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Mahindra XUV500 Owner's Manual

Summary of XUV500

  • Page 1

    Owner’s manual __________________________________________________________________________________ issue date: may 2016 note : carefully read, understand and follow the instructions provided in this manual, and keep it in a safe place for future reference. If you have any doubt whatsoever regarding t...

  • Page 2

    __________________________________________________________________________________ mahindra & mahindra ltd., mahindra towers, g.M.Bhosale marg, worli, mumbai- 400 018, india..

  • Page 4

    1 introduction and safety precautions ........................ 1-1 introduction ............................................................................. 1-1 safety symbols ....................................................................... 1-1 general safety information and instructions ......

  • Page 5

    6 supplemental restraint system (srs) (if equipped) .......................................................................................... 6-1 airbag ....................................................................................... 6-1 driver and front passenger air bag ......................

  • Page 6

    9 steering and brakes............................................................... 9-1 steering.................................................................................... 9-1 steering controls - audio (if equipped) ............................. 9-3 brakes ....................................

  • Page 7

    Electronic stability program (esp) (if equipped) .......11-15 hill descent control (hdc) (if equipped) .....................11-17 hill hold control (hhc) (if equipped).............................11-18 cruise control (if equipped) ............................................11-18 stop/start system (...

  • Page 8

    Air conditioning system maintenance.........................14-21 vehicle storage .................................................................14-21 winter care .......................................................................14-21 bulb replacement ............................................

  • Page 10

    © copyright mahindra and mahindra ltd. 052016 1-1 1 introduction and safety precautions 1.1 introduction dear customer, congratulations on purchasing mahindra xuv500. Your vehicle has been designed to provide years of safe and dependable service, as long as it is used and maintained in accordance wi...

  • Page 11

    1-2 © copyright mahindra and mahindra ltd.052016 caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage. Notice indicates important information relevant to the vehicle, the vehicle's use or to sections of this manual t...

  • Page 12

    © copyright mahindra and mahindra ltd. 052016 1-3 7. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system 8. Examine tyres for excessive tread wear and uneven wear patterns. Check for s...

  • Page 13

    1-4 © copyright mahindra and mahindra ltd.052016 driving and alcohol your driving ability can be seriously impaired by alcohol even if the blood alcohol level is far below the legal minimum. Drunken driving is one of the most frequent causes of accidents. Never drink and drive. Drinking and driving ...

  • Page 14

    © copyright mahindra and mahindra ltd. 052016 1-5 running-in driving smoothly during first 1000 kms. Will help to prevent abnormal and premature system wear . Proper running in will improving the life of drivetrain and vehicle components. A new engine may consume more oil during the first 1000 kms. ...

  • Page 15

    1-6 © copyright mahindra and mahindra ltd.052016 • bull bars and nudge guards are not recommended for variants with an airbag. • accessories causing any change in vehicle specifications like wheel rims, bull bars, etc., may affect the performance of safety systems. • mobile communication systems suc...

  • Page 16

    © copyright mahindra and mahindra ltd. 052016 2-1 2 general 2.1 dimensions dimension & weights mm wheel base 2700 mm overall length 4585 mm overall width 1890 mm overall height 1785 mm track width (front & rear) 1600 mm maximum gvw (kg) 2510 2.1.1 front view 2.1.2 rear view 2.1.3 side view general.

  • Page 17

    2-2 © copyright mahindra and mahindra ltd.052016 2.2 lubricants and capacities system genuine lubricant alternate brand/details capacity specification remarks engine oil mahindra "maximile feo" new generation genuine engine oil valvoline synpower mst/ shell helix ultra extra/ castrol professional sl...

  • Page 18

    © copyright mahindra and mahindra ltd. 052016 2-3 brake and clutch mahindra “maximile dot 4” genuine brake fluid basf make "hydraulan 404" genuine brake fluid 1.0 liter use brake fluid meeting sae j1703 fmvss no.116 dot 4 recommended fuel diesel confirming to en 590 e-v or e-vi specification or equi...

  • Page 19

    2-4 © copyright mahindra and mahindra ltd.052016 2.4 fuses & relays a fuse is the most common electric protection device. A fuse is placed in an electrical circuit, so that when current flow exceeds the rating of the fuse it blows off. The element in the fuse melts, opening the circuit and preventin...

  • Page 20

    © copyright mahindra and mahindra ltd. 052016 2-5 2.4.1 engine compartment fuse box w22b41 engine compartment fuse box is located adjacent to vehicle battery. Release the lock to access the fuse box contents. Remove the fuse box cover by pressing the clips from both sides using both hands simultaneo...

  • Page 21

    2-6 © copyright mahindra and mahindra ltd.052016 “ef” fuses (mini fuses) fuse no. Circuit fuse rating color ef1 high beam 15a blue ef2 low beam lh 10a red ef3 low beam rh 10a red ef4 ac clutch 10a red ef5 static bending 20a yellow ef6 front wiper 25a light brown ef7 sensor 15a blue ef8 nox/ign coil ...

  • Page 22

    © copyright mahindra and mahindra ltd. 052016 2-7 relays relay no circuit color k6 cooling fan low grey k7 cooling fan high grey k8 front wiper on black k9 front wiper speed black k11 gns black k12 fuel pump/scr main white k15 glow plug grey k16 coolant pump black k17 front fog lamp black k18 shifte...

  • Page 23

    2-8 © copyright mahindra and mahindra ltd.052016 56 57 54 52 53 50 47 48 45 43 44 10 9 8 7 11 12 6 5 4 3 2 1 36 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 35 34 33 32 31 46 51 55 f 3 1 f 2 5 f 1 9 f 1 3 f 7 f 1 2 3 1 3 4 - 3 5 2 - x 2 7 0 v23074-a1001-a402 12vdc 20a v23074-a1001-a402 12vd...

  • Page 24

    © copyright mahindra and mahindra ltd. 052016 2-9 fuses fuse no. Circuit fuse rating color 33 audio / batt 15a blue 34 airbag 15a blue 35 reverse lamp 10a red 36 aud/sun roof/ tire (tiretronics) ign 5a brown 37 spare 5a brown 38 spare 10a red 39 spare 15a blue 40 spare 20a yellow 41 spare 25a light ...

  • Page 25

    2-10 © copyright mahindra and mahindra ltd.052016 fuses fuse no. Circuit fuse rating 1 — — 2 — — 3 — — 4 — — 5 — — 6 tire 5a 2.5 flat tire in case of a flat tyre during driving, reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place well away from traffic....

  • Page 26

    © copyright mahindra and mahindra ltd. 052016 2-11 2.5.1 tool kit the tool kit is located behind the third row seats on the floor. The tool kit consists of the following tools packed in a pvc tool bag; • assembly screw jack • jack operating lever • wheel spanner • tow bar • deo spanner 10mm x 12mm •...

  • Page 27

    2-12 © copyright mahindra and mahindra ltd.052016 2.5.2 spare wheel removal spare wheel is located below the floor at the rear end of the vehicle. It is held in place by a securing nut underneath the rear luggage compartment floor carpet. • locate the plug covering the securing nut below the rear lu...

  • Page 28

    © copyright mahindra and mahindra ltd. 052016 2-13 • remove/pull away the spare wheel to remove the wheel cover, wrap the tip of a screw driver with cloth, insert it near the lugs of the wheel cover and pry the cover away from the wheel. Do not try to pry off the wheel cover by hand alone. Take due ...

  • Page 29

    2-14 © copyright mahindra and mahindra ltd.052016 2.5.3 wheel nut loosening always loosen the wheel nuts before raising the vehicle. Turn the wheel nuts counter clockwise to loosen. To get maximum leverage, fit the spanner to the nut so that the handle is on the right side. Grab the spanner near the...

  • Page 30

    © copyright mahindra and mahindra ltd. 052016 2-15 2.5.4 jacking locate the jack points in the front or rear as needed. They can be identified by a slot used to fit the jack precisely. Position the jack at the correct jacking point. Make sure the jack is positioned on a level and solid place. To rai...

  • Page 31

    2-16 © copyright mahindra and mahindra ltd.052016 make sure to set the jack properly in the jacking point. Raising the vehicle with jack improperly positioned will damage the underbody of vehicle or may allow the vehicle to fall off the jack and cause personal injury. • use the jack only for lifting...

  • Page 32

    © copyright mahindra and mahindra ltd. 052016 2-17 never use oil or grease on the bolts or nuts. Doing so spanner slip, damage the bolts and also may cause personal injuries. Also, nuts may loosen and the wheels may fall off, which could cause a serious accident. If there is oil or grease on any bol...

  • Page 33

    2-18 © copyright mahindra and mahindra ltd.052016 2.5.5 restore all the tools, jack and flat tyre securely replace the tools (jack, wheel spanner, etc.,) in their storage locations. Align the spare wheel bracket to the centre hub of the wheel. Winch up the flat tyre to the floor at the rear of the v...

  • Page 34

    © copyright mahindra and mahindra ltd. 052016 2-19 2.6 technical specifications technical specifications engine - mhawk displacement/cubic capacity 2179 cc type 4 stroke, turbocharged, di engine compression ratio 15.5 : 1 max. Engine output (kw @ rpm) 103 kw @ 3750 rpm max. Torque (nm @ rpm) 330 nm ...

  • Page 35

    2-20 © copyright mahindra and mahindra ltd.052016 technical specifications brakes service brake hydraulic, vacuum assisted, abs front ventilated disc rear disc parking brake integral park brake acting on rear wheels wheels & tires rim 7j x 17 regular (alloy & steel) tyres p235/65 r17 type radial tub...

  • Page 36

    © copyright mahindra and mahindra ltd. 052016 2-21 2.7 vehicle identification number (vin) ma1xxxxxxxxxxxxxx w22b44 vehicle identification number (vin) is the legal identity of your vehicle. The vehicle identification number is stamped on the vin plate riveted on to the bottom of the b-pillar as wel...

  • Page 38

    © copyright mahindra and mahindra ltd. 052016 3-1 3 vehicle overview 3.1 front overview b c d e f g j k l h i a a outside rear view mirror (orvm) b front windshield c windshield wiper d hood e ski rail f front turn signal lamp g fog lamp h head lamp high beam i head lamp low beam j front tow hook k ...

  • Page 39

    3-2 © copyright mahindra and mahindra ltd.052016 3.2 rear overview a c d b e f g h i l m k j a rear windshield/demister b rear wiper c high mounted stop lamp d rear windshield washer e rear parking lamps f rear fog lamp g reverse lamp h turn lamp i rear stop lamp j rear applique/registration plate l...

  • Page 40

    © copyright mahindra and mahindra ltd. 052016 3-3 3.3 instrument panel overview p q r s t a b c d e f g h j k i l m n o w22c11 a upper glove box l horn pad/driver airbag b side vents m foot vents c front co-passenger airbag n ticket holder d windshield defrost vents o parking brake e infotainment sc...

  • Page 42

    © copyright mahindra and mahindra ltd. 052016 4-1 4 instrument cluster overview 4.1 instrument cluster d f e b c a g w22d14 a speedometer e tachometer/rpm gauge b fuel gauge f temperature gauge c odometer/trip meter/gear indicator g reset button d warning/telltale lamps instrument cluster overview.

  • Page 43

    4-2 © copyright mahindra and mahindra ltd.052016 4.2 warning lamps overview 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 20 19 21 22 23 24 25 26 27 28 29 to know more about warning & telltale lamps, download the handy “mahindra new age xuv5oo”app from google playstore or appstore w22d13 instrument c...

  • Page 44

    © copyright mahindra and mahindra ltd. 052016 4-3 4.3 warning lamps sr. No. Symbol warning lamp/tell tale lamp pre-check lamp status while engine running action/remarks 1 parking lamp no continuously on indicates parking lamp is on 2 seat belt warning lamp no continuously on if tell tale is not turn...

  • Page 45

    4-4 © copyright mahindra and mahindra ltd.052016 sr. No. Symbol warning lamp/tell tale lamp pre-check lamp status while engine running action/remarks 7 glow plug indicator no continuously on indicates a malfunction in the starting system. Contact an authorized mahindra dealer immediately 8 vehicle a...

  • Page 46

    © copyright mahindra and mahindra ltd. 052016 4-5 sr. No. Symbol warning lamp/tell tale lamp pre-check lamp status while engine running action/remarks 13 cruise control indicator * no continuously on indicates vehicle is in cruise mode 14 dpf indicator lamp yes continuously on if the dpf indicator i...

  • Page 47

    4-6 © copyright mahindra and mahindra ltd.052016 sr. No. Symbol warning lamp/tell tale lamp pre-check lamp status while engine running action/remarks 19 abs warning lamp * yes continuously on indicates malfunction of the abs system. Contact an authorized mahindra dealer immediately 20 esp off lamp y...

  • Page 48

    © copyright mahindra and mahindra ltd. 052016 4-7 sr. No. Symbol warning lamp/tell tale lamp pre-check lamp status while engine running action/remarks 25 head lamp high beam indicator no continuously on indicates head lamp high beam is on 26 stop/start lamp yes continuously on or blinking continuous...

  • Page 50

    © copyright mahindra and mahindra ltd. 052016 5-1 5 seats and seat belts 5.1 front seats 5.1.1 sitting in correct position follow the tips below for a comfortable and safe journey; • sit in an upright position with the base of your spine pressed against the seat back • the driver and front passenger...

  • Page 51

    5-2 © copyright mahindra and mahindra ltd.052016 while adjusting the seat, do not put your hands under the seat or near the moving parts. This may lead to injuries. 5.1.2 front seat slide w22e22 move the seat forward or backward by lifting the adjustment lever located under the seat front and releas...

  • Page 52

    © copyright mahindra and mahindra ltd. 052016 5-3 when returning the rear-reclined seat back to its upright position, make sure you support the seat back while operating the lever. 5.1.4 front seat lumbar adjustment (if equipped) w22e27 both the front seat backs feature lumbar adjustment. The lumbar...

  • Page 53

    5-4 © copyright mahindra and mahindra ltd.052016 do not adjust the height of seat while vehicle is in motion. 5.2 head restraint the head restraint comprises of the padded portion which contacts your head and is inserted/locked in receptacles on the top of the seat back. Your vehicle seats are equip...

  • Page 54

    © copyright mahindra and mahindra ltd. 052016 5-5 5.3 second row seats loading luggage on the seats is dangerous. The luggage can become a projectile that could hit and injure passengers in a sudden stop or collision. Luggage should always be kept on the floor. To avoid serious injury, do not sit on...

  • Page 55

    5-6 © copyright mahindra and mahindra ltd.052016 5.3.2 second row seat folding (third row seat access) w22e23 the second-row seat can be flipped forward to provide more cargo space. • lower the second-row seat head restraint to the lowest position (else it will obstruct and hit the floor) • insert t...

  • Page 56

    © copyright mahindra and mahindra ltd. 052016 5-7 b w22e26 • push seat back to rear side of vehicle for locking • pull seat back for upright position till it locks in design position • push seat cushion downward by sitting on it (>45 kg) for locking seat cushion return the seat back to its upright p...

  • Page 57

    5-8 © copyright mahindra and mahindra ltd.052016 5.4.1 third row seat folding w22e32 w22e31 w22e30 to fold the third row seat, unlock the seat back by pulling the lever on the rear of the seat back outwards. Similarly lower the other half of third row seat to get a completely flat surface. Both the ...

  • Page 58

    © copyright mahindra and mahindra ltd. 052016 5-9 5.5 general warnings and instructions- seat belts at least once each month, inspect the seat belt webbing for any cuts, tears, or other signs of wear (such as fraying along the edges). Also inspect the anchors, retractors, and buckles to be sure they...

  • Page 59

    5-10 © copyright mahindra and mahindra ltd.052016 occupants, or out of the vehicle during a crash or emergency stop • do not use any accessories on seat belts or modify in any way the seat belt system. Devices claiming to improve occupant comfort or reposition the seat belt can reduce the protection...

  • Page 60

    © copyright mahindra and mahindra ltd. 052016 5-11 the lap belt should be worn snugly and as low as possible over the hips. The shoulder belt should be worn across your shoulder, but never across the stomach area. When worn properly, the seat belt will protect both the mother and the foetus in an ac...

  • Page 61

    5-12 © copyright mahindra and mahindra ltd.052016 adjust the seat as needed, sit up straight and well back in the seat. To fasten your seat belt, pull the webbing out of the retractor and insert the metal tab into the buckle. An audible “click” would be heard when the tab locks into the buckle. Pull...

  • Page 62

    © copyright mahindra and mahindra ltd. 052016 5-13 5.8 unfastening the seat belt (both 3-point & 2-point) to release the belt, press the buckle release button and allow the belt to retract. If the belt does not retract smoothly, pull it out and check for kinks or twists. Then make sure it remains un...

  • Page 63

    5-14 © copyright mahindra and mahindra ltd.052016 that it lies across your chest and midway over your shoulder nearest to the door and not your neck. To adjust the height of the seat belt anchor, lower or raise the height adjuster to an appropriate position while pressing the height adjuster button....

  • Page 64

    © copyright mahindra and mahindra ltd. 052016 5-15 5.11 child restraint system (crs) using isofix (if equipped) how to use the isofix lower latch anchor the isofix lower latch anchors are located in the right & left outboard seating position on the 2nd row seat. Their locations are shown in the illu...

  • Page 65

    5-16 © copyright mahindra and mahindra ltd.052016 child restraint anchorages are designed to withstand only those loads imposed by correctly fitted child restraints. Under no circumstances are they to be used for adult seat belts or harnesses or for attaching other items or equipment to the vehicle....

  • Page 66

    © copyright mahindra and mahindra ltd. 052016 6-1 6 supplemental restraint system (srs) (if equipped) the supplemental restraint system (srs) includes air bags, pre- tensioners and ecu. The air bags are designed to provide further protection to the vehicle occupants in addition to the primary protec...

  • Page 67

    6-2 © copyright mahindra and mahindra ltd.052016 air bag locations • in the steering wheel hub - driver airbag w22f27 • above the upper glove box - passenger airbag w22f29 • outboard side of driver and front passenger seats - side impact airbag’s w22f28 • in the inner roof rail (lh & rh) - curtain a...

  • Page 68

    © copyright mahindra and mahindra ltd. 052016 6-3 an airbag is not designed to deploy in every type of crash. Depending on the type of accident or impact, the front airbag’s, side airbag’s and curtain airbag’s independently deploy thereby protecting the occupants. It is not necessary that all the ai...

  • Page 69

    6-4 © copyright mahindra and mahindra ltd.052016 front airbags are not intended to deploy in side-impact, rear impact or rollover crashes. In addition, front airbags will not deploy in frontal crashes which are below the prescribed deployment threshold where risk of serious injuries is low. Do not p...

  • Page 70

    © copyright mahindra and mahindra ltd. 052016 6-5 seat belts must be worn at all times while the vehicle is in motion. The air bags deploy only in certain side impact conditions severe enough to cause significant injury to the vehicle occupants. • for best protection from the side impact air bag sys...

  • Page 71

    6-6 © copyright mahindra and mahindra ltd.052016 6.5 airbag system malfunction lamp airbags do not require any regular maintenance of service. The airbag system malfunction lamp illuminates when the ignition is on, and it turns off after about two seconds as self check confirming normal operations o...

  • Page 72

    © copyright mahindra and mahindra ltd. 052016 6-7 after complete inflation, the airbag immediately starts deflating, enabling the driver to maintain forward visibility and the ability to maneuver or operate other controls. Deployment of the airbags happen in a fraction of a second, producing a loud ...

  • Page 73

    6-8 © copyright mahindra and mahindra ltd.052016 the driver or front passenger who is too close to the steering wheel or dashboard can be seriously injured during airbag deployment. • the driver must sit as far back as possible from the steering wheel while still maintaining control of the vehicle •...

  • Page 74

    © copyright mahindra and mahindra ltd. 052016 6-9 • do not modify the front seats. Modification of the front seats could interfere with the operation of the supplemental restraint system or side impact airbags • do not place items under the front seats. Placing items under the front seats could inte...

  • Page 75

    6-10 © copyright mahindra and mahindra ltd.052016 airbag non-deployment impacts below a pre-determined threshold level may not cause the airbag’s to deploy in the following cases: • collision with utility poles or trees - air bags may not inflate if the vehicle collides with objects such as utility ...

  • Page 76

    © copyright mahindra and mahindra ltd. 052016 6-11 • frontal impact - frontal impact beyond 30º range from head-on to the vehicle. • pot holes or stepped surfaces - driving into a big pot-hole, stepped surface or hitting the far side of a hole/incline will not inflate the airbag. • rollover - air ba...

  • Page 77

    6-12 © copyright mahindra and mahindra ltd.052016 however, side impact and curtain air bags may inflate only when severe side impact causes rollover. • frontal side swipe impact - frontal offset impact to the vehicle may not provide the deceleration force necessary for airbag deployment. In an angle...

  • Page 78

    © copyright mahindra and mahindra ltd. 052016 7-1 7 locks and keys xuv500 comes with two rke’s. Your key number is given on the tag attached to the key. It is recommended that you record the key number and store in a safe place. The keys operate all locks in your vehicle including those of the doors...

  • Page 79

    7-2 © copyright mahindra and mahindra ltd.052016 to open a door from outside pull the door lever away from the door and push the door outward to open. Pull the door handle firmly outwards to unlock and swing the door open. Locking/unlocking individual doors from inside pull the door lever away from ...

  • Page 80

    © copyright mahindra and mahindra ltd. 052016 7-3 manual locking/unlocking doors from outside the driver/co-driver door can be manually locked/unlocked from outside by using conventional key. The key is bi-directional; you can insert it into the key hole either way. Turn the key anti-clockwise to lo...

  • Page 81

    7-4 © copyright mahindra and mahindra ltd.052016 central locking/unlocking all doors from outside to manually lock/unlock all the doors from outside using the conventional key, turn the key anti-clockwise /clockwise respectively in the driver door key hole. In case the back door is open when the cen...

  • Page 82

    © copyright mahindra and mahindra ltd. 052016 7-5 a activate/lock b de-activate/unlock if the rear doors are not operable from inside, ensure that the child safety locks have been disabled. Mahindra strongly recommends that the child safety rear door locks be used whenever there are children traveli...

  • Page 83

    7-6 © copyright mahindra and mahindra ltd.052016 7.4.1 precautions handling rke • do not cover the key grip with any material that cuts off rf waves • do not leave the key exposed to high temperatures for a long period, such as on the dashboard or hood under direct sunlight • do not put the key in a...

  • Page 84

    © copyright mahindra and mahindra ltd. 052016 7-7 • if the driver door is open while locking the vehicle with rke, the vehicle is not locked or armed. Close the driver door and lock the vehicle again with rke to arm the anti-theft system. 7.4.3 unlock and disarm the vehicle with rke press the unlock...

  • Page 85

    7-8 © copyright mahindra and mahindra ltd.052016 7.4.6 search function the search function can be used to locate the vehicle in a parking lot. Press the unlock button on the rke for more than 3 sec. Continuously to activate the search function. When the search function is on, the hazard lamps flash ...

  • Page 86

    © copyright mahindra and mahindra ltd. 052016 7-9 7.4.8 panic alarm function the panic alarm function can be used during emergencies to draw the attention of onlookers/bystanders. Press the unlock button on the rke for more than 3 sec. Continuously when the key is in the ignition to activate the pan...

  • Page 87

    7-10 © copyright mahindra and mahindra ltd.052016 if there is reduction in rke range, please follow the steps below: • check the distance: the rke may be too far from the vehicle. Stand closer to the vehicle during rain or bad weather • check the location: other vehicles or objects may be blocking t...

  • Page 88

    © copyright mahindra and mahindra ltd. 052016 7-11 while prying the rke case, take care not to damage the battery. Do not touch the battery terminals or contacts. Perchlorate material needs special handling and disposal. Refer to local regulations. 7.4.14 if rke is lost if you have lost the programm...

  • Page 89

    7-12 © copyright mahindra and mahindra ltd.052016 if the engine check lamp flashes or remains continuously illuminated after the ignition being switched on, there is a system malfunction. Contact an authorized mahindra dealer immediately. Inserting the correct coded key in the ignition and switching...

  • Page 90

    © copyright mahindra and mahindra ltd. 052016 8-1 8 features and control 8.1 quadruple switch f e d c a g h b w22h124 a orvm fold switch e rear rh window switch b power window lock f rear lh window switch c front passenger window g orvm perimeter switch d driver door window h orvm selector switch th...

  • Page 91

    8-2 © copyright mahindra and mahindra ltd.052016 to lower/raise the window glass push/pull the power window switches respectively. Do not operate the power windows frequently when the engine is off. This will drain the vehicle battery. If you operate the switches often during a short period of time,...

  • Page 92

    © copyright mahindra and mahindra ltd. 052016 8-3 8.1.3 auto/express down (driver side only) (if equipped) press the driver side power window switch down for a moment and release. The glass moves all the way down automatically. You do not need to hold the switch till the glass comes down. 8.1.4 auto...

  • Page 93

    8-4 © copyright mahindra and mahindra ltd.052016 8.2 mirrors 8.2.1 manual orvm (if equipped) integrated exterior rear view mirrors on both the sides facilitate maximum rear view information to the driver. Fold both the orvm’s manually while parking the vehicle in congested roads or narrow parking sl...

  • Page 94

    © copyright mahindra and mahindra ltd. 052016 8-5 the electric orvm’s fold automatically when the vehicle is locked through rke or unlocked through rke and ignition switched on. The orvm folding/unfolding operation is limited to 2 times / minute. Do not overestimate the distance of the objects that ...

  • Page 95

    8-6 © copyright mahindra and mahindra ltd.052016 8.2.4 conversation mirror (if equipped) the conversation mirror can be used to converse with the rear passengers in the vehicle. Press the mirror cover to lower the conversation mirror. Close the mirror back and press to lock the mirror in position. 8...

  • Page 96

    © copyright mahindra and mahindra ltd. 052016 8-7 pull down the sun visor to block the glare of the sun. The sun visor can also be swivelled to the side as shown. A sun visor extension b ticket holder 8.4 utility holders 8.4.1 upper console tray do not place large or heavy objects on the foldable tr...

  • Page 97

    8-8 © copyright mahindra and mahindra ltd.052016 a upper console tray b centre console storage 8.4.2 centre console storage/cooler (if equipped) bigger objects, cans, etc., can be stored in the centre console storage. Unlock the centre console cover (which includes the upper tray console also) by un...

  • Page 98

    © copyright mahindra and mahindra ltd. 052016 8-9 8.4.3 multi-box storage the multi-box is located above the infotainment screen in the centre console. It can be used for storing small items like mobiles, wallets, tickets, etc. To open the lid, gently press the lid. To close, gently press the lid al...

  • Page 99

    8-10 © copyright mahindra and mahindra ltd.052016 upper glove box a w22h128 the upper glove box can be opened by gently pressing the unlock push button (a). To close, gently lower the glove box lid and press to lock. Do not overload the glove box. Do not store loose or small metal objects inside glo...

  • Page 100

    © copyright mahindra and mahindra ltd. 052016 8-11 8.4.6 cup holder w22h151 the cup holder located in the floor console between the front seats, it can be used for small cups or cans that are closed or have a lid. Only sealed cups/cans with lid to be used in the cup holders. Use caution when using t...

  • Page 101

    8-12 © copyright mahindra and mahindra ltd.052016 only sealed or cups with lid and cans to be used in the cup holders. Use caution when using the cup holders. A spilled beverage that is very hot can injure the passengers. Spilled liquids can also damage interior trim. Never place objects other than ...

  • Page 102

    © copyright mahindra and mahindra ltd. 052016 8-13 only sealed or cups with lid and cans to be used in the cup holders. 8.4.11 bottle and umbrella holder bottle and umbrella holders are located on both the front door lower trims. You can use them to store umbrellas, maps, papers, small books, bottle...

  • Page 103

    8-14 © copyright mahindra and mahindra ltd.052016 8.4.13 third row magazine pocket the third row magazine pockets are located on the trims on either side of the third row seats. They can be used for holding light weight papers/books/magazines, etc. Do not place large or hard objects in the magazine ...

  • Page 104

    © copyright mahindra and mahindra ltd. 052016 8-15 8.4.15 coat hook the second row outboard passenger seats grip handles feature a coat hook for hanging your coat, shirts, etc. Hang light weight articles only. Hanging excess/bulky weight/ items may cause breakage of the hook and inconvenience to the...

  • Page 105

    8-16 © copyright mahindra and mahindra ltd.052016 do not access the sun glass holder while you are driving. It may distract your concentration and could lead to an accident. 8.4.17 floor mat (if equipped) floor mats are provided in the front and rear foot wells to avoid stains on the floor carpet. A...

  • Page 106

    © copyright mahindra and mahindra ltd. 052016 8-17 8.6.1 front roof lamp the front roof lamps are located in the roof console above the interior rear view mirror. The roof lamp can be switched on pressing the lens on the lamp. Press the lens again to switch off the roof lamp 8.6.2 map reading lamp (...

  • Page 107

    8-18 © copyright mahindra and mahindra ltd.052016 c. The roof lamp remains permanently off in this position a permanent on c permanent off b door/auto mode the operation of the courtesy lamp in auto/door mode is as follows: • roof lamp switches on, dims and goes off after a preset delay once rke/pke...

  • Page 108

    © copyright mahindra and mahindra ltd. 052016 8-19 • around the front roof lamp • under the seat w22h153 • above the pedals in the driver side foot well w22h152 • below the door handle • above the bottle holder in the inner door trim features and control.

  • Page 109

    8-20 © copyright mahindra and mahindra ltd.052016 8.6.5 door ajar lamp (if equipped) the door ajar lamp is present on all four doors. The respective door lamp illuminates when that particular door is open or improperly locked. The door ajar lamp illuminates even in the vehicle switched off condition...

  • Page 110

    © copyright mahindra and mahindra ltd. 052016 8-21 8.6.8 battery saver the battery saver feature helps in switching off interior lamps that are inadvertently on for long durations. This feature works only after the vehicle is locked with the interior lamp on. If the vehicle is improperly closed/lock...

  • Page 111

    8-22 © copyright mahindra and mahindra ltd.052016 • third row - below the manual fuel lid open knob (if equipped) to avoid serious injury: • close the power outlet cap when not in use • do not allow children to use or play with the power outlet • when using electrical appliances, strictly follow the...

  • Page 112

    © copyright mahindra and mahindra ltd. 052016 8-23 cause excessive audio noise and may interfere with other electronic systems or devices in your vehicle 8.8 instrument panel illumination w22h132 the instrument panel light intensity can be varied by the illumination control knob located on the lhs n...

  • Page 113

    8-24 © copyright mahindra and mahindra ltd.052016 8.10 exterior lamps 8.10.1 lighting control stalk a w22h133 the lighting control stalk is located on the left hand side of the steering wheel and is a part of the combination switch. It controls operations of parking lamps, head lamps, head lamp beam...

  • Page 114

    © copyright mahindra and mahindra ltd. 052016 8-25 8.10.4 taking a left turn • push the lighting control stalk anti-clockwise (to stop position a) to indicate a left turn. The instrument cluster arrow lamp pointing towards the left flashes along with the left side turn signal lamps (front, rear & or...

  • Page 115

    8-26 © copyright mahindra and mahindra ltd.052016 w22h136 park–on reminder — when the park lamp is in on condition and ign is turned off, a chime will be triggered in instrument cluster to remind that the park lamp is on. Park/position lamps will not be switched off automatically. User has to turn i...

  • Page 116

    © copyright mahindra and mahindra ltd. 052016 8-27 8.10.9 head lamp low/high beam a b w22h138 a low beam b high beam switch on the head lamp, and push the lighting control stalk down (away) from steering wheel to switch on the head lamp high beam or lift/pull the lighting control stalk up towards th...

  • Page 117

    8-28 © copyright mahindra and mahindra ltd.052016 8.10.11 day time running lights (drl) a w22h133 day time running lights (drl) can make it easier for others to see the front of your vehicle during the day. Drl can be helpful in many different driving conditions and it is especially helpful after da...

  • Page 118

    © copyright mahindra and mahindra ltd. 052016 8-29 hours or may de-activate late during morning hours. This is absolutely a normal behavior. In case of a windshield replacement, the rls also needs to be replaced along with the windshield. An old rls cannot be calibrated to a new windshield. 8.10.13 ...

  • Page 119

    8-30 © copyright mahindra and mahindra ltd.052016 8.10.14 static bending lamp (if equipped) static bending lamps are available on both the head lamps. The static bending lamp assists the driver while taking a turn. It will be activated when the head lamp is on and steering wheel turned more than 90°...

  • Page 120

    © copyright mahindra and mahindra ltd. 052016 8-31 w22h143 fog lamps will turn on only if parking lamp is on. 8.10.18 rear fog lamp to switch on the rear fog lamps, first switch on the parking lamps, rotate the inner rotary switch on the lighting control stalk clockwise aligning the rear fog lamp ic...

  • Page 121

    8-32 © copyright mahindra and mahindra ltd.052016 puddle lamps are provided at the bottom of the front and rear doors. They are switched on automatically when either of the front or rear doors are opened. This illuminates the ground below the respective door thereby assisting in a safe entry and exi...

  • Page 122

    © copyright mahindra and mahindra ltd. 052016 8-33 entry assist lamp logo projection lamps are located on the bottom of both left and right orvm’s. They provide a illumination of the xuv500 logo outside the driver and front passenger doors as per the following logic; logo projection lamp — operating...

  • Page 123

    8-34 © copyright mahindra and mahindra ltd.052016 with fmh mode on, if unlock signal is received twice from rke; the feature gets deactivated and cannot be extended further. Also, the doors are unlocked and vehicle disarmed. 8.10.23 lead me to vehicle (lmv) (if equipped) lmv is the feature that swit...

  • Page 124

    © copyright mahindra and mahindra ltd. 052016 8-35 the turn lamps do not work when the hazard warning lamps are operational. 8.11 windshield wipers 8.11.1 wiper control stalk a b c d e f w22h145 a flick wipe (mist) d low speed (lo) b off e high speed (hi) c intermittent (int) f intermittent speed 8....

  • Page 125

    8-36 © copyright mahindra and mahindra ltd.052016 8.11.5 low speed wiping push the wipe control stalk down to the position (d) to operate the wiper at a fixed low speed. 8.11.6 high speed wiping push the wiper control stalk down to position (e) to operate the wiper at a fixed high speed. The wipe/wa...

  • Page 126

    © copyright mahindra and mahindra ltd. 052016 8-37 8.11.8 wipe/wash pull/lift the wiper control stalk towards the steering wheel from any position to activate wipe/wash function. Washer fluid from front washer reservoir is pumped and sprayed onto the windshield. The wipers wipe the windshield 3 time...

  • Page 127

    8-38 © copyright mahindra and mahindra ltd.052016 8.11.10 rear wash w22h148 the rear windshield wash & wipe operates 3 to 4 times or as long as the stalk end is turned/rotated to the rear wash position. Wiping will continue for few seconds after releasing the stalk end switch. If you switch off the ...

  • Page 128

    © copyright mahindra and mahindra ltd. 052016 8-39 in the rear, two nozzles with twin adjustable washer jets are provided for the rear windshield wash. Adjust the nozzle to direct the washer jet to hit the middle of rear windshield using a pin. Rear windshield washer fluid is supplied from rear wash...

  • Page 129

    8-40 © copyright mahindra and mahindra ltd.052016 a sunroof glass control lever —forward/close b sunroof glass control lever — backward/open in cold and wet climates, the sunroof may not work properly due to freezing conditions. After a vehicle is washed or in a rainstorm be sure to wipe off any wat...

  • Page 130

    © copyright mahindra and mahindra ltd. 052016 8-41 sunroof tilting operation tilt up — the sunroof is tilted up when the sunroof glass control lever —forward/close (a) is shortly pressed (in the sunroof closed condition). Tilt down/close — the sunroof is tilted down/closed when the sunroof glass con...

  • Page 131

    8-42 © copyright mahindra and mahindra ltd.052016 • never adjust the sunroof or sunshade while driving. This could result in loss of control and an accident that may cause death, serious injury, or property damage. • anti-pinch function is not available in sunroof “tilt” close operation • if you wou...

  • Page 132

    © copyright mahindra and mahindra ltd. 052016 8-43 moving only when the switch is being operated. When this happens, re-calibrate the beginning point of the sunroof to reactivate the one touch function. Periodically remove any dirt that may accumulate on the guide rail. Close the sunroof when drivin...

  • Page 133

    8-44 © copyright mahindra and mahindra ltd.052016 8.13 instrument cluster d f e b c a g w22d14 a speedometer e tachometer/rpm gauge b fuel gauge f temperature gauge c odometer/trip meter/gear indicator g reset button d warning/telltale lamps features and control.

  • Page 134

    © copyright mahindra and mahindra ltd. 052016 8-45 the instrument cluster comprises of the tachometer, speedometer, trip meter (a & b), reset button, odometer, fuel gauge, coolant temperature gauge, warning lamps and telltale indicators. 8.13.1 tachometer the tachometer indicates the real time engin...

  • Page 135

    8-46 © copyright mahindra and mahindra ltd.052016 8.13.3 odometer the odometer records and displays the total distance traveled in kms. Press the reset button (a) to cycle through odometer and tripmeter displays. Odometer cannot be reset. 8.13.4 tripmeter and reset button tripmeter displays the elap...

  • Page 136

    © copyright mahindra and mahindra ltd. 052016 8-47 • pressing the reset button (a) while in trip b, displays the odometer reading. Again pressing the rest button (a) displays trip a 8.13.5 engine coolant temperature gauge the engine coolant temperature gauge functions only when the ignition is switc...

  • Page 137

    8-48 © copyright mahindra and mahindra ltd.052016 the fuel level gauge functions only when the ignition is switched on. It gives the status of the fuel level in the fuel tank. F indicates the tank is full (70 liters), e indicates the tank in empty. When the fuel level reaches the reserve, the last 2...

  • Page 138

    © copyright mahindra and mahindra ltd. 052016 8-49 8.14 warning/telltale lamps in the instrument cluster 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 20 19 21 22 23 24 25 26 27 28 29 to know more about warning & telltale lamps, download the handy “mahindra new age xuv5oo”app from google playstore or...

  • Page 139

    8-50 © copyright mahindra and mahindra ltd.052016 1 parking lamp 16 def indicator* 2 seat belt warning lamp 17 low engine oil pressure warning lamp** 3 awd lamp 18 esc system warning lamp@* 4 left turn indicator 19 abs warning lamp* 5 airbag warning lamp 20 esc off lamp@ 6 front fog lamp 21 tiretron...

  • Page 140

    © copyright mahindra and mahindra ltd. 052016 8-51 8.14.1 seat belt warning lamp the seat belt warning lamp illuminates reminding the driver to fasten the seat belt when the ignition is on. The lamp will continue to illuminate till the driver fastens the seat belt properly. 8.14.2 turn lamps the tur...

  • Page 141

    8-52 © copyright mahindra and mahindra ltd.052016 authorized mahindra dealer if the glow plug lamp does not illuminate with ignition on or illuminates while driving. 8.14.7 vehicle armed status lamp the vehicle armed status lamp flashes intermittently (few seconds frequency) once the ignition is swi...

  • Page 142

    © copyright mahindra and mahindra ltd. 052016 8-53 indicating normal status. The lamp blinks if the accelerator is depressed, while in cruise mode when set+ button in the steering wheel is pressed, cruise control is activated and the lamp illuminates indicating the vehicle is in cruise mode. When cr...

  • Page 143

    8-54 © copyright mahindra and mahindra ltd.052016 sec.) and then illuminates continuously when there is a malfunction in the tiretronics. 8.14.16 check engine lamp the check engine lamp illuminates when the ignition is switched on and goes out in 2 seconds indicating normal status. The lamp blinks o...

  • Page 144

    © copyright mahindra and mahindra ltd. 052016 8-55 started indicating normal status. If the lamp remains on, it indicates a potential malfunction. There may be a malfunction in: • the fuel management system • the emission control system • systems which affect emissions such malfunctions may result i...

  • Page 145

    8-56 © copyright mahindra and mahindra ltd.052016 recheck. Contact an authorized mahindra dealer for further assistance. 8.14.23 door ajar warning lamp the door ajar warning lamp illuminates and the buzzer chimes 3 times when any of the doors including the hood and back door are open during ignition...

  • Page 146

    © copyright mahindra and mahindra ltd. 052016 9-1 9 steering and brakes 9.1 steering your vehicle is equipped with power steering. Power steering uses energy from the engine to decrease the driver's effort in steering the vehicle. The power steering system will give you good vehicle response and inc...

  • Page 147

    9-2 © copyright mahindra and mahindra ltd.052016 if the steering wanders or pulls, check for: • under inflated tire(s) on any wheel(s) • uneven vehicle loading • high crown in the centre of the road • high crosswinds • wheels out of alignment • wheels out of balance • loose or worn suspension compon...

  • Page 148

    © copyright mahindra and mahindra ltd. 052016 9-3 9.2 steering controls - audio (if equipped) w22j46 the steering wheel also houses switches to control the main audio functions. Refer to the audio/infotainment manual for complete information on audio system features and controls. 9.2.1 steering audi...

  • Page 149

    9-4 © copyright mahindra and mahindra ltd.052016 tuner mode - press ‘up’ /‘down’ button to go to next/ previous frequency. Press ‘up’ /‘down’ button for 2 seconds to auto tune 9.3 brakes your vehicle is equipped with disc brakes in the front and drum brakes in the rear ( for xuv rear is also disc). ...

  • Page 150

    © copyright mahindra and mahindra ltd. 052016 9-5 to apply the parking brake, pull the park brake lever up as firmly as possible. When the parking brake is applied with the ignition on, the brake warning lamp in the instrument cluster illuminates. To release the parking brake, pull the parking brake...

  • Page 151

    9-6 © copyright mahindra and mahindra ltd.052016 9.5 anti-lock brake system (abs) (if equipped) the anti-lock brake system (also called as abs) is designed to help prevent lock-up of the wheels and stable stopping of vehicle during a sudden, panic emergency braking or braking on slippery road surfac...

  • Page 152

    © copyright mahindra and mahindra ltd. 052016 9-7 still important to drive with all due care and maintain a moderate speed and safe distance from the vehicle in front of you. There are limits to the vehicle stability and effectiveness of steering wheel operation even with abs active. If tyre grip pe...

  • Page 154

    © copyright mahindra and mahindra ltd. 052016 10-1 10 heating, ventilation and air-conditioning system (hvac) hvac system provided in the vehicle enables occupants to automatically/manually adjust air flow distribution pattern, air flow rate, air intake mode and air temperature inside passenger comp...

  • Page 155

    10-2 © copyright mahindra and mahindra ltd.052016 10.1 hvac overview w22k55 a c b d f e a side vents d side defrost vents b centre vents e foot vents c windshield defrost vents f hvac controls heating, ventilation and air-conditioning system (hvac).

  • Page 156

    © copyright mahindra and mahindra ltd. 052016 10-3 10.1.1 centre/side vents a a b b w22k53 a adjustable louvers b thumb wheel two centre vents are located on either side of the infotainment screen in the centre console. The two side vents are located one each at the left and right extreme ends of th...

  • Page 157

    10-4 © copyright mahindra and mahindra ltd.052016 10.1.3 second/third row roof vents two (lh & rh) vents for the second row are provided on the b- pillars. The vents have adjustable louvers to direct the air flow and thumb wheels for vents open/close operations. The third row vents (lh & rh) are loc...

  • Page 158

    © copyright mahindra and mahindra ltd. 052016 10-5 manual climate control a temperature control dial g front windshield defrost b economy button (econ) h floor defrost mode c ac on i floor mode d re-circulation mode j face floor mode e rear ac (third row) k face mode f blower fan speed control dial ...

  • Page 159

    10-6 © copyright mahindra and mahindra ltd.052016 10.4 blower speed control the controls differ depending on the variant (automatic or manual climate control). For automatic climate control variants blower force-circulates air through the hvac unit and distributes it throughout the passenger compart...

  • Page 160

    © copyright mahindra and mahindra ltd. 052016 10-7 for manual climate control variants blower force-circulates air through the hvac unit and distributes it throughout the passenger compartment. To increase the blower speed, rotate the control dial clockwise (b) and to reduce the blower speed, rotate...

  • Page 161

    10-8 © copyright mahindra and mahindra ltd.052016 econ switch turns on economy mode. During econ ac operation the system automatically cuts off at a higher temperature than normal ac. The operation can be used during mild weather conditions for better fuel efficiency. Comfort level may be compromise...

  • Page 162

    © copyright mahindra and mahindra ltd. 052016 10-9 • in certain operating conditions when the engine gets overheated, the engine management system may switch off the air conditioner intermittently. • the air conditioner should be operated at least for ten minutes once every fortnight, even during wi...

  • Page 163

    10-10 © copyright mahindra and mahindra ltd.052016 in this intake mode, the air from inside the passenger compartment will be sucked by the blower and utilized further to ventilate/cool/ heat the cabin. For quick cabin cooling/heating or while driving through dusty/ polluted region, re-circulation m...

  • Page 164

    © copyright mahindra and mahindra ltd. 052016 10-11 manual climate control to set the hvac system to fresh air mode, press the re-circulation mode button again. The led on this button switches off, indicating that re-circulation mode is active. 10.9 rear ac the rear ac provides cooling for the third...

  • Page 165

    10-12 © copyright mahindra and mahindra ltd.052016 all the air conditioning operations can also be controlled manually as explained in the previous sections. 10.11 air distribution mode air distribution mode button allows you to select the below air flow patterns; • face mode • face and floor mode •...

  • Page 166

    © copyright mahindra and mahindra ltd. 052016 10-13 10.11.1 air distribution - face mode w22j38 air is discharged through the centre and side vents on the instrument panel, and through the second row b-pillar vents. Corresponding information is displayed on the infotainment screen. 10.11.2 air distr...

  • Page 167

    10-14 © copyright mahindra and mahindra ltd.052016 10.11.4 air distribution - floor defrost mode w22j41 air is discharged through the foot/floor vents, windshield vents and side defrost vents on the instrument panel. Corresponding information is displayed on the infotainment screen. 10.11.5 air dist...

  • Page 168

    © copyright mahindra and mahindra ltd. 052016 10-15 5. Set air intake control to fresh air mode 6. Turn the air conditioner on 7. Set the temperature control dial to extreme left (coolest) position for faster cabin cooling you can select re-circulated air intake mode initially. Once passenger compar...

  • Page 169

    10-16 © copyright mahindra and mahindra ltd.052016 to activate the defogger. The lamp on the switch illuminates upon activation. Ac is turned on, air is discharged through the windshield defroster vents, side defroster vents and side vents. Air intake mode is switched to fresh air mode automatically...

  • Page 170

    © copyright mahindra and mahindra ltd. 052016 10-17 on second and subsequent activations of the rear windshield defogger in the same ignition cycle, the defogger on time will be half the duration of the first activation. 10.16 points to remember • for quickly defogging/de-misting/defrosting outside ...

  • Page 172

    © copyright mahindra and mahindra ltd. 052016 11-1 11 starting and driving the vehicle 11.1 safety tips - before starting your vehicle 11.1.1 general • before starting the vehicle, inspect the inside and outside of the vehicle ; look for any damages, leaks, loose parts, foreign objects/debris. Conta...

  • Page 173

    11-2 © copyright mahindra and mahindra ltd.052016 leaks. If leaks are observed, contact an authorized mahindra dealer. 11.2 starting the engine make sure all vehicle occupants are properly seated in their seats and have buckled their safety belts. For more information on seat, headrest positioning, ...

  • Page 174

    © copyright mahindra and mahindra ltd. 052016 11-3 • all warning lamps are off • low oil pressure lamp is off after idling for a few seconds, release the parking brake, depress the clutch, shift the gear shift lever to 1st gear, release the service brake pedal, drive by releasing the clutch and depr...

  • Page 175

    11-4 © copyright mahindra and mahindra ltd.052016 • if the exhaust system is damaged for any reason or you notice a change in the exhaust noise, have the vehicle checked by an authorized mahindra dealer immediately. • do not start the vehicle in a closed garage or in an enclosed area where ventilati...

  • Page 176

    © copyright mahindra and mahindra ltd. 052016 11-5 • always slow down in gusty crosswinds. Because of its profile and higher center of gravity, your vehicle is more sensitive to side winds than an ordinary passenger car. Slowing down will allow you to have much better control. • when driving off-roa...

  • Page 177

    11-6 © copyright mahindra and mahindra ltd.052016 • always perform a maintenance inspection after each day of off- road driving that has taken you through rough terrain, sand, mud or water. 11.5.3 driving through water although your vehicle is capable of driving through shallow water, there are a nu...

  • Page 178

    © copyright mahindra and mahindra ltd. 052016 11-7 11.5.4 flowing water if the water is swift flowing and rising (as in storm run-off) avoid crossing until the water level recedes and/or the flow rate is reduced. The flowing water can erode the streambed causing your vehicle to sink into deeper wate...

  • Page 179

    11-8 © copyright mahindra and mahindra ltd.052016 • steady speeds without stopping will usually give the best fuel economy • ensure that the parking brake is fully released • idling for long periods of time will waste fuel • anticipate stopping; slowing down may eliminate the need to stop • sudden o...

  • Page 180

    © copyright mahindra and mahindra ltd. 052016 11-9 11.6.1 how to calculate fuel efficiency (mileage) 1. Ensure recommended tire pressure is maintained 2. Refuel your vehicle till the fuel gun at the fuel station is auto- cut-off 3. Reset trip meter to zero 4. Drive at a moderate speed for a minimum ...

  • Page 181

    11-10 © copyright mahindra and mahindra ltd.052016 running, release the key, and the key reverts back to on position and the starter motor disengages from the engine. Do not continue cranking after the engine has started. This will lead to damage of the starter and other engine components. If turnin...

  • Page 182

    © copyright mahindra and mahindra ltd. 052016 11-11 11.8.2 gear indicator the current gear lever position is indicated in the centre of the speedometer dial. 11.8.3 neutral position this position stops the transmission of power from the engine to drive axle. With the gear lever in neutral and brakes...

  • Page 183

    11-12 © copyright mahindra and mahindra ltd.052016 11.8.5 recommended gear shifting speeds upshifting shift range vehicle road speed (kmph) engine rpm range 1–2 20–25 1800–2200 2–3 35–40 3–4 45–50 4–5 55–60 5–6 65–70 shift gears at suitable engine or road speeds to safeguard the transmission compone...

  • Page 184

    © copyright mahindra and mahindra ltd. 052016 11-13 for brief stops, e. G. At traffic lights, keep the gear shift in neutral and hold the vehicle with the brake pedal. For prolonged stops, it is recommended to switch off the engine and apply the parking brake. When stopping the vehicle on an uphill ...

  • Page 185

    11-14 © copyright mahindra and mahindra ltd.052016 conditions, use winter diesel for refuelling which is available at filling stations during winter months. Check with your fuel retailer for details. The recommended engine coolant mixture will work fine till ambient temperatures do not drop below -3...

  • Page 186

    © copyright mahindra and mahindra ltd. 052016 11-15 11.11 electronic stability program (esp) (if equipped) this system enhances directional control and stability of the vehicle under various driving conditions. The esp corrects for over-steering and under steering behavior of the vehicle by applying...

  • Page 187

    11-16 © copyright mahindra and mahindra ltd.052016 11.11.2 esp off in some driving conditions, to maximise traction, it may be beneficial to de-activate esp. Such conditions are; • to start in deep snow or on a loose surface • driving in deep sand • driving through deep mud etc. To de-activate esp, ...

  • Page 188

    © copyright mahindra and mahindra ltd. 052016 11-17 11.12 hill descent control (hdc) (if equipped) assists the driver to descend a steep hill (max 50% inclination) by means of brake intervention limiting the vehicle speed is without driver's input. During hdc if the wheel slip becomes excessive, abs...

  • Page 189

    11-18 © copyright mahindra and mahindra ltd.052016 hdc system monitors the brake temperature continuously. If brake application is continuous and brake temperatures are too high, hdc de-activates automatically. This is to ensure that the brake pads are not worn due to continuous brake application. 1...

  • Page 190

    © copyright mahindra and mahindra ltd. 052016 11-19 cruise control enhances your comfort while driving and allows you to effortlessly maintain the desired lane speed limit. Improper use of the cruise control can lead to an accident. Cruise control is designed to operate above a vehicle speed of 20 k...

  • Page 191

    11-20 © copyright mahindra and mahindra ltd.052016 11.14.2 cruise control de-activation you can cancel cruise control in any of the following ways; • press the cruise off button in the steering wheel. • press the brake pedal. • gear selector moved into neutral. • hdc or esp becomes active. 11.14.3 s...

  • Page 192

    © copyright mahindra and mahindra ltd. 052016 11-21 1. Assume, you have activated cruise mode and set the vehicle speed at 50 kmph. 2. Due to an obstacle or a sharp turn, you have deactivated the cruise mode either by pressing the brake pedal or by switching off the cruise control. 3. Vehicle comes ...

  • Page 193

    11-22 © copyright mahindra and mahindra ltd.052016 • the “stop/start” lamp in the cluster will blink indicating that the engine is going to stop shortly. The engine will shut down automatically after a specific time period • the “stop/start” lamp will illuminate in the instrument cluster indicating ...

  • Page 194

    © copyright mahindra and mahindra ltd. 052016 11-23 11.15.2 overview of the stop/start system starting and driving the vehicle.

  • Page 195

    11-24 © copyright mahindra and mahindra ltd.052016 11.15.3 frequently asked questions (faq) 1. What is the advantage of the system? The stop/start system aids in attaining better fuel efficiency on your vehicle and thus reducing your running costs. However, the mileage improvement will depend upon v...

  • Page 196

    © copyright mahindra and mahindra ltd. 052016 11-25 10. Whether i will be able to operate the engine with the normal ignition key? Yes, normal operation with the ignition key is always possible. 11. Whether the vehicle will start (or) stop in gear? The vehicle will not start or stop automatically in...

  • Page 197

    11-26 © copyright mahindra and mahindra ltd.052016 11.16.1 fueling during winter during freezing weather if fuel is not winterized or is insufficiently winterized, waxing/gelling may start in fuel, leading to interruption in fuel supply to engine. For smooth functioning and reliable operation of the...

  • Page 198

    © copyright mahindra and mahindra ltd. 052016 11-27 turn the fuel cap counter-clockwise to open. Refuel and put the cap back in its place and tighten in the clockwise direction till three distinct clicks are heard. Close the fuel lid shut. Ensure the fuel cap and lid are securely closed before start...

  • Page 199

    11-28 © copyright mahindra and mahindra ltd.052016 if the dpf lamp starts on while driving the vehicle, then it indicates dpf regeneration has not occurred successfully. The same can be due to heavy traffic driving conditions or frequent short trips. At this moment, we suggest dpf regeneration must ...

  • Page 200

    © copyright mahindra and mahindra ltd. 052016 11-29 services if required. You need to monitor def indicator tell tale and symbols/text messages displayed on infotainment screen. Def tell tale will get illuminated and relevant messages will be flashed on infotainment screen due to any of the followin...

  • Page 201

    11-30 © copyright mahindra and mahindra ltd.052016 3. Stage 3: w22l49 4. Stage 4: w22l50 irrespective of the warning stages, once def level is low, 8.0 liter of def needs to be filled. If the warnings continue even after refill, contact nearest authorized mahindra dealer immediately. In absence of d...

  • Page 202

    © copyright mahindra and mahindra ltd. 052016 11-31 2. Stage 2: w22l57 3. Stage 3: w22l52 4. Stage 4: w22l53 if the def warning lamp turns on due to the def quality, see contamination/incorrect fluid for corrective action. Failure to correct may cause the engine start restriction. Def dosing malfunc...

  • Page 203

    11-32 © copyright mahindra and mahindra ltd.052016 1. Stage 1: w22l54 2. Stage 2: w22l58 3. Stage 3: w22l59 4. Stage 4: w22l55 starting and driving the vehicle.

  • Page 204

    © copyright mahindra and mahindra ltd. 052016 11-33 if the def warning lamp turns on due to dosing malfunction, see your authorised m&m dealer to have this repaired. Failure to repair the system may cause the engine start restriction. 11.19 recommendations on def def conforming to iso 22241-1 is com...

  • Page 205

    11-34 © copyright mahindra and mahindra ltd.052016 water is not available, rinse with tap water and then rinse with def. • if def is spilled over vehicle components and metal surfaces, rinse with water or use sponge wetted with water. Def residues will corrode the components and metal surfaces, pain...

  • Page 206

    © copyright mahindra and mahindra ltd. 052016 11-35 use the correct def may cause engine damage and/or void the warranty. 11.22 freezing def will freeze around -11° c (12.2° f). The def system on the vehicle is designed to accommodate this and does not require any external intervention. The diesel e...

  • Page 207

    11-36 © copyright mahindra and mahindra ltd.052016 10. Rinse with water or use sponge wetted with water to clean the components/surfaces in case of def spills over. 11. Close the hood 12. Switch the ignition on 13. Verify that there is no warning regarding def low level. If def level low warning is ...

  • Page 208

    © copyright mahindra and mahindra ltd. 052016 12-1 12 wheels and tyres 12.1 tire information a radial tyres or bias-ply tyre. B “tubeless” or “tube type” c tyre size d max load limit e tread wear 12.2 tyre rating your vehicle is originally equipped with tyres supplied by a reputable manufacturer. If...

  • Page 209

    12-2 © copyright mahindra and mahindra ltd.052016 tyre size (example: 235/65 r17 104h) callout (a): 235 (three-digit number): this number gives the width in millimeters of the tyre from sidewall edge to sidewall edge. This is called as “section width”. Callout (b): 65 (two-digit number): this number...

  • Page 210

    © copyright mahindra and mahindra ltd. 052016 12-3 12.3 tyre label (vehicle placard) w22m34 tyre label (vehicle placard) is located on the driver side inner b- pillar. This placard tells you important information about tyre size designed for your vehicle, and the tyre inflation pressures for the fro...

  • Page 211

    12-4 © copyright mahindra and mahindra ltd.052016 proper tire inflation contributes to a comfortable and safe ride. Overinflating produces a jarring and uncomfortable ride. Both underinflation and overinflation affect the stability of the vehicle and can produce a feeling of sluggish response or ove...

  • Page 212

    © copyright mahindra and mahindra ltd. 052016 12-5 risk of injury. Under-inflation increases sidewall flexing and rolling resistance, resulting in heat buildup and internal damage to the tire. It also may result in unnecessary tire stress, irregular wear, loss of vehicle control and accidents. Alway...

  • Page 213

    12-6 © copyright mahindra and mahindra ltd.052016 • driving style • tire pressure • distance driven tires and the spare tire should be replaced after six years, regardless of the remaining tread. Failure to follow this warning can result in sudden and unexpected tire failure, leading to an accident ...

  • Page 214

    © copyright mahindra and mahindra ltd. 052016 12-7 tires on the front and rear axles of vehicles operate at different loads and perform different steering, handling, and braking functions. For these reasons, they wear at unequal rates and develop irregular wear patterns. Rotation will increase tread...

  • Page 215

    12-8 © copyright mahindra and mahindra ltd.052016 the tyres fitted in this vehicle meet the requirements of bis and they comply with the requirements under the central motor vehicles rules (cmvr) 1989. 12.6 tiretronics (if equipped) tiretronics is an electronic system designed to monitor the air pre...

  • Page 216

    © copyright mahindra and mahindra ltd. 052016 12-9 12.6.2 tiretronics warning lamp tiretronics warning lamp will blink for 75 seconds (approx) and remain on in the instrument cluster, if any of the below mentioned condition occurs in the tyres; • sensor signal missing • sensor faulty the error is al...

  • Page 217

    12-10 © copyright mahindra and mahindra ltd.052016 • air leakage w22l34 12.6.3 tiretronics learning after a tyre rotation or tiretronics sensor replacement, the receiver must be learnt, else the tiretronics warning lamp indicates a malfunction. Tiretronics learning button (a) is located to the left ...

  • Page 218

    © copyright mahindra and mahindra ltd. 052016 12-11 2. Start removing air from front left tyre, once the tyre gets learnt, vehicle alarm and hazard lamps flash once. The infotainment screen display is as below. W22l24 3. Repeat the above step for front right tyre, rear right tyre and rear left tyre ...

  • Page 219

    12-12 © copyright mahindra and mahindra ltd.052016 4. Start removing air from spare tyre. Once the tyre gets learnt, vehicle alarm and hazard lamps flashes to indicate all the tyres were learnt. The infotainment screen display is as below indicating all tyres were learnt successfully. W22l28 if ther...

  • Page 220

    © copyright mahindra and mahindra ltd. 052016 13-1 13 emergencies 13.1 hazard warning flashers the hazard warning flasher button is located in the central bezel switch bank. Press the button to turn on the hazard warning flashers, all directional turn signals will flash to warn oncoming traffic. Thi...

  • Page 221

    13-2 © copyright mahindra and mahindra ltd.052016 to prevent damage to the starter, do not crank the engine for more than 15 seconds at a time. Wait 10 to 15 seconds before trying again. If the engine stalls while driving reduce your speed gradually, keeping a straight line. Move cautiously off the ...

  • Page 222

    © copyright mahindra and mahindra ltd. 052016 13-3 now switch the engine off and carefully open the bonnet/hood to visibly inspect the engine cooling system parts. Be cautious while doing an inspection as vehicle parts will still be too hot. Verify that the engine coolant level in the coolant recove...

  • Page 223

    13-4 © copyright mahindra and mahindra ltd.052016 open the bonnet and locate the battery (near the left side fender). Identify the positive and negative terminals. • the positive terminal will be marked with a plus sign (+) and will usually have a red cable attached on it. • the negative terminal wi...

  • Page 224

    © copyright mahindra and mahindra ltd. 052016 13-5 it may be necessary to remove the disabled vehicle’s battery cables from the battery terminals and clean both cables and terminals. Use a stiff wire brush to remove all corrosion. Reconnect the cables to the battery terminals and jump the vehicle. 3...

  • Page 225

    13-6 © copyright mahindra and mahindra ltd.052016 help ensure a good electrical connection. Restart the working vehicle again. Allow another 5 minutes for charging before attempting to start the disabled vehicle. If this does not work after a few tries, you may need to have the vehicle towed or the ...

  • Page 226

    © copyright mahindra and mahindra ltd. 052016 13-7 13.5 limp home mode limp home mode is an emergency situation declared by the ems (engine management system) due to failure of one/more critical sensors/actuators. In this mode, the ems (engine management system) will revert back to basic minimum req...

  • Page 227

    13-8 © copyright mahindra and mahindra ltd.052016 rear extraction hook w22m31 w22m32 w22m31 w22m33 rear extraction hook is a screwing type, and it is available in the tools pouch in the jack storage compartment at the rear of the vehicle.. Remove/pry out the extraction hook cover in the rear bumper ...

  • Page 228

    © copyright mahindra and mahindra ltd. 052016 13-9 towing options variant 2wd awd sling type towing (front wheel lift) ✔ sling type towing (rear wheel lift) ✔ ✔ towing equipment are of two types. • sling-type equipment - the tow truck uses metal cables with hooks on both ends. These hooks go around ...

  • Page 229

    13-10 © copyright mahindra and mahindra ltd.052016 with trailer coupled and coupling load on the vehicle the vehicle speed should not exceed 100km/h. Emergencies.

  • Page 230

    © copyright mahindra and mahindra ltd. 052016 14-1 14 maintenance 14.1 general owners information your vehicle has been designed for fewer maintenance requirements with longer service intervals to save both your time and money. However, each regular maintenance, as well as day-to- day care is more i...

  • Page 231

    14-2 © copyright mahindra and mahindra ltd.052016 the warranty. Discuss additional charges with the service manager. Keep a maintenance log of your vehicle's service history. Prepare a list make a written list of your vehicle's problems or the specific work you want done. If you've had an accident o...

  • Page 232

    © copyright mahindra and mahindra ltd. 052016 14-3 record keeping easy and, should your vehicle ever require warranty coverage, you will have all the documentation to show you've properly maintained it. 14.1.1 maintenance interval mahindra establishes recommended maintenance intervals based upon eng...

  • Page 233

    14-4 © copyright mahindra and mahindra ltd.052016 • block the wheels to prevent the vehicle from moving unexpectedly • turn off the engine and remove the key • stay clear of hot vehicle parts • avoid repeated contact with fluids • do not let fuel, coolant and other fluids spill over electrical and h...

  • Page 234

    © copyright mahindra and mahindra ltd. 052016 14-5 • do not open the hood immediately after a drive; the engine compartment will be very hot. • always double check to be sure that the hood is firmly latched before driving away. If it is not latched properly, the hood could open while the vehicle is ...

  • Page 235

    14-6 © copyright mahindra and mahindra ltd.052016 14.3 engine compartment a d c b e f j g h i w22p01 a degassing tank f brake/clutch fluid reservoir b front windshield washer fluid reservoir g diesel exhaust fluid filler c engine oil cap h air filter assembly d engine cover i battery e dipstick j en...

  • Page 236

    © copyright mahindra and mahindra ltd. 052016 14-7 maintenance is classified as below; • general maintenance • scheduled maintenance 14.4 general maintenance exercise extreme caution when the hood is open and engine is on. Listed below are the general maintenance items that should be performed frequ...

  • Page 237

    14-8 © copyright mahindra and mahindra ltd.052016 • fluid leaks • doors and engine hood latches • tire inflation pressure • tire surface/thread and wheel nuts 14.5 in the engine compartment 14.5.1 fluid leaks check the engine compartment and the underbody of the vehicle for any leaks. If you smell f...

  • Page 238

    © copyright mahindra and mahindra ltd. 052016 14-9 • wipe the dipstick with a clean cloth. Insert the dipstick fully, then remove it again • if the oil level is between “ min ” and “ max ” marks, the oil level is acceptable. Do not add oil • if the oil level is below the min mark, add enough oil thr...

  • Page 239

    14-10 © copyright mahindra and mahindra ltd.052016 w22p03 • wait till the engine cools down and hence coolant temperature comes down to normal room temperature • the coolant level should be between “min” and “max” marking provided on the degassing tank • in case the coolant level is below the “min” ...

  • Page 240

    © copyright mahindra and mahindra ltd. 052016 14-11 the brake fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the “min” and “max” lines are within the normal operating range; there is no need to add fluid. If the fluid level...

  • Page 241

    14-12 © copyright mahindra and mahindra ltd.052016 follow the below steps for checking and topping up the power steering fluid; 1. Start the engine and let it run until it reaches normal the operating temperature 2. While the engine idles, turn the steering wheel left and right a couple of times 3. ...

  • Page 242

    © copyright mahindra and mahindra ltd. 052016 14-13 in very cold weather conditions, fill the reservoir with washer fluid premixed with anti-freeze. If you operate your vehicle in temperatures below 4.5ºc, use washer fluid with anti-freeze protection. Failure to use washer fluid with anti-freeze pro...

  • Page 243

    14-14 © copyright mahindra and mahindra ltd.052016 14.6.3 seats check that all seat controls such as seat adjusters, seat back recliner, etc. Operate smoothly and that all latches lock securely in any position. Check that the head restraints move up and down smoothly and that the locks hold securely...

  • Page 244

    © copyright mahindra and mahindra ltd. 052016 14-15 if you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire brush. To prevent corrosion, apply petroleum jelly to the battery terminals. Tighten loose terminals and hold down clamp nuts only enou...

  • Page 245

    14-16 © copyright mahindra and mahindra ltd.052016 14.8.2 checking the electrolyte level check the electrolyte level and specific gravity at intervals of three months. Check all the six cells for proper electrolyte levels. If the level is below the lower marker, add distilled water until the level r...

  • Page 246

    © copyright mahindra and mahindra ltd. 052016 14-17 to prevent damage to the windshield, don’t let the wiper arm slap down on to it. 14.10 appearance care and protection 14.10.1 washing the exterior • wash your vehicle regularly with cool or lukewarm water and a neutral ph soap • never use strong ho...

  • Page 247

    14-18 © copyright mahindra and mahindra ltd.052016 • use the custom bright metal cleaners, available at your authorized mahindra dealer. Apply the product as you would wax to clean chrome parts; allow the cleaner to dry for a few minutes, and then wipe off the haze with a clean, dry rag • never use ...

  • Page 248

    © copyright mahindra and mahindra ltd. 052016 14-19 14.10.7 windows and wiper blades the front/rear windshield, side windows and the wiper blades should be cleaned regularly. If the wipers do not wipe properly, substances on the vehicle's glass or the wiper blades may be the cause. These may include...

  • Page 249

    14-20 © copyright mahindra and mahindra ltd.052016 • wipe up spilled liquid using a clean white cotton cloth • apply vinyl cleaner to the wiped area and spread around evenly • apply cleaner to a clean white cotton cloth and press the cloth onto the soiled area and allow this to set in at room temper...

  • Page 250

    © copyright mahindra and mahindra ltd. 052016 14-21 14.11 air conditioning system maintenance your vehicle's air-conditioning is a sealed system. Any major maintenance, such as recharging should be done by a qualified technician. However, you can do a few things by yourself to make sure the air cond...

  • Page 251

    14-22 © copyright mahindra and mahindra ltd.052016 do not: • tap the ice on the window to crack it or chip it for a good place to start scraping. You could end up cracking more than the ice and end up with a cracked or shattered windshield/ window • pour warm or hot water on the windshield to melt i...

  • Page 252

    © copyright mahindra and mahindra ltd. 052016 14-23 14.14 bulb replacement 14.14.1 head lamp bulb replacement the head lamp bulb can be replaced without removing the head lamp assembly from the vehicle. The head lamp assembly has been removed here for illustration purpose only. To replace the head l...

  • Page 253

    14-24 © copyright mahindra and mahindra ltd.052016 14.15 projector head lamp a head lamp high beam d head lamp low beam (projector) b parking lamp / light guide e turn signal lamp c static bending lamp do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If...

  • Page 254

    © copyright mahindra and mahindra ltd. 052016 14-25 14.17 maintenance schedule chart description change interval distance covered in kms or months run whichever comes first 5000 20000 35000 50000 65000 80000 95000 110000 i = inspect and correct r = replace c = clean engine engine oil 1 first 5,000 k...

  • Page 255

    14-26 © copyright mahindra and mahindra ltd.052016 description change interval distance covered in kms or months run whichever comes first 5000 20000 35000 50000 65000 80000 95000 110000 i = inspect and correct r = replace c = clean transaxle transaxle oil 2 first check/change at 95,000 km and subse...

  • Page 256

    © copyright mahindra and mahindra ltd. 052016 14-27 description change interval distance covered in kms or months run whichever comes first 5000 20000 35000 50000 65000 80000 95000 110000 i = inspect and correct r = replace c = clean steering power steering fluid - level & leak check inspect every s...

  • Page 257

    14-28 © copyright mahindra and mahindra ltd.052016 description change interval distance covered in kms or months run whichever comes first 5000 20000 35000 50000 65000 80000 95000 110000 i = inspect and correct r = replace c = clean 1- change as per the km or 1 year whichever earlier 2- change as pe...

  • Page 258

    A after driving off-road or through water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7 air conditioning system maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-21 air distribution - defrost mode . . . . . . . . . . . . . . . . . . . . ....

  • Page 259

    F fastening the seat belt (2-point lap type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 fastening the seat belt (3-point type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 flat tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 260

    Manual orvm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 map reading lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17 minimum fu...

  • Page 261

    Tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...