- DL manuals
- Radijator
- Boiler
- BIO Lux UNI 20
- Instruction Manual
Radijator BIO Lux UNI 20 Instruction Manual - page 16
68
Radijator Inženjering d.o.o, 36000 Kraljevo, Živojina Lazića - Solunca br.6, Srbija
tel. +381 36 399 140, fax. +381 36 399 150, http://www.radijator.rs
e-mail: radijator@radijator.rs
3.4 Assembly of BIO
lux UNI 20 onto Chimney
When installing the chimney we distinguish two situations:
Situation 1: Boiler is connected onto a standard chimney (masonry or metal) that has a
foundation and a full cross-section of the base plate to the top.
Situation 2: Boiler is connected onto prefabricated metal chimney attached to the facade.
Situation 1:
The chimney uses ceramic or metal pipes of circular cross-section of 130mm diameter.
Flue pipe must be insulated.
If the chimney, already exists and is of square cross-section, then the minimum
dimension of the intersection is 130x130mm.
It is not allowed to use a chimney for connecting multiple heating units.
It is not allowed to use the air vents like a chimney.
Top of the chimney to be protected with the chimney cap due for the impact of rain and
winds. Distance of chimney to cap is 200mm.
Chimney should come out above the roof according to the recommendations of the
showed in image. (Figure 9.4)
If some other objects are near the chimney, take this into account, and then increase the
height of chimney.
The chimney must have a connection to extract condensation and an inspection door.
The door should always be sealed well during the operation.
Situation 2:
In this situation flue pipe must go at least 1.5 meters vertically upwards in the very room
where the boiler is placed, and then penetrate through the wall and be connected onto the
chimney.
Flue pipe must have a T piece for condensation at the outlet from the boiler and the
possibility of dismantling for cleaning.
WARNING: Failure to follow the rules during the execution of flue and chimney can lead
to malfunction of the boiler and endangering to human health and even to endangering of
their lives. The biggest danger is from the toxic gases which are the products combustion
process. In these situations where no flue, chimney and combustion air have not been
constructed the way it was proposed in the instructions, Co. Radijator Engineering can not
take responsibility for unintended consequences.
Summary of BIO Lux UNI 20
Page 1
1 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs kotao na biomasu heating boiler biomass operated srb – eng opŠta upozorenja nakon uklonjenog pakovanja uveriti se u...
Page 2
54 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs contents: 1. Important warning; 1.1 minimum distance from flammable materials; 2. Description of the boiler bio lu...
Page 3: 1. Important Warnings
55 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 1. Important warnings general warnings after the removing of the package check for the completeness of the deliver...
Page 4
56 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs work with of boiler unit is forbidden for people with special needs (including children) to physical and mental he...
Page 5: Lux Uni 20
57 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 2.Description of boiler bio lux uni 20 bio lux uni 20 is designed for burning wood pellets. Wood pellets are produ...
Page 6
58 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 1. Cross-section of the body of the boiler construction boiler heat exchanger is the tube two draft heat ex...
Page 7: 3. Assembly
59 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Assembly 3.1 general warnings the boiler must be set correctly for proper operation! Maximum operating pressure...
Page 8
60 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.2 measures and safety devices for bio lux uni 20 boiler heating stove for safe operation of bio lux uni 20 boile...
Page 9
61 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs - data for which thermal effect the safety valve is set; - the highest opening pressure 3 bars. It is obligatory t...
Page 10
62 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs the purpose of this safety section is to continuously measure the underpressure of the flue gases in the flue chan...
Page 11
63 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs the tap for filling and empting should be installed at the lowest point of the system. Since there is no connectio...
Page 12
64 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.3. Boiler room boiler room must be secured against freezing . The support surface of the boiler in the boiler ro...
Page 13
65 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs total space of this openings is minimum 150cm² fro the boilers of the power of 50kw and for the power over 50kw th...
Page 14
66 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.3.2 working space and positioning of bio lux uni 20 when determining where to place boiler pay attention to the ...
Page 15
67 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 8.2 display of distance of pellet boiler from fixed objects 67 radijator inženjering d.O.O, 36000 kraljevo,...
Page 16
68 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3.4 assembly of bio lux uni 20 onto chimney when installing the chimney we distinguish two situations: situation...
Page 17
69 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.1 installation of flue gas channels 69 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - sol...
Page 18
70 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.2 installation of flue gas channels and fresh air inlet for combustion the biolux uni 20 boiler operates ...
Page 19
71 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.3 place where is set flue gas probe the chimney itself should be made of ceramic pipes, and around them t...
Page 20
72 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 9.4 if the chimney is not of proper height, cross section, or if it is not enough clean as possible, then t...
Page 21
73 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 4. Cross-section of bio lux uni 20 boiler with a description of the boiler elements figure 10. Cross-section of bo...
Page 22
74 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs description (figure 10): 1. Body of boiler (exchanger); 2. Inside door (for the cleaning of a combustion cup and t...
Page 23
75 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 5. Schematic connection of automation figure 11. Schematic connection of automation.
Page 24
76 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs all lines that are displayed in the intermittent form in the diagram of external connections are the conductors wh...
Page 25
77 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 6. Table of technical data.
Page 26
78 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs d1- connection for hot water from boiler, d2- connection for cold water from boiler, d3- connection for fill...
Page 27
79 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs type of boiler bio lux uni 20 ce designation ce class of boiler according to en 303-5:2012 5 working pressure bar ...
Page 28: 7. Hydraulic Scheme
80 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 7. Hydraulic scheme figure 12. Hydraulic scheme discription (figure 12): 1. Boiler bio lux uni 20 ; 2. Pump; 3. Ex...
Page 29: Manufacturer.
81 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8. Start of boiler operation and cleaning first commissioning of the boiler is performed by a technician who has a...
Page 30
82 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.1 control panel figure 13. Figure and diagram of automation display.
Page 31
83 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs buttons: led: note: diodes l4, l5, l6, l7, l10 and l12 are not in operation in boiler bio lux uni 20. 83 radijator...
Page 32
84 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.2 short manual for automatic control. Figure 14. View of lcd screen on display reading of the current situation....
Page 33
85 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs enter the menu of automation and an explanation of the function. Procedure: press the key p3 , after that on the d...
Page 34
86 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs adjusted power and finally confirm again with key p3 . Go back to the basic view of the display (figure 16), by pr...
Page 35
87 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs change the precise time and date. Procedure: press the key p3 , after that on the display there is the falling lis...
Page 36
88 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs press the key p3 , after that the falling list is shown on the screen , where the first option is marked at once c...
Page 37
89 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 19. View of display after selection of the option daily figure 20. View of display after selection of the o...
Page 38
90 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs after that, also, with keys p4 or p6 you pass from on to off, confirm with key p3 . The feeder stops working. With...
Page 39
91 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs note : these are the values measured during certification. The room thermocouple (thermostat) can be connected to ...
Page 40
92 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.4 mistakes during ignition and start of boiler bio lux uni 20 all possible errors in the initial stage of operat...
Page 41
93 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs possible cause 1. problem 1. Poor quality of pellets. Pellets are of low power, and increased humidity the pro...
Page 42
94 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs possible cause 6. problem 6. After the fixed phase of feeding (t03) there the flame occurs, but at this stage of...
Page 43
95 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs combustion chamber and a reduction in the flame and the boiler is extinguished. (extinguishing). the process of ...
Page 44
96 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.5 maintenance of boiler bio lux uni 20 . Boiler bio lux uni 20 requires daily and periodic cleaning. Daily clean...
Page 45
97 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs figure 23. View of elements that are dismantled during the cleaning in this way the boiler is conserved at the end...
Page 46
98 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.6 name plate. The nameplate is stuck on a well visible place on the boiler and includes the following (see the i...
Page 47
99 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.7 declaration.
Page 48
100 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.8 sticker. On boiler bio lux uni 20 there are stickers identifying the connections as well as labels against th...
Page 49
101 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs labels that indicate the presence of electricity high voltage and danger: 1. Sticker (input with low voltage 12v)...
Page 50
102 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Sticker (safety electrical connection) 20mm x 30mm 4. Sticker (presence of voltage) labels that indicate warni...
Page 51
103 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Sticker (warning) 4. Sticker (waste).
Page 52
104 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs labels with technical data:.
Page 53
105 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8.9 manufactured radijator inženjering d.O.O. Živojina lazića solunca br.6 36000 kraljevo, srbija.
Page 54: 9. 9. Warranty
106 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 9. 9. Warranty 1. Co.”radiator engineering” covers different warranty periods for different parts ( as specified ...
Page 55
107 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 3. Warranty period of one year applies to the following parts: all bearings, electric heaters firing. 4. Warranty...
Page 56
108 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs 8. Regular annual service regular service is performed at the end of the heating season in the period from 15.4. ...
Page 57: 60 Meseci/ 60 Months
109 radijator inženjering d.O.O, 36000 kraljevo, Živojina lazića - solunca br.6, srbija tel. +381 36 399 140, fax. +381 36 399 150, http://www.Radijator.Rs e-mail: radijator@radijator.Rs garantni list / guarantee list fabrički broj / factory no. 60 meseci/ 60 months garantni rok / guarantee period t...