power+ user guide, release 3.4 l o a d l e v e l g a m a t r o n i c - - - 1 1 : 2 0 : 2 5 - - - r : _ _ _ _ _ 0 1 5 a , 2 3 4 v b a t t e r y : 8 6 8 v s : _ _ _ _ _ _ 0 1 2 a , 2 3 6 v u p s o k ( o n ) t : _ _ _ _ _ _ _ 0 1 1 a , 2 3 4 v s t s w o k ( i n v...
Page 15: Status Indicators
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 9 status indicators the status indicators show precisely what is running and how the ups is providing power to the load. The diagram below shows the power source and destination routes in use for each of the 3 automated operation m...
Page 16
Gamatronic electronic industries ltd. 10 power+ user guide, release 3.4 operation buttons the operation buttons illustrated below are “soft” switches. • on/off resets the entire ups • alarm silence shuts the alarm sounder • inv/byp allows the maintenance engineer to manually change the operation mod...
Page 17: Power+ Operation Modes
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 11 power+ operation modes normal operation l o a d l e v e l g a m a t r o n i c - - - 1 1 : 2 0 : 2 5 - - - r : _ _ _ _ _ 0 1 5 a , 2 3 4 v b a t t e r y : 8 6 8 v s : _ _ _ _ _ _ 0 1 2 a , 2 3 6 v u p s o k ( o n ) t : _ _ _ _ _ ...
Page 18
Gamatronic electronic industries ltd. 12 power+ user guide, release 3.4 bypass operation (automatic) l o a d l e v e l g a m a t r o n i c - - - 1 1 : 2 0 : 2 5 - - - r : _ _ _ _ _ 0 1 5 a , 2 3 4 v b a t t e r y : 8 6 8 v s : _ _ _ _ _ _ 0 1 2 a , 2 3 6 v u p s o k ( o f f ) t : _ _ _ _ _ _ _ 0 1 1...
Page 19
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 13 emergency power off - epo (manual) an external emergency power off (epo) switch may be installed by the customer. The epo switch cuts power to the load in emergency situations. Once switched off by the epo, the power+ must be re...
Page 20: Irst
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 14 4. F irst -t ime s etup installation and start-up sequence preparation 1. Prepare the proper infrastructure for the power+ with adequate cables and connections. 2. Prepare the power+ for installation. Ensure all components and m...
Page 21
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 15 w a i t f o r r e s u l t s . . . S t a t i c r a m : p a s s e d r . T c l o c k : p a s s e d e e p r o m - 1 : p a s s e d power up start-up 3 e e p r o m - 3 : p a s s e d d c s u p p l i e s : p a s s e d figure 3: start-up...
Page 22: Power+
Gamatronic electronic industries ltd. 16 power+ user guide, release 3.4 5. Power+ s tart - up this section describes the start-up procedures for the operator after a power+ shutdown. L o a d l e v e l g a m a t r o n i c - - - 1 1 : 2 0 : 2 5 - - - r : _ _ _ _ _ _ _ _ _ _ 0 0 0 a , 2 3 4 v b a t t e...
Page 23
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 17 3. Connect the load and observe the results on the display. L o a d l e v e l g a m a t r o n i c - - - 1 1 : 2 0 : 2 5 - - - r : _ _ _ _ _ 0 1 5 a , 2 3 4 v b a t t e r y : 8 6 8 v s : _ _ _ _ _ _ 0 1 2 a , 2 3 6 v u p s o k ( ...
Page 24
Gamatronic electronic industries ltd. 18 power+ user guide, release 3.4 power+ shutdown (switching to bypass) 1. Switch the load off. 2. Press twice on the on/off button. 3. Wait 2 minutes for the power+ to shut down. The control screen will indicate ups ok (off). L o a d l e v e l g a m a t r o n i...
Page 25: Power+
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 19 6. Power+ c ontrol p anel the power+ system is equipped with an lcm display (lcd) and touch pad control panel that enables the user to effectively manage the ups system. Once power+ is installed, the control panel serves as the ...
Page 26
Gamatronic electronic industries ltd. 20 power+ user guide, release 3.4 quick-reference summary of power+ menu functions to access the power+ main menu, press the “ent” key. 1 > s y s t e m 4 > h i s t o r y 7 > s e t u p 2 > u p s m o d u l e 5 > b a t t e r y 8 > s t a t i c s w 3 > s e l f t e s ...
Page 27
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 21 the “setup” submenu, option “7” from the main menu: setup submenu option 1: alarm set 1> ac volt 1) set ac high & low alarm levels • set the ac low voltage and ac high voltage alarm levels 2) set ac alarms hysteresis • set the a...
Page 28
Gamatronic electronic industries ltd. 22 power+ user guide, release 3.4 setup submenu option 3: battery 1> test-voltage ● set the battery test dc voltage (lowest) 2> test alarm ● set the low battery dc voltage for alarm 3> current-limit 1) current limit value setup 1> set c. Limit of battery #1 (val...
Page 29
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 23 8) enable/dis options 1> enable/disable shutdown by long ac fail (on/off) • enable or disable automatic shutdown after 3 hours of power failure 2> enable/disable current sensors (on/off) • enable or disable the usage of battery ...
Page 30
Gamatronic electronic industries ltd. 24 power+ user guide, release 3.4 4> dry4 association • set the alarms that will trigger dry contact number 4 5> dry5 association • set the alarms that will trigger dry contact number 5 6> dry6 association • set the alarms that will trigger dry contact number 6 ...
Page 31
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 25 setup submenu option 9: silicon 2> reset log ● reset (clear) the controller’s history log 3> defaults 1) restore factory defaults… • restore the controller values to the factory preset and restart the controller – soft reset, re...
Page 32: Ower
Gamatronic electronic industries ltd. 26 power+ user guide, release 3.4 7. P ower + m enu f unctions in d etail this chapter describes the functions available through the power+ main menu and its submenus. Main menu press the enter button to display the main menu. Note: to return to the main menu at...
Page 33: System
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 27 system from the main menu select option 1 (system) to show the dc voltages (positive, negative and summary): b a t t c u r r : - - - - - - - > t o t a l + 0 5 3 . 0 a b a t t p o s . : 4 3 0 v b a t t + 0 5 3 . 2 a ( 0 5 3 1 ) b...
Page 34
Gamatronic electronic industries ltd. 28 power+ user guide, release 3.4 p h a s e : - - r - - - - s - - - - t - - i n : 2 3 5 v / 0 4 4 . 0 a 2 3 4 v / 0 4 4 . 0 a 2 3 4 v / 0 4 2 . 0 a o u t : 2 3 1 v / 0 4 3 . 0 a 2 3 1 v / 0 4 2 . 0 a 2 3 2 v / 0 4 2 . 0 a system menu option 1 - - - - - t o t a l...
Page 35
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 29 b a t t f u s e : b a d e m e r g e n c y : o p e n 2 : o p e n 6 : o p e n 3 : o p e n 7 : o p e n system menu option 1 4 : o f f 8 : o p e n figure 18: fuse status p d d i a l o g : u p s # 0 1 t > c 0 4 2 0 0 0 0 d 8 0 0 0 0 ...
Page 36: Ups Module
Gamatronic electronic industries ltd. 30 power+ user guide, release 3.4 ups module 1. From the main menu, select option 2 (ups module) and press the enter button to display the instructions window shown in figure 21. 2. Press the ▼ key to view information about the ups modules of the system. 3. Scro...
Page 37: Self-Test
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 31 self-test main menu option 3 from the main menu select option 3 (self test) to run a self-test of the power+. The self-test displays the window shown in figure 24. You can run a self-test at any time without interfering in the n...
Page 38
Gamatronic electronic industries ltd. 32 power+ user guide, release 3.4 table 2: log messages # message explanation 01 upsmaj more than 1 ups module is sending an alarm or fault warning 02 upsmin single ups module is sending an alarm or fault warning 03 ------ n.A. 04 ------ n.A. 05 loadbp load is n...
Page 39
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 33 # message explanation 16 batflt batteries failed last test 17 user-1 user 1 input open 18 user-2 user 2 input open 19 user-3 user 3 input open 20 ac-brn input ac supply brown out 21 acin_h ac input excessive 22 acfail ac input f...
Page 40: Battery
Gamatronic electronic industries ltd. 34 power+ user guide, release 3.4 battery from the main menu select option 5 (battery) to display the window shown in figure 27. B a t t e r y c a p a c i t y : 0 0 2 0 a h c h a r g e m o d e : f l o a t i n g e q . R u n n i n g t i m e : - - - - - - - - main ...
Page 41: Alarm
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 35 1 > b a t t e r y # 1 : 0 2 0 a h t o t a l c a p . : 0 0 2 0 a h main menu option 5 figure 32: battery capacity note: figure 30, figure 31, figure 32 show the individual batteries on the left and the overall total on the right....
Page 42: Setup Menu
Gamatronic electronic industries ltd. 36 power+ user guide, release 3.4 setup menu from the main menu select option 7 (setup) to display the window shown in figure 37. S c - 2 0 1 2 s y s t e m s e t u p t y p e i n l e v e l - 1 p a s s w o r d , t h e n - e n t e r y o u r p r i v i l e g e w i l ...
Page 43
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 37 1 > b a t e n d 2 > b a t l o w 3 > - - - - - - alarm set menu option 2 4 > b a t - h i s e l e c t i t e m : 1 figure 43: battery parameters for alarm f l o a t i n g c h a r g e s e t u p v o l t a g e s e t t i n g : 3 4 0 . ...
Page 44
Gamatronic electronic industries ltd. 38 power+ user guide, release 3.4 setup menu option 2 figure 49: line configuration menu module config menu option 1 figure 50: setting number of phases module config menu option 2 figure 51: setting the sine wave frequency module config menu option 3 figure 52:...
Page 45
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 39 module config menu option 5 figure 56: output fine-tuning – select value module config menu option 6 figure 57: output fine-tuning – set frequency limits figure 58: voltage calibration submenu figure 59: enter measured value set...
Page 46
Gamatronic electronic industries ltd. 40 power+ user guide, release 3.4 b a t t e r y ( t e s t ) v o l t a l a r m 3 6 0 . 0 v battery menu option 2 figure 62: battery test voltage alarm setup 1 > c u r r e n t l i m i t v a l u e s e t u p 2 > e n a b l e c u r r e n t l i m i t ( o n ) 1 battery ...
Page 47
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 41 a b s o l u t e m i n i m u m v o l t a g e w h i l e c m p e n s a t . V o l t a g e s e t t i n g : 4 0 0 . 0 v floating mode option 1 figure 69: battery test – setting compensation minimum voltage a b s o l u t e m a x i m u ...
Page 48
Gamatronic electronic industries ltd. 42 power+ user guide, release 3.4 f l o a t i n g c h a r g e s e t u p v o l t a g e s e t t i n g : 4 3 2 . 0 v equalizing menu option 2 figure 76: setup – setting floating voltage 1 > d i s a b l e s h u t d o w n b y l o n g a c f a i l ( o n ) 2 > e n a b l...
Page 49
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 43 1 2 3 4 + + + + s e t u p s s ( u p = o n , d o w n = o f f ) service menu option 2 e n t e r = e x e c u t e e s c = g o b a c k figure 82: service – selecting the ups r e l a y s t a t u s : p r e s s ‘ u p ‘ a n d r e p e a t...
Page 50: Static Sw
Gamatronic electronic industries ltd. 44 power+ user guide, release 3.4 s e t i p a d d r e s s 1 9 2 . 1 6 8 . 0 0 0 . 2 5 2 nw setup menu option 1 figure 88: service – setting ip address s e t s n m p n o c o m m f a c t o r v a l u e ( 1 0 - 9 9 ) nw setup menu option 5 5 figure 89: service – con...
Page 51: Alarm Dry Contacts
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 45 alarm dry contacts 1 > d r y 1 a s s o c i a t i o n 4 > d r y 4 a s s o c i a t i o n 2 > d r y 2 a s s o c i a t i o n 5 > d r y 5 a s s o c i a t i o n 3 > d r y 3 a s s o c i a t i o n 6 > d r y 6 a s s o c i a t i o n confi...
Page 52
Gamatronic electronic industries ltd. 46 power+ user guide, release 3.4 system controller setup verification the process described in this section lets you check the controller settings. This verification procedure is available for software versions beginning from 050106. Access press escape key and...
Page 53
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 47 screen 2 to access screen 2 press the key arrow right when screen 1 is selected. A) #of phase: force 3 for 3 phase output, force 1 for single phase output or auto when the mode is defined by dip switch of the modules. B) rev: re...
Page 54: Snmp
Gamatronic electronic industries ltd. 48 power+ user guide, release 3.4 8. Snmp a gent the snmp agent is an internal card which lets you monitor and control the power+ system from a pc. The snmp agent supports standard ups rfc1628 mib. The snmp agent enables monitoring, management, control, and orde...
Page 55: Ireless
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 49 9. W ireless c ontrol ( optional ) the power+ system includes an option for wireless control and management, using the gamatronic wing (catalog reference 199wing). The wing (wireless new generation) is a wireless communications ...
Page 56: Wing Configurations
Gamatronic electronic industries ltd. 50 power+ user guide, release 3.4 the system replies, informing the sender whether the command was performed. The board can filter the received messages by authorizations (complete management/monitoring only/none). The wing scans the remote power system every th...
Page 57
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 51 figure 97: wing optional configurations.
Page 58: 10.
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 52 10. Power+ s pecifications table 3: specifications power + technical data topology on line battery, double conversion, vfi construction modular parallel hot-plugged modules operation continuous input voltage (v) 3 × 400+ n volta...
Page 59
Gamatronic electronic industries ltd. Power+ user guide, release 3.4 53 system controller – technical data micro controller core 16 bit display 4 × 40 characters lcd with backlight other indicators 8 leds, buzzer analog input channels 4 input dry contacts (n.C.) real time clock (rtc) yes, with backu...
Page 60
Gamatronic electronic industries ltd. 54 power+ user guide, release 3.4 for a full company profile, please visit out website at www.Gamatronic.Com . Gamatronic building, jerusalem, israel gamatronic’s product range : ups systems power systems for telecom dc-to-ac inverters dc-to-dc converters freque...