Taylor C300 NP Original Operating Instructions

Manual is about: Slush Freezer

Summary of C300 NP

  • Page 1

    Model c300 slush freezer original operating instructions 055072-m 9/26/08 (original publicaton) (updated 10/11/11).

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: fax: e--mail: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity:...

  • Page 3: Table Of Contents

    Table of contents model c300 table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 to the operator 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 3 safety 6 . ....

  • Page 4

    Table of contents model c300 table of contents -- page 2 rinsing 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 5: Section 1

    1 model c300 to the installer 081208 section 1 to the installer the following are general installation instructions. For complete installation details, please see the check out card. Installer safety in all areas of the world, equipment should be installed in accordance with existing local codes. Pl...

  • Page 6

    2 model c300 to the installer water cooled refrigeration units (water cooled units only) on the back of the unit, two additional 3/8” (9.5 mm) f.P.T. Water connections for condenser inlet and outlet have been provided for easy hook--up. 3/8” (9.5 mm) inside diameter water lines should be connected t...

  • Page 7

    3 model c300 to the installer 110506 electrical connections in the united states, this equipment is intended to be installed in accordance with the national electrical code (nec), ansi/nfpa 70--1987. The purpose of the nec code is the practical safeguarding of persons and property from hazards arisi...

  • Page 8

    4 model c300 to the installer 090219 initial freezing cylinder cleaning due to the types of products used in fcb equipment, it is imperative that the freezing cylinder and the inlet tube be thoroughly brush cleaned, rinsed, and sanitized before running any product. Prepare a cleaning solution, using...

  • Page 9: Section 2

    5 model c300 to the operator section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The model c300, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this m...

  • Page 10: Section 3

    6 model c300 safety 110506 section 3 safety we at taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technicia...

  • Page 11

    7 model c300 safety s do not allow untrained personnel to operate this machine. S do not operate the freezer unless all service panels and access doors are restrained with screws. S do not remove any internal operating parts (example: freezer door, beater, scraper blades, etc.) unless all control sw...

  • Page 12: Section 4

    8 model c300 operator parts identification 090417 section 4 operator parts identification figure 2 item description part no. 1 panel a.-side-left c300 x54676-ser 2 panel-rear 054672 3 panel-side-right 054671 4 display-lighted 054683-27 5 panel-front-upper 054669 6 panel-front-shell 054668 item descr...

  • Page 13

    9 model c300 operator parts identification 100323 beater door assembly figure 3 item description part no. 1 door a.-slush press. X39572--bla 1a cap-spout-door-fcb-blk 046191-bla 1b spring-comp.480x.072x3.0 039320 1c valve-draw-door-press. 039324 1d o-ring-9/16 od x .103w 016369 1e spout-door-fcb-bla...

  • Page 14

    10 model c300 operator parts identification accessories figure 4 item description part no. 1 pail-mix 10 qt 013163 2 brush a.-package x64275 2a brush-mix pump body-3”x7” 023316 2b brush-double ended 013072 2c brush-rear brg 1”dx2“l 013071 item description part no. 2d brush-draw valve 1-1/2”od 014753...

  • Page 15: Section 5

    11 model c300 important: to the operator section 5 important: to the operator figure 5 item description 1 product light -- left side 2 control switch 3 keypad -- left side 4 liquid crystal display 5 keypad -- right side 6 product light -- right side control switch the control switch is located at th...

  • Page 16

    12 model c300 important: to the operator pressing the auto (-- -->) keys on both sides of the unit will display this screen. Auto mode auto ok syrup ok co2--ok water--ok line 1 indicates the operating mode for each freezing cylinder. Line 2 indicates the status of the syrup systems in each freezing ...

  • Page 17

    13 model c300 important: to the operator 2. Beater overload -- beater motor is out on overload. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected. Fault description l: beater overload r: beater overload clr + + + sel 3. Chk refrig sys psi -...

  • Page 18

    14 model c300 important: to the operator 9. Brl not cooling -- a freezing cylinder check has been established for the auto mode of operation. If a freezing cylinder enters the auto mode, the control will check product temperature. After five minutes, it will again check product temperature. If produ...

  • Page 19

    15 model c300 important: to the operator repeat the procedure for the right side of the unit. Manual defrost right side yes no sel note: only one side of the unit may be placed in the defrost mode at a given time. Attempting to place a side of the unit into defrost while the other side is defrosting...

  • Page 20

    16 model c300 important: to the operator defrost time right cycle 1 sun 10:00 + + + -- -- -- sel press the menu (sel) key to return to the operator menu. Screen f is current conditions. This screen displays the current viscosity, product temperature, and pressure for each freezing cylinder. An aster...

  • Page 21

    17 model c300 important: to the operator syrup out indicator auto mode auto out syrup ok co2--ok water--ok if the word “out” appears in one of the columns next to the word “syrup”, it indicates a lack of syrup or syrup pressure being supplied for the indicated freezing cylinder. If the unit is in th...

  • Page 22: Section 6

    18 model c300 operating procedures 090417 section 6 operating procedures the model c300 contains two 7 quart (6.6 liter) freezing cylinders. Caution: this unit is pressurized when in operation. The control switch must be in the off position until the unit is completely assembled. No part should ever...

  • Page 23

    19 model c300 operating procedures 090417 step 2 lubricate the inside diameter of the drive shaft seal. Install the drive shaft seal bushing in the drive shaft seal. Figure 7 note: the drive shaft bushing must be positioned in the center of the drive shaft seal. Step 3 slide the seal and bushing ove...

  • Page 24

    20 model c300 operating procedures step 6 align the flats on the end of the beater assembly with the drive shaft. Make sure the beater assembly locating pin is in position in the locating hole of the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in posi...

  • Page 25

    21 model c300 operating procedures step 9 snap the draw valve handle onto the door spout. Align the hole in the draw valve with the slot in the draw handle. Figure 15 step 10 slide the pivot pin through the draw handle and into the draw valve. Place the draw handle slide over the opening in the draw...

  • Page 26

    22 model c300 operating procedures 090417 step 15 install the prime plug. Figure 21 step 16 place the large o--ring into the door groove and lightly lubricate. Figure 22 note: every four months or less, discard the o--rings and install new o--rings. Step 17 install the front bearing. Do not lubricat...

  • Page 27

    23 model c300 operating procedures 080507 sanitizing note: if a unit is sanitized, and will not be used for an extended period of time, clean water should be used to flush all sanitizer from the lines. Remove the water from all the lines and components prior to storage of the unit. Upon return to se...

  • Page 28

    24 model c300 operating procedures press the menu (sel) key. Move the cursor under the word “sanitize” by pressing the off ( rinse / sanitize rinse sanitize exit -- -- -- -- -- sel step 7 pressing the menu (sel) key will give you the option for sanitizing the left freezing cylinder. Move the cursor ...

  • Page 29

    25 model c300 operating procedures priming/brixing step 1 connect the syrup line to the bag--in--box (bib) syrup. Step 2 remove the drip tray, splash shield and the lower front panel to gain access to the syrup sampling valves. Step 3 open the prime plug. Figure 32 step 4 place the sampling valve in...

  • Page 30

    26 model c300 operating procedures step 7 drain the product from the syrup sampling valve into a cup. Close the syrup sampling valve by turning the handle to the center position. Figure 36 step 8 stir the finished product. Pour a small amount of product over the refractometer. The brix reading shoul...

  • Page 31

    27 model c300 operating procedures note: the position of the handle on the syrup sampling valve determines the direction of product flow. The down position opens the syrup sampling valve for collecting brix samples. The center position shuts off the product flow. The up position directs the flow of ...

  • Page 32

    28 model c300 operating procedures draining product from the freezing cylinder step 1 with a pail beneath the door spout, press the beater (-- -- --) key. This will allow the beater to operate and co 2 pressure will be maintained to push the product from the freezing cylinder. Open the draw valve an...

  • Page 33

    29 model c300 operating procedures 080507 cleaning step 1 prepare an approved 100 ppm cleaning solution (examples: 2--1/2 gal. [9.5 liters] of kay--5r or 2 gal. [7.6 liters] of stera--sheenr) in a clean, empty pail. Use warm water and follow the manufacturer’s specifications. Important: make sure th...

  • Page 34

    30 model c300 operating procedures 080926 brush cleaning step 1 prepare an approved 100 ppm cleaning solution (examples: 2--1/2 gal. [9.5 liters] of kay--5r or 2 gal. [7.6 liters] of stera--sheenr). Use warm water and follow the manufacturer’s specifications. Important: follow the label directions. ...

  • Page 35: Section 7

    31 model c300 important: operator checklist 080926 section 7 important: operator checklist during cleaning and sanitizing always follow local health codes cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. The following check p...

  • Page 36

    32 model c300 important: operator checklist winter storage if the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. Disconnect the freezer from the main ...

  • Page 37: Section 8

    33 model c300 troubleshooting guide section 8 troubleshooting guide problem probable cause remedy page ref. 1. Product is too stiff. A. Too much water to syrup ratio. Improper brix adjustment. A. Adjust the brix accordingly. 25 b. Consistency control needs adjustment. B. Contact a service technician...

  • Page 38

    34 model c300 troubleshooting guide problem probable cause remedy page ref. 6. Unable to remove the drive shaft from the rear shell bearing. A. Rounded corners of hex end of drive shaft, drive coupling, or both. A. Replace the drive shaft, or call a service technician to replace the direct drive uni...

  • Page 39: Section 9

    35 model c300 parts replacement schedule section 9 parts replacement schedule part description every 4 months every 8 months annually scraper blade x drive shaft seal x drive shaft o--ring x freezer door o--ring x draw valve o--ring x door spout o--ring x front bearing x prime plug o--ring x black b...

  • Page 40: Section 10

    Section 10 parts list 36 parts list model c300 111011 + available separately de s cri p t io n p art num be r qty . W arr. Cl as s re m arks accumulator- c opper 2" di a 13" lg 053377 1 103 a r m a .-id l e r see pulley- id ler beari n g- front- slush- pressure 039349 2 000 beari n g a .- rear shell...

  • Page 41

    37 model c300 parts list + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r +capaci t or- s tart- 189- 227uf/ 250v 053106 1 103 " +relay- start- compressor 051957- 27 1 103 " +ki t -m ounti n g- compressor c s 052197 1 000 compressor c s18k6e- tf5- 238 052397- 33 ...

  • Page 42

    38 parts list model c300 + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r + p in -p iv o t -s p o u t -d o o r -s l u s h 039321 2 103 +plug- pri m e- slush- pressure 039568 2 103 +o -r in g -9/ 32 o d x 1 /1 6 w all 029751 4 000 sli d e- handle- door- f cb- b l...

  • Page 43

    39 model c300 parts list + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r g u id e a .- dri p pan *c 300* x54686 1 103 harness- w ire- c 300 pw r/ comp 056334- 27 1 103 harness- w ire- c 300- l0 volt 055503 1 103 208- 230v 60hz 1 ph & 3 ph harness- w ire* c 300*...

  • Page 44

    40 parts list model c300 + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r tee- 1/ 2i d x 1/ 2i d barb p e 600001 1 103 tube- vi nyl 1 /2 id x 11/ 16 od 020944- 10 1 000 r30335 tube- vi nyl 1 /2 id x 11/ 16 od 020944- 16 3 000 r30335 tube- vi nyl 1 /2 id x 11/ 16...

  • Page 45

    41 model c300 parts list + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r hose- beverage- .375 id x. 635 r30333 1 000 regulator- w a ter- 30 psi fi xed 064388 1 103 tee- 3/ 8 barbx1/ 4 mflx3/ 8barb- 038582 1 103 li ne a. -w ater *c 300* carb/ f c x62512 1 valve-...

  • Page 46

    42 parts list model c300 + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r m o to r- fan w /4 blade 185w 500302- 27 1 103 +capaci t or- run- 4. 0 u f/ 400v 500311 1 103 nut- s tud *345- 346- 349- 355* 043666 8 103 handscrew s pai l- mi x 1 0 q t. 013163 1 000 pan...

  • Page 47

    43 model c300 parts list + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r regulator- co2 t ank- double 051840 1 103 relay- 3 p o l e- 20a- 208/ 240 50/ 60 012725- 33 1 103 sani t iz er- s tera sheen -g reen 055492 senso r a .- evc- s lush- 15" *c 302* x59648m 2 ...

  • Page 48

    44 parts list model c300 + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r cap- tank- m ix -b ottom 062339 1 103 o -ri ng -3 .875 o d x .139w 055388 1 000 screw -10x7/ 16 unsl t d h w h 066234 3 000 cli p -r etai ner- tube- mi x *c300 062289 1 103 bottom screw -1...

  • Page 49

    45 model c300 parts list + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r valve- sol 1 /8 orf 1 /4 in x3/ 8 out 053511- 27 2 103 defrost l in e valve- so l- 7/ 64 o r fx3/ 8si -1/ 4 062087- 27 2 103 li ne a. -l iq ui d *c300* w /carb w asher- 1 /4 flare- nylon 0...

  • Page 50

    46 parts list model c300 + available separately de s cri p t io n re m arks w arr. Cl as s qty . P art num be r 50hz belt- po ly v- 560j10 055437 1 000 50hz block- termi n al- 7 pole green 024156 1 103 block- termi n al 2p- l1, n 039421 1 000 220- 240v 50hz 1 ph - 220- 240v 50hz 1 ph blo c k- term i...

  • Page 51

    Model c300 059540--27 4/11.

  • Page 52

    Model c300 059540--33 4/11.

  • Page 53

    Model c300 059540--40 4/11.

  • Page 54

    Model c300 059540--58 4/11.