Lavina 25-X User Manual - page 4
Superabrasive
User Manual
Original Language
Lavina® 25‐X
3/2015
4
WARRANTY AND RETURNS ................................................................... 3
1. GENERAL INFORMATION ................................................................... 5
MANUFACTURER ................................................................................... 5
GENERAL DESCRIPTION ......................................................................... 5
MACHINE CHARACTERISTICS ................................................................. 5
MAIN DESIGN ........................................................................................ 5
ENVIRONMENTAL CONDITIONS ............................................................ 5
ELECTRICAL CONNECTION ..................................................................... 5
VACUUM CONNECTION ......................................................................... 6
TECHNICAL DATA .................................................................................. 6
VIBRATIONS .......................................................................................... 6
SONOROUS EMISSIONS ........................................................................ 6
LABEL DATA........................................................................................... 6
CUSTOMER SERVICE .............................................................................. 6
2. SAFETY INSTRUCTIONS ...................................................................... 6
RECOMMENDED USE
....................................................................... 6
PROHIBITED USE
.............................................................................. 6
PREPARATION FOR WORK ..................................................................... 6
PROTECTION DEVICES
...................................................................... 7
ARREST FUNCTIONS
......................................................................... 7
SAFE USE
........................................................................................ 7
RESIDUAL RISKS
.............................................................................. 7
BEFORE YOU BEGIN
......................................................................... 7
OPERATING MACHINE
...................................................................... 7
AFTER WORK IS COMPLETED ................................................................. 7
THE WORK AREA
....................................................................... 7
PERSONAL PROTECTIVE
................................................................... 7
EQUIPMENT (PPE) ................................................................................. 7
OPERATOR
................................................................................. 7
3. HANDLING AND TRANSPORTATION .................................................. 8
SPLITTING THE CARRIAGE FROM THE MAINHEAD ................................. 8
LIFT THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION .. 8
LIFTING .................................................................................................. 8
ADJUSTING THE HANDLE ....................................................................... 8
STORAGE ............................................................................................... 9
4. OPERATION ....................................................................................... 9
PRELIMINARY CONTROLS ...................................................................... 9
WATER FLOW CONTROL UNIT ............................................................... 9
ADJUSTING AND MOUNTING TOOLS ..................................................... 9
THE CONTROL BOARD ......................................................................... 10
STARTING THE MACHINE..................................................................... 10
OPERATING THE MACHINE .................................................................. 10
STOPPING THE MACHINE .................................................................... 10
ALARM ................................................................................................ 10
5. TOOLS AND ACCESSORIES ............................................................... 11
WEIGHTS ............................................................................................. 11
TOOL HOLDER KEY............................................................................... 11
FOAM PLATE ....................................................................................... 11
SECURITY PLATE FOR QUICKCHANGE PADS ......................................... 11
6. POPULAR TOOLS ............................................................................. 12
RECOMMENDED TOOLS ...................................................................... 12
7. MAINTENANCE AND INSPECTION .................................................... 13
CLEANING ............................................................................................ 13
CHECK DAILY ....................................................................................... 13
CHECK EVERY 200 WORKING HOURS ................................................... 13
CHECK EVERY 400 WORKING HOURS ................................................... 13
VACUUM ............................................................................................. 13
WATER LEAKS ...................................................................................... 13
MECHANICAL PARTS ............................................................................ 13
ELECTRICAL SYSTEM ............................................................................. 13
ELECTRICAL SYSTEM ............................................................................. 13
LAVINA® 25‐X ELECTRICAL SCHEMES WITH YASKAWA INVERTER ....... 14
LAVINA® 25‐X ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN
CIRCUIT TERMINALS ............................................................................ 14
8. TROUBLESHOOTING ......................................................................... 15
INDEX OF PROBLEMS AND SOLUTIONS ................................................ 15
8.1 REPLACING POWER CORD AND PLUGS .......................................... 15
8.2 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGING V‐
RINGS AND FELT‐RINGS ....................................................................... 15
8.3 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE
BUFFERS AND ELASTIC ELEMENT ......................................................... 15
8.4 CORRECTING SAG OF THE USED PLANETARY CHAIN ...................... 17
8.5 MOUNTING NEW PLANETARY CHAIN ............................................ 17
8.6 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND
PLANETARY TENSIONER ....................................................................... 18
8.7 TENSIONING AND REPLACING THE BELTS ...................................... 19
8.8 REPLACING THE PLANETARY DRIVEN CHAIN WHEEL ...................... 21
8.9 REPLACING THE PULLEY UNITS ....................................................... 21
8.10 REPLACING THE PLANETARY UNIT ............................................... 22
8.11 MOTOR CONNECTION .................................................................. 22
8.12 FAULT DIAGNOSIS INVERTER YASKAWA V1000 ........................... 23
9. DISPOSAL ......................................................................................... 25
10. MANUFACTURER’S CONTACTS ....................................................... 25
11. SPARE PARTS ................................................................................. 26
ASSEMBLY AND PARTS SPECIFICATIONS .............................................. 26
1. LAVINA®25‐X GENERAL PARTS ........................................................ 26
2. LAVINA® 25‐X TOP COVER 1 PARTS ................................................. 26
3. LAVINA®25‐X TOP COVER PARTS 2 .................................................. 27
4. LAVINA®25‐X GUARD PARTS ........................................................... 27
5. LAVINA® 25‐X BOTTOM COVER 1 PARTS ......................................... 27
6. LAVINA® 25‐X PLANETARY DRIVE PARTS ......................................... 28
6.1. LAVINA® 25‐X PULLEY UNIT ASSEMBLY ...................................... 29
7. LAVINA® 25‐X BOTTOM COVER 2 PARTS ......................................... 29
8. LAVINA®25‐X WATER TANK PARTS ................................................. 30
9. LAVINA®25‐X TOOL HOLDER PARTS ................................................ 30
10. LAVINA®25‐X CARRIAGE PARTS .................................................... 31
11. LAVINA® 25‐X CONTROL BOX PARTS 200‐240 VOLT ....................... 32
LAVINA® 25‐X CONTROL BOX PARTS 200‐240 VOLT ........................... 32