1 w415-0496 / d / 11.05.10 installer: leave this manual with the appliance. Consumer: retain this manual for future reference. Installation and operating instructions 1.22 wolf steel ltd., 24 napoleon rd., barrie, on, l4m 4y8 canada / 103 miller drive, crittenden, kentucky, usa, 41030 phone (705)721...
2 w415-0496 / d / 11.05.10 table of contents note: changes, other than editorial, are denoted by a vertical line in the margin. 1.0 installation overview 3 2.0 introduction 4 2.1 dimensions 5 2.2 general instructions 5 2.3 general information 6 2.4 rating plate information 7 3.0 venting 8 3.1 ventin...
3 w415-0496 / d / 11.05.10 1.0 installation overview venting, see “venting” section. Door, see “finishing - glass door installation and removal” section. Blower, see “optional blower installation” section. Cast top, see “finishing - cast front installation and removal” section. Rating plate, see “ra...
4 w415-0496 / d / 11.05.10 2.0 introduction 3.1b ! Warning • this appliance is hot when operated and can cause severe burns if contacted. • any changes to this appliance or it’s controls can be dangerous and is prohibited. • do not operate appliance before reading and understanding operating instruc...
5 w415-0496 / d / 11.05.10 2.1 dimensions 26 3 / 8 ” 15 3 / 4 ” 24” 4” dia. 7” dia. 19 1 / 4 ” 9 5 / 8 ” 2.2 general instructions this gas appliance should be installed and serviced by a qualified installer to conform with local codes. Installation practices vary from region to region and it is impo...
6 w415-0496 / d / 11.05.10 the blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug. 2.3 general information 4.1a the installation must conform with local codes or, in absence of local codes, the national gas and propane ...
7 w415-0496 / d / 11.05.10 2.4 rating plate information degagements minimaux des materiaux combustibles: a 4" b 2" c 2" event superieur 2" entre le dessus du foyer event inferieur 1" et le plafond 48” cotes de l'event 1" minimum clearance to combustible material: a 4" b 2" c 2" vent top to ceiling f...
8 w415-0496 / d / 11.05.10 3.0 venting 7.1 this appliance uses a 4” exhaust / 7” air intake vent pipe system. Refer to the section applicable to your installation. For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length c...
9 w415-0496 / d / 11.05.10 3.1 venting lengths and components use only wolf steel, simpson dura-vent, selkirk direct temp, american metal amerivent or metal-fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either...
10 w415-0496 / d / 11.05.10 3.2 typical vent installation 16" minimum 40 ft maximum 3 ft minimum 25 3/8" 25 3/8" minimum plus rise* 24" maximum * see "venting" section.
11 w415-0496 / d / 11.05.10 use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum of 12” above grade. The maximum allowable vent length is 10’. 9.5 3.3 special vent installat...
12 w415-0496 / d / 11.05.10 3.4 vent terminal clearances installations canada u.S.A. A 12” 12” clearance above grade, veranda porch, deck or balcony. B 12” Δ 9” Δ clearance to windows or doors that open. C 12” * 12” * clearance to permanently closed windows. D 18” ** 18” ** vertical clearance to ven...
13 w415-0496 / d / 11.05.10 3.5 definitions 14.2 for the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than h t - total of both horizontal vent lengths (hr) and offsets (ho) in feet h r - combined horizontal vent lengths in feet h o - o...
14 w415-0496 / d / 11.05.10 3.7 top exit horizontal termination 16.5 simple venting confi guration (only one 45° and 90° elbow) (h t ) t ) for vent confi gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply: formula 1: h t t formula 2: h t + v t example 1: v 1 = 8 ...
15 w415-0496 / d / 11.05.10 16.5_2 simple venting confi guration (only one 45° and 90° elbow) (h t ) > (v t ) for vent confi gurations requiring more than one 45° elbow and 90° elbow, the following formulas apply: formula 1: h t t formula 2: h t + v t example 2: v 1 = 4 ft v 2 = 1.5 ft v t = v 1 + v...
16 w415-0496 / d / 11.05.10 3.8 vertical termination (h t ) t ) simple venting configurations. See graph to determine the required vertical rise v t for the required horizontal run h t . Required vertical rise in feet v t horizontal vent run plus offset in feet h t for vent configurations requiring ...
17 w415-0496 / d / 11.05.10 (h t ) > (v t ) simple venting configurations. See graph to determine the required vertical rise v t for the required horizontal run h t . Required vertical rise in feet v t horizontal vent run plus offset in feet h t for vent configurations requiring more than one 45° an...
18 w415-0496 / d / 11.05.10 4.0 installation ! Warning for safe and proper operation of the appliance, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joints may be sealed using either red rtv high temp silicone sealant w573-0002 (not supplied) or black high tem...
19 w415-0496 / d / 11.05.10 4.1.2 vertical installation this application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speci fi c kits required. A. Determine the air terminal location, ...
20 w415-0496 / d / 11.05.10 28.5 #8 x 1/2” self drilling screws 2” overlap high temperature sealant a. Attach the adjustable pipe to the last section of rigid pipe. Secure with screws and seal. B. Install the inner fl ex pipe to the appliance. Secure with 3 screws and fl at washers. Seal the joint a...
21 w415-0496 / d / 11.05.10 4.4 vertical air terminal installation a. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or ...
22 w415-0496 / d / 11.05.10 4.5 gas installation 30.2 installation and servicing to be done by a quali fi ed installer. Do not use open fl ame. A. Move the appliance into position and secure. B. If equipped with a fl ex connector the appliance is designed to accept a 1/2” gas supply. Without the con...
23 w415-0496 / d / 11.05.10 4.7 mobile home installation this appliance is certi fi ed to be installed as an oem (original equipment manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home con...
24 w415-0496 / d / 11.05.10 5.0 finishing note: it is not necessary to remove the cast front, in order to re- move the door. A. Lift the top cast piece off of the appliance. B. Unlatch the door latches from the door. C. Slide the door straight up to remove. A. Lift the top cast piece off of the appl...
25 w415-0496 / d / 11.05.10 5.3 log placement bracket log locating screws it is not necessary to remove the cast front, however, this will make for a more simple log installation. In order to assemble the log set, the door must be removed, see "glass door / cast front instal- lation removal" section...
26 w415-0496 / d / 11.05.10 6.0 optional blower installation 2 3 4 4 5 1 7 7 8 9 blower a. Cut and remove the tie securing the blower switch wires to the heat shield. B. Connect the white wire coming from below the appliance to the terminal on the blower. C. Connect the black blower wire to the blac...
27 w415-0496 / d / 11.05.10 7.0 operation ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the appliance will emit an odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the man...
28 w415-0496 / d / 11.05.10 8.0 adjustments 8.1 pilot burner adjustment adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Inlet pressure can be checked by turning screw (a) counter-clockwise until loosened and then placing pressure gauge ...
29 w415-0496 / d / 11.05.10 8.3 flame characteristics it’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustrations provided. If any fl ames appear abnormal call a service person. 54.2 3/8” - 1/2” flame must envelope upper 3/8" to 1/2" of th...
30 w415-0496 / d / 11.05.10 if the pilot indicator light no longer fl ashes and the pilot is burning, the batteries may require replacing. Four "aa" batteries are required and should be replaced annually. A. Open the switch housing by removing the top screw, then pivoting the box open. B. Remove the...
31 w415-0496 / d / 11.05.10 5.1 do not clean glass when hot! Do not use abrasive cleaners to clean glass. Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the fi rst 10 hours of operation with a recommended fi replace glass cleaner. Thereafter clean as required. If the g...
32 w415-0496 / d / 11.05.10 10.0 replacements contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your authorized dealer / distributor. For warranty replacement parts, a photocopy of the original invoice will...
33 w415-0496 / d / 11.05.10 terminal kits ref no. Part no. Description gd-175 - wall terminal kit 26 bm6790 90° elbow - 7" diameter 27 gd-222 terminal assembly 28 bm67adj 30" to 53" adjustable pipe - 7" dia 29 w010-1313 firestop spacer 30 w585-0267 top vent shield 31* w020-0032 hardware 32 bm3730 bl...
34 w415-0496 / d / 11.05.10 accessories ref no. Part no. Description 46* w660-0081 millivolt thermostat 47* f50 remote control - advantage plus 48 * gs-65kt blower kit 49* gdsll-kt leg levelling kit 50* w175-0234 conversion kit - ng-lp 50* w175-0237 conversion kit - lp-ng 51 bm6745 45° elbow 52 gd-3...
35 w415-0496 / d / 11.05.10 27 17 36 19 12 20 5 6 52 19 16 4 22 21 8 11 9 10* 18 24 39 40 42 41 1 2 3 23 7 26 29 35 33 32 28 51 34 30 32 32 30 29 45 44 43.
36 w415-0496 / d / 11.05.10 11.0 trouble shooting symptom problem test solution main burner goes out; pilot stays on. Pilot fl ame is not large enough or not engul fi ng the thermopile. - turn up the pilot fl ame. - replace pilot assembly. Thermopile shorting. - clean thermopile connection to the va...
37 w415-0496 / d / 11.05.10 symptom problem test solution pilot will not light. No spark at pilot burner. - check if pilot can be lit by a match. - check that the wire is connected to the push button igniter. - check if the push button igniter needs tightening. - replace the wire if the wire insulat...
38 w415-0496 / d / 11.05.10 napoleon® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. Napoleon® reserves the right to...
39 w415-0496 / d / 11.05.10 13.0 service history 43.1.
40 w415-0496 / d / 11.05.10 44.1 14.0 notes.
