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- XT540
- Operator's Safety & Operating Instruction Manual
RAMSET XT540 Operator's Safety & Operating Instruction Manual
Summary of XT540
Page 1
Xt540 tool operator’s safety & operating instruction manual danger this tool for use by licensed operators only. Read and obey all safety and operating instructions before operating tool. Semi-automatic, low velocity piston type fastening tool.
Page 2: Safety Introduction
Just as no one can merely read a book about driving an automobile and then hope to drive one safely, no one should attempt to use any ramset tool without adequate, competent personal instruction. And just as one must be licensed to drive an automobile, one must also be licensed to use a powder actua...
Page 3: Preparation
Preparation acceptable base materials powder actuated fastening is suitable for use in the following base materials only: • pouredconcrete • structuralsteel • masonryjoints(seepage8) never attempt to fasten into any other type of material. Fastening into other materials can cause blindness or other ...
Page 4: Safety Instructions
Loads & load selection safety 1. Always make a test fastening after being sure that the base material is suitable for powder actuated fastening. Failure to determine the correct power level to be used may result in the use of excessive power, allowing the fastener to pass completely through the work...
Page 5: Danger
Tool handling safety 1. Always be sure tool is operating properly before attempting to use it. Follow the “daily function test” shown to the right and described on page 9. 2. Always load tool using a strip load selected directly from a box indicating the power load type and number. Never attempt to ...
Page 6: Failure to Follow
Failure to follow instructions can cause injury to the tool operator or to bystanders. Fastener driving safety 1. Only use the tool for fastening into a suitable base material. 2. Never fire the tool without a fastener. Firing a tool without a fastener will cause the piston to strike the work surfac...
Page 7: Fasteners / Loads
Fasteners / loads fasteners / loads 7 your ramset xt540 tool uses only the ramset fasteners and loads shown below or listed for the tool in the product catalog. Never use any other types of fasteners or strip loads in the ramset xt540 tool. Use of other types of fasteners or loads may cause unintent...
Page 8: Fastening Applications
Fastening applications your ramset tool can be used for a wide range of fastening needs in a variety of base materials. Reading and follow these important fastening guidelines will help you get the best results from your tool, fasteners, and powder loads, as well as help you perform these fastening ...
Page 9
Tool operation daily function test always check the tool first to make sure that it does not contain a strip load or fastener. Test the tool several times by depressing the muzzle bushing fully on a hard surface and pulling the trigger. You should hear an audible click as the firing pin releases. Le...
Page 10
2. Insert the power load. With the tool in the closed position insert a power load strip into the cavity in the base of the rubber handle and push in until the flat of your finger tip is firmly against the handle recess. The first power load is now aligned with the chamber. Note: always use the lowe...
Page 11: Troubleshooting
Troubleshooting troubleshooting 11 most commonly, problems are caused by over driving due to poor fastener or charge selection. It is wise to consider these two factors as the first options in trouble shooting. Symptom possible problems service — fastener over driven — fastener under driven — rough ...
Page 12: Parts Schematic
Parts schematic parts schematic 12 xt540
Page 13: Parts List / Maintenance
Parts list / maintenance parts list / maintenance 13 always make sure the tool is not loaded before performing any service or repair and always wear safety goggles when cleaning or servicing the tool. Daily cleaning all front end parts shown in the disassembly section are to be cleaned daily with a ...
Page 14
Inspection / tool maintenance 14 inspection / tool maintenance 1. Ensure that no power loads are loaded in the tool. Remove the power load strip by pulling it upwards out of the tool. 2. Hold the tool vertical with the fastener guide/ magazine pointing upwards. Unscrew the fastener guide/magazine. I...
Page 15
Inspection / tool maintenance 15 inspection / tool maintenance re-assembly is the reverse of disasssembly 1. Position the barrel’s groove at the top. 2. Insert the barrel’s assembly into the main housing and screw the knurled collar by hand. (do not over tighten). 3. After re-assembly check that the...
Page 16
Xt540 warranty and limitations powder actuated tool manufacturers' institute inc. Tm concrete fastening systems glendale heights, il 60139 800-ramset6 (1-800-726-7386) www.Ramset.Com buy with confidence... Buy from your authorized distributor an illinois tool works company © illinois tool works 2011...