Sussman ES Installation, Operation And Maintenance Manual
Sussman Boilers
:
ES, SSB & HU
Installation, Operation and Maintenance Manual
TABLE OF CONTENTS
Dimensional Information and
Component Identification
. . . . . . . . . . . . . . . . . 2
Dimensional & Clearing Specifications
. . . . . . . . . 3
Wiring Diagrams
. . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Installation
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pre-Operation Check
. . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Controls, Operation & Testing
. . . . . . . 10
Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Blowdown
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Timing Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Optional Equipment
. . . . . . . . . . . . . . . . . . . . . . . 14
Auxiliary Low Water Cut Off
. . . . . . . . . . . . . . . . 14
Line Pressure Water Feed System
. . . . . . . . . . . . . 14
High Pressure Water Feed System
. . . . . . . . . . . . . 14
Condensate Return System
. . . . . . . . . . . . . . . . . . 14
Vacuum Breaker Systems
. . . . . . . . . . . . . . . . . . . 15
Automatic Blowdown System
. . . . . . . . . . . . . . . . 15
Blowdown Separators
. . . . . . . . . . . . . . . . . . . . . 15
Control Voltage Stepdown Transformer
. . . . . . . . 15
Multistage Load Progressive Sequencers
. . . . . . . . 15
Condensate Return Systems
. . . . . . . . . . . . . . . . 16
Blowdown Separator Tanks
. . . . . . . . . . . . . . . . . 17
Specification Charts
. . . . . . . . . . . . . . . . . . . . . . . 18
Sizing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Gauge Glass Installation
. . . . . . . . . . . . . . . . . 20-21
Element Replacement
. . . . . . . . . . . . . . . . . . . . . . 22
Water Quality Information
for Carbon Steel Boilers
. . . . . . . . . . . . . . . . . . 23
Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Products covered by this manual:
Max
Series
KW Range
Steam Rate*
BHP
Design Pres.
Work Pres.
______________________________________________________________________
ES, HU
12-180
36-542 lbs/hr 1.2-18.4
0-100 psig
85 psig
SSB
12-180
36-542 lbs/hr 1.2-18.4
0-100 psig
85 psig
*Steam Rate- Steam @ 212 F with 50 F feed water
SSB Boilers have Stainless Steel all wetted metal parts. SSB
boilers shall be operated using only deionized water, having
a maximum conductance of 1 microSiemen per cm
(1
µ
S/cm) [minimum specific resistivity of 1 megohm per cm
(1
ΜΩ
/cm)].
ES and HU boilers are of Carbon Steel construction.
See page 23 for Water Quality Information.
A Division of Sussman-Automatic Corporation
43-20 34th Street, Long Island City, NY 11101 • (718) 937-4500
1-800-238-3535 • Fax: (718) 937-4676 • email: seb@sussmancorp.com
www.sussmanboilers.com
Made in USA
PUR 101137
2
/07
states a hazard which may
cause serious injury or
death if precautions are not followed.
signals a situation where
minor injury or product dam-
age may occur if you do not follow instructions.
IMPORTANT NOTE:
This highlights information that is especial-
ly relevant to a problem-free installation.
IMPORTANT NOTE:
As you follow these instructions, you will notice warning and caution symbols. This blocked information is important for the safe and efficient
installation and operation of electric boilers. These are two types of potential hazards that may occur during this installation and operation:
!
CAUT
ION
!
WAR
NING
Model No. ______________________
Boiler Serial No. _________________
National Board No. ______________
Safety Valve Set Pressure________
PSIG
Power Circuit Voltage ____________
Control Circuit Voltage ___________
Amps _____ Phase _____ HZ ______
IMPORTANT:
This data file contains the National
Board Registration Certificate approving your boiler.
It must be kept near the boiler at all times.