Taylor 60 Original Operating Instructions

Manual is about: Shake Freezers

Summary of 60

  • Page 1

    Operator's manual model 60/62 shake freezers original operating instructions 051059-m 4/00 (original publication) updated 3/23/16.

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    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: a e 2000 carr...

  • Page 3: Table Of Contents

    Table of contents models 60 & 62 table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installer safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S...

  • Page 4

    Table of contents models 60 & 62 table of contents -- page 2 closing procedures 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining product from the freezing cylinder 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rinsing 24 ....

  • Page 5: Section 1

    1 models 60 & 62 to the installer 131108 section 1 to the installer the following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the installation checklist. Installer safety in all areas of the world, equipment shou...

  • Page 6

    2 models 60 & 62 to the installer 110620 water connections (water cooled units only) an adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the base pan, two 3/8” i.P.S. Water connections for inlet and outlet have been provided for easy hook- up. 1/2” in...

  • Page 7

    3 models 60 & 62 to the installer 131105 s stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installati...

  • Page 8: Section 2

    4 models 60 & 62 to the operator 131108 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor models 60 and 62, when properly operated and cared for, will produce a consistent quality product. Like all mec...

  • Page 9: Section 3

    5 models 60 & 62 safety 130507 section 3 safety we, at taylor company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the ser...

  • Page 10

    6 models 60 & 62 safety 130507 s do not allow untrained personnel to operate this machine. S do not operate the freezer unless all service panels and access doors are restrained with screws. S do not remove any internal operating parts (examples: freezer door, beater, scraper blades, etc.) unless al...

  • Page 11: Section 4

    7 models 60 & 62 operator parts identification 160323 section 4 operator parts identification model 60 item description part no. 1 cover a.--hopper--std. X38458--ser 1a knob--mix cover 025429 2 tube--feed--1/4 hole 015176--5 3 pan--drip 19--1/2 long 035034 4 shield--splash--wire 13--11/16 l 046177 5...

  • Page 12

    8 models 60 & 62 operator parts identification 160229 model 62 item description part no. 1 cover a.--hopper--std. X38458--ser 1a knob--mix cover 025429 2 feed tube 015176--5 3 pan--drip 19--1/2 long 035034 4 shield--splash 022765 5 tray--drip 16--7/8 l x 5--1/8 020157 6 panel--rear 039021 7 louver--...

  • Page 13

    9 models 60 & 62 operator parts identification 160229 beater assembly item description part no. 1 seal--drive shaft 032560 2 shaft--beater 035527 3 beater a.--7qt--1 pin x46233 4 bearing--front 013116 5 gasket--door 016672 6 bearing--guide 014496 7 torque a. X17381 8 arm--torque 014500 9 o--ring--.2...

  • Page 14

    10 models 60 & 62 operator parts identification syrup tank item description part no. 1 tank- syr- 4 qt. 045533 1a cover- tank 8 qt. W/inlet ftg. 035759- 1 1b tip- nylon- white translucent 042747 1c o- ring- 3.437 id x .275 w 016037 1d tube- dip- 4 qt. Syr. Tank 015441- 7 1d1 o- ring- .291 id x .080 ...

  • Page 15: Section 5

    11 models 60 & 62 important: to the operator section 5 important: to the operator to better communicate in the international arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your taylor equipment is designed with these international symbols. The...

  • Page 16

    12 models 60 & 62 important: to the operator reset mechanism the reset protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, set the control switch to “off”. Lift up the right upper side panel and press the reset bu...

  • Page 17: Section 6

    13 models 60 & 62 operating procedures section 6 operating procedures the models 60 and 62 have one, 7 quart (6.6 liter) freezing cylinder. These totally automatic freezers offer four separate flavors. Each flavor is blended and ejected from the same spout. (use only single strength syrup that is fr...

  • Page 18

    14 models 60 & 62 operating procedures 150626 step 2 before installing the beater assembly, inspect the scraper blades and clips. Check the scraper blades for any signs of wear or damage. If a scraper blade is nicked or worn, replace both blades. Check the scraper blade clips to make sure they are n...

  • Page 19

    15 models 60 & 62 operating procedures 150626 insert the torque rotor, plastic guide bearing end first, making sure that it fits into the hole in the beater drive shaft. Rotate it several times to check for proper positioning. Figure 11 step 4 before assembling the freezer door, check the following ...

  • Page 20

    16 models 60 & 62 operating procedures slide the white plastic front bearing onto the bearing hub, making certain that the flanged end of the bearing sleeve is resting against the freezer door. Do not lubricate the front bearing. Figure 16 install the door on the freezer by placing the torque rotor ...

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    17 models 60 & 62 operating procedures locate the spinner coupling and slip it over the slotted end of the spinner blade shaft. Raise the slip collar on the coupling and turn the shaft from the bottom until the spinner coupling slips down into its locking position. Figure 21 rotate the draw valve to...

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    18 models 60 & 62 operating procedures 080701 step 11 install the front drip tray and the splash shield. Figure 26 sanitizing step 1 prepare an approved 100 ppm sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of kay- 5r or 2 gal. [7.6 liters] of stera- sheenr). Use warm wa- ter and follow th...

  • Page 23

    19 models 60 & 62 operating procedures 150626 step 4 press the far right button on the syrup selector switch (”van”). Place the control switch in the “wash” position. This will allow the solution to agitate in the freezing cylinder. Allow the solution to agitate for five minutes. Figure 31 step 5 pl...

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    20 models 60 & 62 operating procedures step 3 place the control switch in the “auto” position. Figure 35 step 4 to initiate freeze down, rotate the draw valve to the right so it is disengaged from the draw arm. Lift the draw arm momentarily. This will start the freezing cycle. Lower the draw arm and...

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    21 models 60 & 62 operating procedures syrup system two main objectives in your opening procedures must be to: 1. Fill the syrup tanks. 2. Calibrate the syrup flow. The syrup system must be checked daily to insure the high quality shake you desire. Important: use only single strength syrup that is f...

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    22 models 60 & 62 operating procedures 070131 step 2 calibrating the syrup flow: it is vital that the correct amount of syrup is incorporated into the mix to obtain a quality shake. Too much syrup often causes thin shakes. Too little syrup often causes thick shakes. To determine the rate of syrup fl...

  • Page 27

    23 models 60 & 62 operating procedures step 3 adjusting the syrup pressure: if the amount of syrup received is less than 1 ounce (29.6 ml.), the syrup pressure must be increased. If the amount received is more than 1 ounce (29.6 ml.), the pressure must be decreased. Model 60 inside the syrup compart...

  • Page 28

    24 models 60 & 62 operating procedures 140717 release the auto lift toggle switch or the foot pedal just before the desired level in the cup is reached. The draw arm will lower the draw valve and the product will stop flowing. Important recommendation: the model 60 incorporates an auto lift system. ...

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    25 models 60 & 62 operating procedures 080701 step 3 model 60 with an empty pail under the spinner housing, push the auto lift toggle switch or press the foot pedal and drain off all the rinse water. When the flow of rinse water stops, release the auto lift toggle switch or foot pedal. Model 62 with...

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    26 models 60 & 62 operating procedures 080701 brush cleaning step 1 prepare a sink with an approved cleaning solution (ex- amples: kay-5r or stera- sheenr). Use warm water according to the manufacturer’s specifications. If an approved cleaner other than kay- 5r or stera- sheenr is used, dilute accor...

  • Page 31

    27 models 60 & 62 operating procedures using an adjustable wrench, remove the syrup line fitting from each tank. Remove the dip tube and o- ring from the syrup tank. Figure 52 thoroughly brush clean the dip tube, syrup line fitting, and o- ring, using the sanitizing solution. Reassemble dip tube, o-...

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    28 models 60 & 62 operating procedures step 7 place an empty pail beneath the ends of the syrup lines. Press the left flavor button and flush the no. 1 syrup line until the solution runs clear. Press the far right button (“van”) to stop the flow of sanitizing solution. Figure 56 note: this procedure...

  • Page 33: Section 7

    29 models 60 & 62 important: operator checklist 120109 section 7 important: operator checklist during cleaning and sanitizing: cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “standby mode”, it must n...

  • Page 34

    30 models 60 & 62 important: operator checklist 080626 j 6. Dispose of o- rings and seals if they are worn, torn, or fit too loosely, and replace with new ones. J 7. Follow all lubricating procedures as outlined in “assembly”. J 8. If your machine is air cooled, check the condenser for accumulation ...

  • Page 35: Section 8

    31 models 60 & 62 troubleshooting guide 070131 section 8 troubleshooting guide problem probable cause remedy page ref. 1. No product being dispensed. A. Inadequate mix in mix hopper. A. Fill mix hopper. 20 b. Control switch is in the “off” position. B. Place control switch in the “auto” position. 20...

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    32 models 60 & 62 troubleshooting guide 070131 problem probable cause remedy page ref. 3. Product too soft. A. Improper consistency control adjustment. A. Product, with no syrup blended, should be dispensed at 26 to 28_f (- 3.3 to - 2.2_c). 12 b. Torque rotor binding. B. Before installing the torque...

  • Page 37

    33 models 60 & 62 troubleshooting guide 150626 problem probable cause remedy page ref. 8. The freezing cylinder walls are scored. A. The scraper blades and/or blade clips are damaged. A. Replace the scraper blades and/or clips. 14 b. Unit was placed in auto before all sanitizing solution was removed...

  • Page 38

    34 models 60 & 62 troubleshooting guide problem probable cause remedy page ref. 12. Water continues to flow through spinner housing. A. Rinse solenoid stuck open. A. Call service technician for repair. - - - 13. Lift motor continues to raise draw valve after draw of product has been made. A. Micro s...

  • Page 39: Section 9

    35 models 60 & 62 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually quantities to be replaced drive shaft seal x 1 scraper blades inspect & replace if necessary minimum 2 freezer door gasket x 1 front bearing x 1 draw valve o- rin...

  • Page 40

    36 models 60 & 62 limited warranty on equipment 131108 section 10 limited warranty on equipment taylor company limited warranty on freezers taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor-branded freezer equipm...

  • Page 41

    37 models 60 & 62 limited warranty on equipment 131108 3. Replacement of wear items designated as class “000” parts in the taylor operator’s manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by taylor, or damages resulting from their use...

  • Page 42: Section 11

    38 models 60 & 62 limited warranty on parts 131108 section 11 limited warranty on parts taylor company limited warranty on taylor genuine parts taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor genuine replacemen...

  • Page 43

    39 models 60 & 62 limited warranty on parts 131108 limited warranty exceptions this limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new parts. 2. Normal mainte...

  • Page 44

    40 models 60 & 62 limited warranty on parts 131108 limitation of warranty this limited warranty is exclusive and is in lieu of all other warranties, conditions and/or remedies under the law, including any implied warranties or conditions of merchantability or fitness for a particular purpose. The or...