Taylor 328 Operating Instructions Manual

Manual is about: Continuous Fill Slush Freezer

Summary of 328

  • Page 1

    Model 328 continuous fill slush freezer operating instructions 068141-m 2/18/10

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: fax: e-mail: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: ...

  • Page 3: Table Of Contents

    Model 328 table of contents table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installer safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site p...

  • Page 4

    Table of contents model 328 table of contents - page 2 section 7 important: operator checklist 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . During cleaning and sanitizing: 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting bacterial...

  • Page 5: Section 1

    1 model 328 to the installer section 1 to the installer the following are general installation instructions. For complete installation details, please see the check out card. Installer safety in all areas of the world, equipment should be installed in accordance with existing local codes. Please con...

  • Page 6

    2 model 328 to the installer air cooled units do not obstruct air intake and discharge openings: air cooled units require a minimum of 3” (76 mm) of clearance on both sides of the freezer. It is recommended to place the rear of the unit against the wall to prevent the recirculation of warm air. Mini...

  • Page 7

    3 model 328 to the installer beater rotation beater rotation must be clockwise as viewed looking into the freezing cylinder. Note: the following procedures must be performed by an authorized taylor service technician. To correct the rotation on a three-phase unit, interchange any two incoming power ...

  • Page 8

    4 model 328 to the installer continuous fill unit equipped with post mix valve step 1 connect the syrup and water lines to the 1/4” barbed fittings on the post mix fill module located at the rear of the machine. From the front of the machine, the syrup connects on the right and the water connects on...

  • Page 9: Section 2

    5 model 328 to the operator section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor model 328, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, i...

  • Page 10: Section 3

    6 model 328 safety section 3 safety we at taylor company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician...

  • Page 11

    7 model 328 safety this unit has many sharp edges that can cause severe injuries. S do not put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact. S use extreme caution when removing the beater asssembly. The scraper blades are ...

  • Page 12: Section 4

    8 model 328 operator parts identification section 4 operator parts identification figure 1 item description part no. 1 lens-light 052952 2 plate a.-dec lighted x52936 3 filter-air-17 x 13 x 7/16 052951 4 panel a.-side*left x66215 5 cover a.-hopper x66159 6 manifold a.-post mix x66779-03 7 panel-rear...

  • Page 13

    9 model 328 operator parts identification beater door assembly figure 2 item description part no. 1 pin a.-valve handle x25929 2 valve-draw slush 047734 3 o-ring-1”od x .139w 032504 4 handle a.-draw-slush-blk x47384 5 nut-stud 029880 6 door a.-partial x39248-ser 7 buster-ice 047735 8 o-ring-.291 id ...

  • Page 14

    10 model 328 operator parts identification accessories figure 3 item description part no. 1 kit a.-tune up x50413 2 brush-mix pump body-3”x7” 023316 3 brush-double ended 013072 4 brush-rear brg 1in.Dx2in 013071 5 brush-draw valve 1x2x17 013073 item description part no. 6 pail-mix 10 qt. 013163 7 lub...

  • Page 15: Section 5

    11 model 328 important: to the operator section 5 important: to the operator figure 4 item description 1 fill system switch 2 viscosity adjustment 3 power switch (wash-off-auto) 4 display light switch item description 5 indicator light - water out 6 indicator light - syrup out 7 indicator light - mi...

  • Page 16

    12 model 328 important: to the operator power switch the center position of the power switch is off. The right position is auto, which activates the beater motor and the refrigeration system. The left position is wash, which activates the beater motor only. Display light switch the display light swi...

  • Page 17: Section 6

    13 model 328 operating procedures section 6 operating procedures the model 328 freezer is designed to produce slush product at the desired thickness. It is a continuous fill unit equipped with a post mix valve. We begin our instructions at the point where we enter the store in the morning and find t...

  • Page 18

    14 model 328 operating procedures step 3 insert the drive shaft into the rear shell bearing. Engage the square end firmly into the female socket of the drive unit. Be certain that the drive shaft fits into the drive coupling without binding. Figure 9 step 4 check the scraper blades for any nicks or ...

  • Page 19

    15 model 328 operating procedures step 8 insert the guide bearing end of the torque rotor into the pilot hole in the center of the drive shaft. The hole in the torque rotor shaft should be rotated to the 12 o'clock position. Figure 13 step 9 install the o-rings on the draw valve and lubricate. Figur...

  • Page 20

    16 model 328 operating procedures step 13 with the ice buster in place, rotate the draw valve to allow installation of the draw handle. This will lock the ice buster in place. Install the draw handle pin. Close the draw valve by moving the handle to the left. Figure 18 step 14 place the large rubber...

  • Page 21

    17 model 328 operating procedures step 18 install the front drip tray and splash shield beneath the door spout. Figure 22 sanitizing sanitizing the fill system step 1 prepare a pail of approved 100 ppm sanitizing solution (examples: 2 gal. [7.6 liters] of stera-sheenr or 2-1/2 gal. [9.5 liters] of k...

  • Page 22

    18 model 328 operating procedures step 5 place the control switch in the “wash” position. Place the “fill” switch in the “on” position. To prime the fill valve, press and hold the area marked “push” on the front of the post mix valve (prime button). After 10 seconds, release the valve and the saniti...

  • Page 23

    19 model 328 operating procedures step 5 place an empty mix pail beneath the door spout and move the draw handle to the right. Draw off all the sanitizing solution. When the sanitizer stops flowing from the door spout, move the draw handle to the left and place the power switch in the off position. ...

  • Page 24

    20 model 328 operating procedures closing procedure to disassemble this unit, the following items will be needed: s two cleaning pails s necessary brushes (provided with freezer) s cleaner s single service towels draining product from freezing cylinder step 1 turn the fill switch to the off position...

  • Page 25

    21 model 328 operating procedures cleaning step 1 prepare an approved 100 ppm cleaning solution (examples: 2 gal. [7.6 liters] of stera-sheenr or 2-1/2 gal. [9.5 liters] of kay-5r). Use warm water and follow the manufacturer's specifications. Step 2 pour the cleaning solution into the hopper and all...

  • Page 26

    22 model 328 operating procedures nozzle cleaning step 1 prepare a small amount of an approved cleaning solution (examples: stera-sheenr or kay-5r). Use warm water and follow the manufacturer's specifications. Step 2 rotate the nozzle counterclockwise to remove the nozzle assembly (nozzle and diffus...

  • Page 27

    23 model 328 operating procedures disassembly be sure the power switch is in the off position. Failure to follow this instruction may result in severe personal injury from hazardous moving parts. Step 1 remove the torque arm, handscrews, freezer door, torque rotor, beater assembly, scraper blades an...

  • Page 28

    24 model 328 operating procedures step 4 remove the draw valve, ice buster, front bearing, and gasket from the freezer door. Remove all o-rings. Note: to remove an o-ring, use a single service towel to grasp the o-ring, and apply pressure in an upward direction until the o-ring pops out of its groov...

  • Page 29: Section 7

    25 model 328 important: operator checklist section 7 important: operator checklist during cleaning and sanitizing: always follow local health codes cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies and must be followed accordingly. If the unit has a “stan...

  • Page 30

    26 model 328 important: operator checklist winter storage if the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions. Disconnect the...

  • Page 31: Section 8

    27 model 328 troubleshooting guide section 8 troubleshooting guide problem probable cause remedy page ref. 1. No product being dispensed. A. Power switch is in the off position. A. Place power switch in the auto position. 19 b. Improper mixing of product. B. Carefully follow directions for mixing pr...

  • Page 32

    28 model 328 troubleshooting guide problem probable cause remedy page ref. 4. Product too thick. A. Inadequate mix in hopper. A. Fill hopper with mix. 19 b. Improper mixing of product. B. Carefully follow directions for mixing product. - - - c. The viscosity adjustment is set incorrectly. C. Adjust ...

  • Page 33: Section 9

    29 model 328 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually quantities to be replaced drive shaft seal x 1 drive shaft o-ring x 1 scraper blade x 1 freezer door gasket x 1 front bearing x 1 draw valve o-rings x 2 black bristle ...

  • Page 34: Section 10

    Section 10 parts list 30 parts list model 328 de s cri p t io n p art num be r qty . W arr. Cl as s re m arks accumulator- c opper 2" di a 10" 047062 1 103 arm -to rq ue *340/ 341/ 342* 029549 1 103 ballast- e lectro ni c 13w 066441- 40 1 103 beari n g- front 013116 1 000 beari n g- gui d e 014496 1...

  • Page 35

    31 model 328 parts list de s cri p t io n re m arks w arr. Cl as s qty . P art num be r co ver- p o s t m ix *328* left 067806 1 103 co ver a. -p o s t m ix *328* ri g h t x66781 1 103 decal- dec- taylor domed 053761 1 000 decal- in st- c ln hpr 019029 1 000 decal- sw -c trl- slush- symbol 042941 1 ...

  • Page 36

    32 parts list model 328 de s cri p t io n re m arks w arr. Cl as s qty . P art num be r o -ri ng -1 "o d x .139w 032504 2 000 o -ri ng -7 /8 o d x .139w 025307 1 000 seal- dri ve shaft 032560 1 000 tool- o -r in g r emoval- f reezer 048260- w h t 1 000 label- c auti on- g rd- ci r b rk 039992 1 000 ...

  • Page 37

    33 model 328 parts list de s cri p t io n re m arks w arr. Cl as s qty . P art num be r +screw -10- 32x1/ 4 s ltd t russ 027408 2 000 m a ni fo ld- w ater- p o s t m ix *328* 066774 1 103 +screw -10- 32x1/ 4 s ltd t russ 027408 2 000 sw it ch- pressure- h 20- au conta 059226 1 103 sw it ch- pressure...

  • Page 38

    34 parts list model 328 de s cri p t io n re m arks w arr. Cl as s qty . P art num be r +seal- dri ve shaft 032560 1 000 shelf- dri p t ray *428* 052979 1 103 shell a .- in sulated *328* pm x66157 1 512 beari n g- rear shell- plasti c 032511 1 000 nut- b rass beari n g 028991 1 000 w asher- beari n ...

  • Page 39

    35 model 328 parts list de s cri p t io n re m arks w arr. Cl as s qty . P art num be r sw it ch- float- mi x l evel *rd30* 049060 1 103 sw it ch- pressure 440 psi -s older 048230 1 103 sw it ch- pressure- syrup- 15psi co 049706 1 103 sw it ch- pressure- h 20- au contact 059226 1 103 sw it ch- rocke...

  • Page 40

    Model 328 066165-12 2/10