Northern Lights OWN-GEN Installation And User Manual

Manual is about: WaveNet Digital Monitoring System

Summary of OWN-GEN

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    Northern lights 4420 14th avenue n.W. Seattle, wa 98107 tel: (206) 789-3880 fax: (206) 782-5455 copyright ©2012 northern lights, inc. All rights reserved. Northern lights™, and the northern lights logo are trademarks of northern lights, inc. Printed in u.S.A. Part no.: own-gen 1/12.

  • Page 3: User Manual

    4.7.3 event history log ........................... 16 - 17 4.8 wavenet led status indicators .......... 18 4.9 lamp indication meanings ............ 18 -19 4.10 warnings & failures ................... 19 - 20 4.11 genset online ................................... 20 group 5 - advanced setup ..........

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    Own-gen 01/12 2 table 1: wavenet specifi cations vdc rating 12/24 vdc standby current consumption 50 ma @ 12 vdc load equivalency number (len) wavenet: 1 / wavenet remote:2(nmea 2000® spec. : 1 len=50ma) operating temp -40 o c to +85 o c (-40 o f to +185 o f) lcd operating temp. ** -20 o c to +70 o ...

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    Own-gen 01/12 1. Wavenet controller series 3 wavenet front view wavenet back view the wavenet is designed for use on generator sets with mechanical engines. It can monitor analog data from senders on the engine and generator such as oil pressure, coolant temperature, current, voltage, engine speed a...

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    Own-gen 01/12 4 receiving: every effort is made to ensure that your wavenet gen-set controller arrives at its destination undamaged and ready for installation. The packaging is designed to protect the wavenet internal components as well as the enclosure. Care should be taken to protect the equipment...

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    Own-gen 01/12 3. Wavenet series installation and wiring the following general safety precautions should be headed: 1. The wavenet may carry high voltage/current which can cause serious injury or death. Extreme caution must be exercised when connections are being installed to or from the controller. ...

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    Own-gen 01/12 3.2.2 relay fuses 3.3 wavenet terminals 3.2.1 relays the wavenet controller is designed to operate on 12 or 24 vdc systems. When operating on 12vdc systems the fuel and preheat outputs require 12vdc relays, and 24vdc relays when operating on 24vdc systems. The wavenet comes preinstalle...

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    Figure 1 - general wavenet system wiring diagram 7 wavenet is connected on a nmea 2000 network. Installation must be made by an nmea 2000 certifi ed technician. Updated 1-17-12.

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    Own-gen 01/12 table 2 table 2: wavenet terminal details quick fit terminals terminal wire size (awg) current max* functions crank 12 40a crank output terminal battery + 1 12 40a positive battery terminal battery - 1 12 40a negative battery terminal fuel 12 40a fuel output terminal extra relay 12 40a...

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    Own-gen 01/12 table 2 (continued) digital outputs terminal detail terminal location wire size (awg) current max. Function + v bat 1 18 1.5a n/a output a 2 18 200ma n/a output b 3 18 200ma n/a output c 4 18 200ma n/a output d 5 18 200ma n/a output e 6 18 200ma n/a output f 7 18 200ma n/a output g 8 1...

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    Own-gen 01/12 table 2 (continued) nmea 2000 ® terminal detail terminal location wire size (awg) current max. Function net-h 1 22 7ma nmea2000 ® data high net-s 2 22 7ma nmea2000 ® bus power + net-l 3 22 7ma nmea2000 ® data low net-c 4 22 7ma nmea2000 ® bus ground 10 the current transformers (cts) ne...

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    Own-gen 01/12 the wavenet incorporates 3 primary modes of operation: 1. Off mode 2. Auto mode 3. Run mode 1. Off mode – when the wavenet is set to the off mode, automatic starting will be disabled. No automatic controls will be initiated. The off mode may be initiated when no generator controls are ...

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    Own-gen 01/12 when in the run mode the wavenet lcd screen can be locked to display a particular parameter group. To do this press the up and down keys to scroll to the parameter group you wish to view and then press the enter key to lock the screen. You will see a lock symbol displayed on the top ri...

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    Own-gen 01/12 4.4 wavenet start / stop behavior (cont’d) when the controller is in the auto mode the two manual start conditions above can be used to start the generator. When the controller is in the run mode it will display the reason for start on the screen (nmea 2000 run, manual run). Stopping t...

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    Own-gen 01/12 when you press the enter key in the off mode you will enter the basic menu which includes the clock setup, basic setup, advanced setup, and failure history submenus. 1. Clock setup 2. Basic setup 3. Advanced setup 4. Failure history table 3: basic menu layout basic menu: clock setup ye...

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    Own-gen 01/12 the basic setup menu will allow the user to customize the basic features of the wavenet to their preference. The contrast adjustment allows the user to adjust the contrast of the lcd. The page roll delay controls how long each group of parameters are displayed in the run state (i.E. Wh...

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    Own-gen 01/12 the wavenet incorporates an event history logging system. When engine failures or events occur, an entry is created in the wavenet event history log. See table 6 – event log entries below for the possible events that are stored. A total of 70 entries can be recorded. Entries may be vie...

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    Own-gen 01/12 event log entries 17 event entry description initializing * eeprom is being loaded with factory defaults. This occurs on fi rst power up. Key board failure this is an internal wavenet failure. Try to power cycle the wavenet. If failure occurs repeatedly, the unit could be defective. Lo...

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    Own-gen 01/12 some industry standard failures, warnings, and events on the wavenet are indicated by a series of leds on the left side of the controller. Specifi c led indicators will be illuminated depending upon the condition of the controller. The wavenet led indicators allow a quick check of the ...

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    Own-gen 01/12 table 7: wavenet lamp indication meanings (cont’d) led description led color led status indication over speed red yellow solid red solid yellow a solid red illuminated led represents an over speed failure condition. A solid yellow illuminated led represents an over speed warning condit...

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    Own-gen 01/12 when a failure occurs the controller exits the run mode and goes to the failure mode and displays the failure message. The alarm will sound and remain on until it is silenced by the user. The info key can be pressed to silence the alarm. Once the alarm is silenced it can be reset by pr...

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    Own-gen 01/12 21 there are 3 main display pages for remote unit: the remote unit settings page, on-line genset status page and on-line genset parameters page. When the wavenet remote unit powers on, it will go to the on-line genset status page. The 3 main line positions display the current available...

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    Own-gen 01/12 this is used to distinguish wavenet controlled gensets on the wavenet remote display. A “-----” indicates there is no on-line genset controller for that position. 7.2.1 genset controller’s name the state of the genset controller will be one of the following 5 states: “auto, run, fail, ...

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    Own-gen 01/12 table 9 – wavenet wiring harness part list harness description part number ac harness assembly 22-40541 dc harness assembly 22-40612 673 ac wire harness 22-40575 673 dc wire harness 22-40570 wavenet nmea panel connector 22-40598 (for remotes, use 22-40597) 8 appendix a: accessory list ...

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    Own-gen 01/12 table 10 – current transformers part list ct description part no. 75a:5a 22-40021 100a:5a 22-40022 150a:5a 22-40023 200a:5a 22-40024 250a:5a 22-40221 300a:5a 22-40025 the wavenet controller is designed to operate in either 12 or 24 vdc battery start systems. When operating in 12vdc sys...

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    Own-gen 01/12 27 wavenet installation to sound shield b-9802a m673l/tf276d sound shield (05-78000) w avenet is connected on a nmea 2000 network. Installation must be made by an nmea 2000 certi fi ed technician. Updated 1-17-12.

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    Own-gen 01/12 28 wavenet installation to sound shield b-9917 m673l3/ld3/tf276d sound shield (05-78010).

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    Own-gen 01/12 wavenet installation in sound shield panel co nnec tion harness module encl osure module encl osure c over [4x] #6 st ainless helical l ock washer [4x] 6-32 x 1/2" l ong pa n head st ainless steel ma chine scre ws. Pa nel mount nmea recept acle. (inst alls from inside) [2x] strain reli...

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    Own-gen 01/12 wavenet installation to sound shield 30 added 8-4-11 b-9947 4. L o ca te hole centers and cut out c orners using centerpunch. 5. Deburr holes, break sharp edges. 3. La yout area to be cut out using dimensions as shown. Dimensions are taken from the outer p anel edge. 1. P anel surf ace...

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    Own-gen 01/12 wavenet installation to sound shield 31 added 8-4-11 b-10057 140.0 [5.51] 184.0 [7.24] 245.3 [9.66] 30.8 [1.21] 279.4 [11.00] 146.1 [5.75] 57.2 [2.25] 114.3 [4.50] 8.0 [0.31] 162.0 [6.38] 55.5 [2.19] 117.6 [4.63] Ø4.0 [ Ø0.16] 4 holes. Panel stiffener edge 2. Using a bo x cut ter with ...

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    Own-gen 01/12 wavenet installation to sound shield 32 added 8-4-11 b-9948 4. L oca te hole centers and cut out c orners using centerpunch. 5. Deburr holes, break sharp edges. 3. La yout area to be cut out using dimensions as shown. Dimensions are taken from the outer p anel edge. 1. P anel surf ace ...

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    Own-gen 01/12 wavenet panel installation: step 1 33 added 8-4-11 b-9973 2. Secure templa te to p anel surf ace with m asking tape. 3. Using a bo x cut ter with fresh blade, m ake cut foll owing lines. Use of straight edge to guide blade 4. M ake initial cut shall ow , down to the fo am barrier. 1. W...

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    Own-gen 01/12 34 added 8-4-11 b-9974 dynagen panel installation: step 2 m844l / 844 sound shield, rh (service) side aft panel. 4. Secure templa te to p anel surf ac e with m asking tape. 5. L o ca te hole centers and cut o ut c o rners using centerpunch. 6. Deburr holes, break sharp edges. 3. Align ...

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    Own-gen 01/12 wavenet installation to sound shield 35 added 8-4-11 b-9949 4. L o ca te hole centers and cut out c orners using centerpunch. 5. Deburr holes, break sharp edges. 3. La yout area to be cut out using dimensions as shown. Dimensions are taken from the outer p anel edge. 1. P anel surf ace...

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    Own-gen 01/12 wavenet panel installation step 1 b-9728a 2. Secure templa te to p anel surf ac e with m asking tape. 3. Using a bo x cut ter with fresh blade, m ake cut foll o wing lines. Use of str aight edge to guide blade 4. M ake initial cut shall o w , down to the fo am barrier. 1. With the inte...

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    Own-gen 01/12 37 wavenet panel installation: step 2 b-9729a 4. Secure templa te to p anel surf ac e with m asking tape. 5. L o ca te hole centers and cut out c o rners using centerpunch. 6. Deburr holes, break sharp edges. 3. Align the outer edge of this dr aw ing with upper right hand c o rner, to ...

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    Own-gen 01/12 38 added 8-4-11 b-10058 wavenet installation to sound shield m944w3 sound shield 2. Using a bo x cut ter with fresh blade, m ake cut foll owing lines. Use of straight edge to guide blade 4. M ake initial cut shall ow , down to the fo am barrier. 1. With the interior (sound fo am) side ...

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    Own-gen 01/12 wavenet installation to sound shield 39 added 8-4-11 b-10059 146 [5.75] 76.2 [3.00] 8.0 [.31] 162 [6.38] 42.4 [1.67] 114.3 [4.50] 40.8 [1.61] 117.6 [4.63] Ø4.0 [ Ø.16] 4 holes step 2. Step 1. Ex terior f ace (p anel) interior f ace (fo am) 4. L o ca te hole centers and cut out c orners...

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    Own-gen 01/12 40 wavenet remote panel installation dimensions b-9829.

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    Www.Northern-lights.Com 4420 14th ave. Nw., seattle wa 98107 tel: (206) 789-3880 • 1-800-762-0165 • fax: (206) 782-5455 northern lights and lugger are registered trademarks of northern lights, inc. © 2012 all rights reserved. Litho usa..