Rapid 2005 Installation, operation & service manual - page 5
TABLE OF CONTENTS
SECTION 1: Air Handler Safety.............................................. 1
1.1 Description of Operation............................................... 1
p ................................................... 1
1.3 Safety Labels and Their Placement ............................. 2
1.4 California Proposition 65 .............................................. 2
1.5 Label Placement .......................................................... 3
SECTION 2: Installer Responsibility ..................................... 6
2.1 Wall Tag ....................................................................... 6
e Chemicals.................................................... 6
2.3 National Standards and Applicable Codes .................. 7
ipment .................................................... 7
SECTION 3: Critical Considerations .....................................
stibles......................... 8
ct ................................................... 9
are ..................................................................... 9
SECTION 4: National Standards and Applicable Codes ... 10
4.1 Gas Codes................................................................. 10
4.2 Installation Codes ...................................................... 10
4.3 Aircraft Hangars ......................................................... 10
res and Repair Garages .................... 10
4.5 Electrical .................................................................... 10
4.6 Venting....................................................................... 10
de .............................................................. 10
SECTION 5: Specifications .................................................. 11
an Air Handler ...................................... 17
6.1 Lifting an Air Handler ................................................. 17
SECTION 7: Roof Curb ......................................................... 19
rb Assembly and Installation ......................... 19
rb ............................ 20
ht Stand ................................................... 22
8.1 Upright Stand Installation........................................... 22
8.2 Attaching Air Handler to Stand................................... 22
s .................................................................. 24
nting ............................................................. 24
nting - Horizontal Air Handler
(2005 - 2030) ............................................................ 24
SECTION 10: Indoor Suspension Mountin
Air Handler .................................................. 26
spension Kit Assembly and Installation ............... 26
SECTION 11: Filter Section .................................................. 29
11.1 Filter Section (2005) ................................................. 29
11.2 Filter Section Assembly (2010 and 2010B) ............... 30
11.3 Filter Section Assembly (2020 and 2030) ................. 34
pport Assembly............................... 41
11.5 Filter Section Installation - Horizontal Air Handlers... 43
11.6 Filter Section Installation - Upright Air Handlers ....... 43
SECTION 12: Inlet Hood ....................................................... 44
12.1 Inlet Hood Assembly (2005) .................................... 44
12.2 Inlet Hood Assembly (2010 and 2010B) ................... 45
12.3 Inlet Hood Assembly (2020 and 2030) .................... 54
12.4 Inlet Hood Installation .............................................. 64
SECTION 13: Dampers ......................................................... 65
13.1 Discharge Damper ................................................... 66
13.2 Inlet Damper ............................................................ 67
e Heads and Splash Plates ............ 69
14.1 One-Way and Three-Way Discharge Head
Installation ................................................................ 69
14.2 Splash Plate Installation........................................... 70
SECTION 15: Duct Considerations...................................... 72
ct Work ........................................................ 72
ct Work .................................................... 72
ct Work ............................................... 72
.......................................................74
16.1 Gas Manifolds...........................................................74
res ........................................74
16.3 Gas Manifold Venting................................................74
16.4 Gas Piping ............................................................... 77
re Test Ports.................................................. 77
re Test - Leak Testing............................ 77
SECTION 17: Electrical......................................................... 7
17.1 Wiring and Electrical Connections............................ 78
17.2 Remote Panel........................................................... 78
.................................................. 78
................................................ 78
17.5 Safety Systems......................................................... 78
17.6 Additional Control Wiring .......................................... 90
17.7 Carbon Dioxide Interlocks ........................................ 97
17.8 Control Options ........................................................ 97
Freq
u
ency Dri
v
es.................................................. 103
se Sizing ........................................ 106
uence of Operation ............................... 10
ration ...................................... 108
18.2 HVAC Remote Panels and Panel Options .............. 110
ence of Operation ..............112
SECTION 19: Start-up Procedures .....................................116
lating Air Handler ..................117
19.2 Mechanical .............................................................117
19.3 Electrical .................................................................118
.....................................................................118
19.5 Gas Piping and Initial Press
re Settings.................119
e Check.................................. 121
re Control System Calibration ............... 121
SECTION 20: Maintenance................................................. 124
20.1 General.................................................................. 125
20.2 Unit Exterior........................................................... 125
er Section....................................................... 125
20.4 Manifold and Controls............................................ 128
rner.................................................................... 128
ipment ............................................... 130
SECTION 21: Replacement Parts ...................................... 131
.......................................... 136
22.1 Initial Checks ......................................................... 137
er .................................................. 137
rner.................................................................... 138
re Controls ............................................ 139
22.5 A1014 Amplifier - Field Checklist ........................... 140
22.6 A44 Amplifier - Field Ser
ice Checklist.................. 142
®
2000-Series Start-Up Procedures. 145
2000-Series Warranty............. 147