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Sensidyne Gilian 3500 Operation Manual

Other manuals for Gilian 3500: Operation Manual, Quick Reference Manual
Manual is about: Air Sampling Pump

Summary of Gilian 3500

  • Page 1

    Gilian 3500 air sampling pump operation manual 16333 bay vista dr. • clearwater, fl 33760 usa (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [fax] • www.Sensidyne.Com ref 360-0039-02 (rev b).

  • Page 2

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 2 proprietary notice this manual was prepared exclusively for the owner of the gilian 3500 live flow air sampling pump. The material within this manual is proprietary information and is to be used only to understand, operate, and service the inst...

  • Page 3

    Gilian 3500 air sampling pump 3 ref 360-0039-02 (rev b) contents preface • notices .............................................................................................................. 2 • warnings ................................................................................................

  • Page 4

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 4 warnings read and understand all warnings and instructions before use failure to read, understand, and comply with all accompanying literature, product labels, and warnings could result in property damage, severe personal injury, or death. Read...

  • Page 5: European Economic Community

    Gilian 3500 air sampling pump 5 ref 360-0039-02 (rev b) usa canada european economic community north american & european certifications.

  • Page 6

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 6 section one introduction • components see figure 1.1 (1) filter housing assembly (inlet port) (2) [not used] (3) belt clip (4) battery charging jack (with cover) (5) 4-button keypad (6) operation led (green). Flashes when the pump is functionin...

  • Page 7

    Gilian 3500 air sampling pump 7 ref 360-0039-02 (rev b) figure 1.1 gilian 3500

  • Page 8

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 8 (7.6) fault. Appears when pump cannot maintain flow within ± 5%. After fault shutdown pump attempts to restart every 3 minutes for next hour. Fault appears when pump is initially turned on, but disappears when pump reaches preset flow rate. (7....

  • Page 9

    Gilian 3500 air sampling pump 9 ref 360-0039-02 (rev b) section two set-up 2.1 preparation nimh battery pack must be fully charged (about 5 hours). Refer to section four for battery maintenance. Charge battery pack through built-in jack. Battery pack may be charged while attached to pump, or separat...

  • Page 10

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 10 2.2 pump start-up • power up (see figure 2.1) press and release power button (1). Start-up sequence (approx. 10 seconds): self test screen (2) version no. Screen (3) last cal screen (4) screen shows number of run hours since last calibration. ...

  • Page 11

    Gilian 3500 air sampling pump 11 ref 360-0039-02 (rev b) figure 2.1 power-up / ready mode.

  • Page 12

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 12 2.3 setting the flow rate note this section is required only if you are changing pump flow rate. If you’re using previously set flow rate, simply verify it using a gilibrator 2 (see section 2.4.2). See figure 2.2 if pump is off, press power bu...

  • Page 13

    Gilian 3500 air sampling pump 13 ref 360-0039-02 (rev b) figure 2.2 setting the flow rate.

  • Page 14

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 14 2.4 display calibration the display should be calibrated at least every 30 days. For optimum accuracy of the displayed flow, it is also recommended when a new flow is chosen. Use the set-up method described in 2.4.1 or 2.4.2 followed by the di...

  • Page 15

    Gilian 3500 air sampling pump 15 ref 360-0039-02 (rev b) 2.4.2 display calibration procedure • see figure 2.4 before performing display calibration, the pump, must be set up following section 2.4.1. Note to exit calibration mode without changing any values, simply press enter twice. This action will...

  • Page 16

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 16 figure 2.4 display calibration procedure.

  • Page 17

    Gilian 3500 air sampling pump 17 ref 360-0039-02 (rev b) section three operation 3.1 starting the sample run note: total run time and total volume sampled are cumulative from one sample run to the next unless you reset the flow rate, clear the display, or calibrate the display. If you want to clear ...

  • Page 18

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 18 3.2 stopping the sample run • press and hold the stop button [1] until pump motor stops. • pump alternately displays following screens: set flow rate (cc/min) [2], total run time (min) [3], total volume sampled (liters) [4]. Note if the pump m...

  • Page 19

    Gilian 3500 air sampling pump 19 ref 360-0039-02 (rev b) 3.3 locking the keypad the keypad can be locked during sampling to prevent tampering. To lock, press and hold both buttons for 5 seconds. After locking, the unit returns to normal sampling after 2-3 seconds. 3.4 unlocking the keypad to unlock,...

  • Page 20

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 20 3.5 clearing the run data • if the pump is off press power button. • wait until ready mode, then press and hold clear button for 8 seconds. The pump will display “clr”, and the “clr” display will flash for a total of 8 seconds. As long as “clr...

  • Page 21

    Gilian 3500 air sampling pump 21 ref 360-0039-02 (rev b) section four maintenance 4.1 battery maintenance note • do not charge or replace battery pack while in an explosive atmosphere. • do not leave charger on for extended periods of time. The gilian 3500 pump uses rechargeable nickel-metal-hydride...

  • Page 22

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 22 4.2 pump filter maintenance change internal pump filter when it is dirty or damaged. Reuse o-ring and ensure it is properly seated when reinstalling..

  • Page 23

    Gilian 3500 air sampling pump 23 ref 360-0039-02 (rev b) appendix a parts list • spare parts & accessories part number description 811-0009-01......Back pressure simulation kit [simulates back pressure during display calibration] (includes orifices for flow rates of 700, 1000, 2000, 2500, 3000, and ...

  • Page 24

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 24 appendix b specifications performance operating high flow range ...........700–3500 cc/min accuracy (air flow readout) ..........± 5% constant flow control ..................... Between 1-3 lpm; ± 5% of set flow below 1 lpm and over 3 lpm cons...

  • Page 25

    Gilian 3500 air sampling pump 25 ref 360-0039-02 (rev b) appendix b specifications approvals (pending) intrinsic safety ul certification............................... Class i, div 1, groups a, b, c, d; class ii, groups e, f, & g; class iii. T3c. Cul certification ............................ Class ...

  • Page 26

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 26 appendix b specifications.

  • Page 27

    Gilian 3500 air sampling pump 27 ref 360-0039-02 (rev b) appendix c low flow adapter • direct installation to gilian 3500 caution: tubing connection between low flow adapter and gilian 3500 should be as short as possible to prevent kinking. The two air boss connections should nearly touch inside the...

  • Page 28

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 28 appendix c low flow adapter • installation to gilian 3500 using fixed mount assembly.

  • Page 29

    Gilian 3500 air sampling pump 29 ref 360-0039-02 (rev b) appendix c low flow adapter • filter maintenance change low flow adapter filter when it is dirty or damaged..

  • Page 30

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 30 appendix c low flow adapter • low flow operation example set flow rate on pump to 1500 cc/min (section 2.3). Calibrate pump using appropriate back pressure (section 2.4). Attach low flow equipment as shown. Remove tube holder manifold caps. Ad...

  • Page 31

    Gilian 3500 air sampling pump 31 ref 360-0039-02 (rev b) appendix d pulsation dampener • direct installation to gilian 3500 caution: tubing connection between pulsation dampener and gilian 3500 should be as short as possible to prevent kinking. The two air boss connections should nearly touch inside...

  • Page 32

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 32 appendix d pulsation dampener • installation to gilian 3500 using fixed mount assembly.

  • Page 33

    Gilian 3500 air sampling pump 33 ref 360-0039-02 (rev b) appendix e factory calibration & service usa sensidyne, inc. 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 727-530-3602 727-539-0550 [main fax] 727-538-0671 [service fax] e-mail: info@sensidyne.Com web: www.Sensidyne.Com eur...

  • Page 34

    Gilian 3500 air sampling pump ref 360-0039-02 (rev b) 34 this page intentionally left blank.

  • Page 35

    Gilian 3500 air sampling pump 35 ref 360-0039-02 (rev b) manufactured by: sensidyne, inc. 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.Sensidyne.Com • info@sensidyne.Com authorized eu representative goffin meyvis ecustraat ii 4879 np etten ...