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- Gilian 3500
- Operation Manual
Sensidyne Gilian 3500 Operation Manual
Summary of Gilian 3500
Page 1
16333 bay vista dr. • clearwater, fl 33760 usa • (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [fax] • www.Sensidyne.Com ref 360-0039-01 (b) operation manual air sampling pump power enter set cal clear run/stop cc / min “the standard for professionals” ™.
Page 2
Gilian 3500 air sampling pump 2 ref 360-0039-01 (a) disclaimer the seller assumes no responsibility whatsoever, to any party whosoever, for any property damage, personal injury, or death received by or resulting from, in whole, or in part, the improper use, installation, or storage of this product b...
Page 3: Contents
3 ref 360-0039-01 (b) table of contents preface • notices ................................................................................................................................... 2 • warnings ....................................................................................................
Page 4: Warnings
4 ref 360-0039-01 (b) read and understand all warnings and instructions before use failure to read, understand, and comply with all accompanying literature, product labels, and warnings could result in property damage, severe personal injury, or death. Read and understand all applicable environmenta...
Page 5: Usa
5 ref 360-0039-01 (b) north american & european certifications demko 03 atex 0303161 gilian 3500 intrinsically safe air sampling pump for use in haz. Loc.: cls i, div i, grps a,b, c,d; cls ii, grps e,f,g; cls iii. Temp code t3c. Gilian 3500 intrinsically safe air sampling pump for use in haz. Loc.: ...
Page 6: Introduction
6 ref 360-0039-01 (b) section one introduction • components see figure 1.1 (1) filter housing assembly (inlet port) (2) internal/external vent control use a flat-head screwdriver to adjust the internal/ external vent. The open circle position will vent the pump discharge external to the sampler case...
Page 7
Gilian 3500 air sampling pump 7 ref 360-0039-01 (a) figure 1.1 gilian 3500 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 6 power enter set cal clear run/stop 7 hrs fault set cc / min vol l / min hold cc / min 1 2 3 4 5.
Page 8: Set-Up
8 ref 360-0039-01 (b) section two set-up 2.1 preparation nimh battery pack must be fully charged (about 5 hours). Refer to section four for battery maintenance. Charge battery pack through built-in jack. Battery pack may be charged while attached to pump, or separately. Cautions & notes both charger...
Page 9
Gilian 3500 air sampling pump 9 ref 360-0039-01 (a) figure 2.1 power-up / ready mode 6 7 8 1 2 3 cc / min clear cal set run / stop enter power cc / min l min vol hold hrs fault set hrs min 4 5 enter power cal set clear ready mode run / stop vol l.
Page 10
Gilian 3500 air sampling pump 10 ref 360-0039-01 (a) 2.3 setting the flow rate note this section is required only if you are changing pump flow rate. If you’re using previously set flow rate, simply verify it using a gilibrator 2 (see section 2.4.2). See figure 2.2 if pump is off press power button....
Page 11
Gilian 3500 air sampling pump 11 ref 360-0039-01 (a) figure 2.2 setting the flow rate clear run / stop run / stop clear cal set cal set clear cal set run / stop cal set enter power set enter power enter power clear cc / min set enter power cc / min set run / stop cc / min min vol l 1 2 4 3.
Page 12
Gilian 3500 air sampling pump 12 ref 360-0039-01 (a) 2.4 display calibration the display should be calibrated at least every 30 days. For optimum accuracy of the displayed flow, it is also recommended when a new flow is chosen. Use one of the two set-up methods described in 2.4.1 or 2.4.2 followed b...
Page 13
Gilian 3500 air sampling pump 13 ref 360-0039-01 (a) figure 2.4 sample media method set-up 2.4.2 sample media method set-up • see figure 2.4 use this method only if the back pressure simulation kit is not available. (1) prepare a gilibrator-2 using a standard wet cell. Caution calibration with a pis...
Page 14
Gilian 3500 air sampling pump 14 ref 360-0039-01 (a) 2.4.3 display calibration procedure • see figure 2.5 before performing display calibration, the pump, must be set up following section 2.4.1 or section 2.4.2. Note to exit calibration mode without changing any values, simply press enter twice. Thi...
Page 15: X 2
Gilian 3500 air sampling pump 15 ref 360-0039-01 (a) figure 2.5 display calibration procedure 2 1 3 5 6 7 flow average sample # ccm ccm gilibrator 2 2 charge clear cal set run / stop enter power flow average sample # ccm ccm gilibrator 2 2 charge clear cal set run / stop enter power clear cal set ru...
Page 16: Operation
16 ref 360-0039-01 (b) 3.1 starting the sample run make sure pump is fully charged, that flow rate has been properly set, and that the pump has been field calibrated using actual sampling set-up. Make certain all sample tubing and any sample media have been properly installed. If pump is turned off ...
Page 17
Gilian 3500 air sampling pump 17 ref 360-0039-01 (a) 3.2 stopping the sample run • press and hold the stop button [1] until pump motor stops. • pump alternately displays following screens: set flow rate (cc/min) [2], total run time (min) [3], total vol- ume sampled (liters) [4]. Note if the pump mot...
Page 18
Gilian 3500 air sampling pump 18 ref 360-0039-01 (a) 3.3 locking the keypad the keypad can be locked during sampling to prevent tampering. After locking, the unit returns to normal sampling after 2-3 seconds. 3.4 unlocking the keypad after unlocking, the unit returns to normal sampling after 2-3 sec...
Page 19
Gilian 3500 air sampling pump 19 ref 360-0039-01 (a) cc / min cal set run / stop enter power clear 0:00:08 min vol l 3.5 clearing the run data • if the pump is off press power button. • wait until ready mode, then press and hold clear button for 8 seconds. Note if you remove the battery pack all sto...
Page 20: Maintenance
20 ref 360-0039-01 (b) section four maintenance 4.1 battery maintenance note do not charge or replace battery pack while in an explosive atmosphere. The gilian 3500 pump uses rechargeable nickel-metal- hydride batteries that must be fully charged and properly maintained for maximum run time. The bat...
Page 21
Gilian 3500 air sampling pump 21 ref 360-0039-01 (a) 4.2 pump filter maintenance change internal pump filter when it is dirty or damaged. Reuse o-ring and ensure it is properly seated when reinstalling. New ref 3-3900-34p rough side down 1 2 3 4 5 6.
Page 22: Parts List
22 ref 360-0039-01 (b) appendix a parts list • spare parts & accessories part number description 811-0009-01 ............... Back pressure simulation kit (includes orifices for flow rates of 700, 1000, 2000, 2500, 3000, and 3500 cc/min.) 402289-1 ..................... Single unit 120 vac charger 402...
Page 23: Specifications
23 ref 360-0039-01 (b) appendix b specifications performance operating high flow range ........................ 700–3500 cc/min accuracy (air flow readout) ....................... ± 5% constant flow control .................................. ± 3% of set flow (after calibration) between 1-3 lpm; ± 5%...
Page 24: Specifications
24 ref 360-0039-01 (b) appendix b specifications vacuum (inches of water) flow rate (cc/min) performance & estimated run time 1000 cc/min 10 hours 9 hours 8 hours 3500 3100 2500 2100 1500 1100 700 1300 1900 2300 3300 2700 0 5 10 15 20 25 30 35 40 900 2900 1700 14 hours 12 hours pump capability.
Page 25: Low Flow Adapter
25 ref 360-0039-01 (b) appendix c low flow adapter • direct installation to gilian 3500 caution: tubing connection between low flow adapter and gilian 3500 should be as short as possible to pre- vent kinking. The two air boss connections should nearly touch inside the tubing. Flow low flow adap pnº ...
Page 26: Low Flow Adapter
26 ref 360-0039-01 (b) appendix c low flow adapter flow low flow adap pnº 801961 0.75” (19.1 mm) flow low flow adap pnº 801961 1 2 3 4 flow low flow adap pnº 801961 power enter set cal clear run/stop cc / min 1.25” (31.8 mm) flow flow low flow adap pnº 801961 • installation to gilian 3500 using fixe...
Page 27: Low Flow Adapter
27 ref 360-0039-01 (b) • filter maintenance change low flow adapter filter when it is dirty or damaged. 1 2 3 4 5 new ref 3-3900-34p appendix c low flow adapter.
Page 28: Low Flow Adapter
28 ref 360-0039-01 (b) appendix c low flow adapter gilian 3500 gilibrator 2 gilian 3500 power enter set cal clear run/stop cc / min flow low flow adap pnº 801961 (thh-l-240) universal tube holder system patent pending made in usa (thh-l-240) universal tube holder system patent pending made in usa • ...
Page 29: Pulsation Dampener
29 ref 360-0039-01 (b) appendix d pulsation dampener • direct installation to gilian 3500 caution: tubing connection between pulsation dampener and gilian 3500 should be as short as possible to pre- vent kinking. The two air boss connections should nearly touch inside the tubing. Power enter set cal...
Page 30: Pulsation Dampener
30 ref 360-0039-01 (b) appendix d pulsation dampener • installation to gilian 3500 using fixed mount assembly 0.75” (19.1 mm) 1 2 3 4 power enter set cal clear run/stop cc / min 1.25” (31.8 mm).
Page 31: Service
31 ref 360-0039-01 (b) appendix e service usa sensidyne, inc. 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 727-530-3602 727-539-0550 [main fax] 727-538-0671 [service fax] e-mail: info@sensidyne.Com web: www.Sensidyne.Com europe goffin meyvis analytical and medical systems b.V. De...
Page 32
Manufactured by: sensidyne, inc. 16333 bay vista drive clearwater, florida 33760 usa 800-451-9444 • 727-530-3602 • 727-539-0550 [fax] www.Sensidyne.Com • info@sensidyne.Com authorized eu representative goffin meyvis ecustraat ii 4879 np etten leur the netherlands +31 (0)76 5086000 • +31 (0)76 508608...