Lavina 25-X User Manual

Summary of 25-X

  • Page 2

    Superabrasive user manual original language lavina® 25‐x 3/2015 2.

  • Page 3: Warranty and Returns

    Superabrasive user manual original language lavina® 25‐x 3/2015 3 warranty and returns warranty policy for lavina® x machines a warranty card must be submitted to superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty ca...

  • Page 4

    Superabrasive user manual original language lavina® 25‐x 3/2015 4 warranty and returns ................................................................... 3 1. General information ................................................................... 5 manufacturer ........................................

  • Page 5

    Superabrasive user manual original language lavina® 25‐x 3/2015 5 1. General information this owner’s manual is intended for the operator of the lavina® x machine, the servicing technician as well as for anyone involved with operating or servicing the machine. We recommend that you read the instruct...

  • Page 6

    Superabrasive user manual original language lavina® 25‐x 3/2015 6 vacuum connection a connection for a vacuum dust extractor is located on the carriage. The lavina® x machine does not include a vacuum dust extractor. The customer must purchase the vacuum dust extractor separately. The hose of the va...

  • Page 7

    Superabrasive user manual original language lavina® 25‐x 3/2015 7 easily.  in order to keep the electrical cable from being damaged, no vehicle should cross the zone where electrical cables are situated. Protection devices the machine is equipped with several protection devices including the follow...

  • Page 8

    Superabrasive user manual original language lavina® 25‐x 3/2015 8 3. Handling and transportation splitting the carriage from the mainhead unplug the motor cable plug from the control box and disconnect the water hose from the main head by pulling it out (fig.3.1) (fig.3.2). Wind the electrical cable...

  • Page 9

    Superabrasive user manual original language lavina® 25‐x 3/2015 9 storage always store and transport the lavina® x machine in a dry place. Never transport the lavina® x machine unprotected; it may be damaged if transported unprotected during rain or snow. When storing the machine the temperature may...

  • Page 10

    Superabrasive user manual original language lavina® 25‐x 3/2015 10 the control board 1. Power cable plug 2. Digital rpm indicator indicates the revolution per minute of the grinding plates (not the revolution per minute of the entire unit). 3. Polishing/grinding switch in “grinding” position, the op...

  • Page 11

    Superabrasive user manual original language lavina® 25‐x 3/2015 11 5. Tools and accessories weights superabrasive offers additional weights for increasing the productivity of the machine (fig.5.1). Each additional weight weighs about 64 lbs or 29kg. Each individual application, type and condition of...

  • Page 12

    Superabrasive user manual original language lavina® 25‐x 3/2015 12 6. Popular tools recommended tools quickchange system and tooling feature extremely fast and convenient tool changes, and a long tool life, providing for great long‐term cost savings. The quickchange pads are produced in four differe...

  • Page 13

    Superabrasive user manual original language lavina® 25‐x 3/2015 13 7. Maintenance and inspection cleaning keep your machine clean. Cleaning the machine in a regular basis will help detect and solve potential problems before they can cause damage to the machine. Most importantly, check and clean the ...

  • Page 14

    Superabrasive user manual original language lavina® 25‐x 3/2015 14 lavina® 25‐x electrical schemes with yaskawa inverter 200‐240 volt lavina® 25‐x electrical schemes yaskawa connection main circuit terminals figure 7.7 the motor is connected in “delta” (triangle) 230 volt, reminder for the wire conn...

  • Page 15

    Superabrasive user manual original language lavina® 25‐x 3/2015 15 8. Troubleshooting index of problems and solutions 8.1 replacing power cord and plugs when replacing the power cord or plugs always use cords and plugs with the same specifications as the original ones. Never use lower quality or dif...

  • Page 16

    Superabrasive user manual original language lavina® 25‐x 3/2015 16 figure 8.3.13 make sure the four bolts holding the adaptor (fig.8.3.12) are reliably tighten. Mount the holder on the machine using the same socket as mentioned in 8.2 (fig.8.3.10;fig.8.3.11). The retaining washer fits into the centr...

  • Page 17

    Superabrasive user manual original language lavina® 25‐x 3/2015 17 8.4 correcting sag of the used planetary chain unscrew the eight bolts (fig.8.4.1) and take out the cover (fig.8.4.2) and pull out the hose of the water sprayer(fig.8.4.3). Lift the machine in position to change the tools. Turn manua...

  • Page 18

    Superabrasive user manual original language lavina® 25‐x 3/2015 18 loosen the two nuts(fig.8.4.6) and uscrew the two screws of the tensioner (fig.8.4.5)(fig.8.5.4)(fig.8.5.5). Take the chain tensioner(fig.8.5.6). Pull out the split pin (fig.8.5.7) and the chain link pin (fig.8.5.8) (fig.8.5.9). Take...

  • Page 19

    Superabrasive user manual original language lavina® 25‐x 3/2015 19 8.7 tensioning and replacing the belts the transmission of the machine has two timing belts (main belt and planetary belt) of maintenance free type. To change the main belt you have to remove all holders and dismount their adaptors. ...

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    Superabrasive user manual original language lavina® 25‐x 3/2015 20 the essembly is on reverse order, and is important to match the threads of the conical sleeve and the belt washer(fig.8.7.13). Put the front washer (fig.8.7.14), on the screw use always the “blue” thread locking adhesive. Tightening ...

  • Page 21

    Superabrasive user manual original language lavina® 25‐x 3/2015 21 8.8 replacing the planetary driven chain wheel dismount the planetary chain and the tensioner and see fig.8.5(monting new planetary chain). Dismount the tool holders, sealers and bottom cover see fig.8.7(tensioning and replacing the ...

  • Page 22

    Superabrasive user manual original language lavina® 25‐x 3/2015 22 8.10 replacing the planetary unit unscrew the six bolts (fig.8.10.1)(fig.8.10.2) and press down the planetary unit. When mounting back secure with sealant (fig.8.10.3). 8.11 motor connection in case the motor is being replaced, pleas...

  • Page 23

    Superabrasive user manual original language lavina® 25‐x 3/2015 23 8.12 fault diagnosis inverter yaskawa v1000 pages are referring to yaskawa electric siep c710606 18a yaskawa ac drive – v1000 technical manual.

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    Superabrasive user manual original language lavina® 25‐x 3/2015 24.

  • Page 25

    Superabrasive user manual original language lavina® 25‐x 3/2015 25 9. Disposal if your machine after time is not usable or needs to be replaced, send the machine back to superabrasive or a local distribut or, where a professional disposal complying with the environment laws and directives is guarant...

  • Page 26

    Superabrasive user manual original language lavina® 25‐x 3/2015 26 11. Spare parts assembly and parts specifications 1. Lavina®25‐x general parts no. Item no. Description pcs. 1 l25x-10.00.00 main head 1 2 mar8.71 tube 1 3 10-16din3017 clamp 2 4 l25x-20.00.00 carriage 1 5 mar8.25 tube 1 6 d40l700 va...

  • Page 27

    Superabrasive user manual original language lavina® 25‐x 3/2015 27 3. Lavina®25‐x top cover parts 2 no. Item no. Description pcs. 1 l25x-19.00.01 top cover 1 2 l25gs-19.10.00 vacuum port 1 3 l25x-19.20.00 water fitting 1 4 m12din985 nut 1 5 m5din125a washer 4 6 m5din127b spring washer 4 7 m5din934 n...

  • Page 28

    Superabrasive user manual original language lavina® 25‐x 3/2015 28 6. Lavina® 25‐x planetary drive parts no. Item no. Description pcs. 1 m6x16din912 screw 4 2 l25x-03.00.00 pulley 1 3 m10x25din7991 screw 1 4 l25x-10.00.55 front washer 1 5 l25gx.10.10.00 central pulley 1 6 b65din471 retaining ring 1 ...

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    Superabrasive user manual original language lavina® 25‐x 3/2015 29 6.1. Lavina® 25‐x pulley unit assembly model no. Item no. Description pcs. 1 1 m5x12din6921 bolt 1 2 2 l25x-10.00.46 front washer 1 3 3 l25x-16.20.00 chain pulley assembly 1 4 4 twva00320 v-ring type a 1 5 l25Х-16.00.00 bearing body ...

  • Page 30

    Superabrasive user manual original language lavina® 25‐x 3/2015 30 8. Lavina®25‐x water tank parts no. Item no. Description pcs. 1 a29.50.00 regulator 1 2 1/2" filter 1 9. Lavina®25‐x tool holder parts/ see also fig.8.7.13/ (pos.1 include pos.1.1;1.2;1.3/pos.1.3 include pos.1.3.1 and etc.) no. Item ...

  • Page 31

    Superabrasive user manual original language lavina® 25‐x 3/2015 31 10. Lavina®25‐x carriage parts no. Item no. Description pcs. 1 l25Х-21.00.00 frame 1 2 l25s-23.10.00 handle assembly 1 3 l25s-23.00.02 end cover 2 4 l25s-23.00.06 locking bit 1 5 l25g-20.00.04 wheel 2 6 l32d-20.00.03 wheel cap 2 7 m1...

  • Page 32

    Superabrasive user manual original language lavina® 25‐x 3/2015 32 11. Lavina® 25‐x control box parts 200‐240 volt 11lavina® 25‐x control box parts 200‐240 volt no. Item no. Description pcs. No. Item no. Description pcs. 1 l20ns-30.30.00 lamp unit incl. Cable 1 15 l20ns-30.11.08 rectifier 1 2 l20ns-...