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  4. RAPPACT3110
  5. Installation Instructions Manual

Raptor RAPPACT3110 Installation Instructions Manual

Manual is about: Electrofusion Welding Unit

Summary of RAPPACT3110

  • Page 1

    Electrofusion welding unit installation instructions rappact3110

  • Page 2

    Operating manual contents operatingcontrols 1 safetynotes 2 productspecification 3 intendeduse 3 introduction delivereditems 4 electricalsafety 4 quickstartguide 5 usingtheequipment 6 datalogmemory manualwelding 7 fusamaticwelding 7 barcodewelding 7 fusionoperatorbadge 8 gpslocation 8 extremelowtemp...

  • Page 3: Operating Controls

    Operating controls 1 weldingcable(canbeprovidedwithoptionalrightangleplug) usbmemorydrive barcodescanner(optional) 3 barcodepenandcord(standard) 4 usbsocket 5 weldingcablesocket 6 protectivelid 7 display 8 buttons 9 protectiveframe 10 ratingsplate 11 supplycable 12 fuseholder 1 3 1 4 5 6 9 7 8 10 12...

  • Page 4: Risk of Electric Shock!

    Safety notes risk of electric shock! Do not open. No user serviceable parts inside • beforeusing,alwaysvisuallyinspecttheunittoseethatthecablesandconnectorsarenotwornor damaged.Replacethedamagedpartbeforewelding. • switchoffandremovetheplugfromthemainsbeforeadjusting,cleaning,orifthecablesare entang...

  • Page 5

    Raptor electrofusion welding unit — operator manual — rev: 3.4.G product specification operatingtype:controlledvoltage. Operatingmodes:manual,fusamatic#1,barcode operatinglanguages:english,french,dutch,polish,russian.(othersonrequest) operatingtemperature:14ofto104of#2 weldingvoltage:8to48vac(39,5v)...

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    Delivered items carefullyremovetheweldingunitfromitspackagingandcheckthatyouhavethefollowingitems: • weldingunit • weldingcable • usbflashmemorydrive • barcodepenreader whenpartsaremissingordamaged,pleasecontactyourdealer. Thisweldingunitisclass1andrequiresanearthed(grounded)connection.Anearthspikem...

  • Page 7: Quick Start Guide

    5 quick start guide • preparethepipeandfittingaccordingtothemanufacturer’sspecification. • unwindallcablesfromtheweldingunit. • connecttheweldingcabletothefitting. • connectthesupplycabletothecorrectvoltageandswitchiton. • theunitwillpowerupandgotothemainmenu. • pressthebquick-keytoselectautomaticwe...

  • Page 8

    Using the equipment thisweldingunittakestheambienttemperatureintoaccountwhencalculatingtheenergyrequiredtoweldthefitting.Itmustthereforebe allowedtoreachambienttemperaturebeforeuseandmustbeatthesametemperatureasthefittingtobewelded. Prepareandclampthepipeandfittingsinlinewiththemanufacturer’srecomme...

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    Manual welding thismodeofoperationisdesignedtoweldallfittingsinmanualmode. Fromthemainmenu: presstheaquick-keytoselectmanualwelding,then: presstheaquick-keytoweldwithdataloggingoff. Pressthebquick-keytoweldwithdataloggingon. Thedisplaywillaskfortheweldingcabletobeconnectedtothefitting.Whenthishasbee...

  • Page 10

    Thedisplaywillaskfortheweldingcabletobeconnectedtothefitting.Whenthishasbeendoneitwillshowthedataloggingoptions(if selected).Entertheinformationasrequired. (optionalextendedtraceabililty)ifselected,theunitwillpromptfortheextendedtraceabilitycodestobereadfromthefitting.Uptofivecodes canbereadfromfitt...

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    Plugtheweldingunitintothecorrectsupplyvoltageandswitchiton.Theinternalcaseheaterwillswitchonandanindicatorlightwillshow onthelidnexttothedisplay. Whentheinternaltemperaturewarmstothecorrectlevel,thecaseheaterwillswitchoff,theindicatorlightwillswitchoffandtheelectronics willswitchon. Theoperationofth...

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    Ownerdetails theownerdetails,shownwhentheunitisfirstswitchedon,canbeenteredorchanged. Downloadformat theformatofthedatalogdownloadcanbechangedfromprotectedpfdtoplaintextxls. Hiddendatadownload evenwhendataloggingisnotselectedforaweld,detailsarestillrecordedbutthenhiddenfromthenormaldatadownload,andn...

  • Page 13

    7:ambienttemperaturelessthan-40°c. Theunithasdetectedthattheambienttemperatureisverycoldorthesensorhasbroken.Ifthetemperatureisnotbelow-40°c thentheunitwillneedtobereturnedtoaserviceagentforrepair. 8:ambienttemperaturemorethan+600°c. Theunithasdetectedthattheambienttemperaturesensorhasbrokenorawireh...

  • Page 14

    30:barcodemode:nofittingconnected thisfaultisshowniftheoutputleadisnotconnectedtoafittingwhenabarcodeisread.Connectthefitting. 31:barcodemode:ohmserror thisfaultisshowniftheconnectedfittingresistanceisdifferentfromthatcodedintothebarcode.Tryanotherfitting. 40:barcodeinvalid:temperaturecompensation. ...

  • Page 15

    Accordingtotheeuropeandirective2005/95/ecrestrictionofhazardoussubstances(rohs),thisequipmentdoesnotcontainmorethan theagreedlevelsoflead,cadmium,mercury,hexavalentchromium,polybrominatedbiphenyl(pbb)andpolybrominateddiphenylether (pbde)flameretardants. This welding unit has been manufactured, inspe...

  • Page 16

    Declaration of conformity theapplicablestandardsare: withtheharmonizedstandardsunderthenewapproachdirectives,andhasbeencemarkedaccordingly. Electromagneticcompatibility lowvoltageequipment machinerysafety moredetailedinformationisavailableonourwebsiteatwww.Electrofusionwelding.Com onbehalfof advance...