- DL manuals
- Taylor
- Freezer
- PH61
- Operating Instructions Manual
Taylor PH61 Operating Instructions Manual
Summary of PH61
Page 1
Model ph61 heat treatment shake freezer operating instructions 048119-m 2/00
Page 2
Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: a e february,...
Page 3: Table Of Contents
Model ph61 table of contents table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water connections (water cooled units only) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air cooled units 1 . . . . . . . ....
Page 4
Table of contents model ph61 table of contents -- page 2 daily closing procedures 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Daily opening procedures 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Syr...
Page 5: Section 1
1 model ph61 to the installer 050818 section 1 to the installer this machine is designed for indoor use only. Do not install the machine in an area where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock. Water connecti...
Page 6: Section 2
2 model ph61 to the operator 050816 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor model ph61, when properly operated and cared for, will produce a consistent quality product. Like all mechanical pr...
Page 7
3 model ph61 to the operator compressor warranty disclaimer the refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the montreal protocol and the u.S. Clean air act amendments of 1990, many new refrigerants ...
Page 8: Section 3
4 model ph61 safety 050818 section 3 safety we at taylor company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service te...
Page 9: Section 4
5 model ph61 operator parts identification section 4 operator parts identification ph61 exploded view.
Page 10
6 model ph61 operator parts identification model ph61 parts identification list item description part no. 1 cover-hopper-complete 053809 2 agitator a. X44797 3 louver-side-left 013631 4 panel-side upper-left 024576 5 panel·a.-lower·side-left x24397-ser 6 pan a.-drip x28142 7 shield-splash·15”lx5-13/...
Page 11
7 model ph61 operator parts identification beater and door assembly.
Page 12
8 model ph61 operator parts identification beater & door assembly item description part no. 1 shaft--beater--7 qt. Fluted 050985 2 blade--scraper 041103 3 seal--drive shaft 032560 4 bearing--front 051165 5 o--ring -- freezer door 033493 6 door a.--shake x50701--1 7 handscrew (stud nut) 034034 8 o--r...
Page 13
9 model ph61 operator parts identification pump assembly item description part no. 1--13 pump a.--coax--shake x45788-a 1 tube a.--mix inlet x45318 2 seal--air inlet fitting 045327 3 o--ring--mix inlet fitting 015835 4 spring--tapered 022456 5 poppet--rubber 022473 6 body a.--coax valve *a* x46859-a ...
Page 14
10 model ph61 operator parts identification accessories item description part no. 1 sanitizer kay-5 (125 packs) 041082 2 lubricant-taylor hi-perf. 048232 3 kit - tune up x42496 4 pail-mix 10 qt. 013163 5 brush-set lvb 050103 6 brush-rear brg 1 in.Dx2 in 013071 7 brush-double ended 013072 item descri...
Page 15: Section 5
11 model ph61 important: to the operator section 5 important: to the operator item description 1 power switch 2 indicator lights 3 flavor selector keypad 4 liquid crystal display 5 keypads symbol definitions to better communicate in the international arena, the words on many of our operator switches...
Page 16
12 model ph61 important: to the operator power switch the power switch is located under the control panel on the left hand side of the unit. When placed in the on position, the power switch allows softech panel operation. Liquid crystal display the liquid crystal display (lcd) is located on the fron...
Page 17
13 model ph61 important: to the operator operating screen descriptions when the machine is powered the system will initialize. The screen will display “initializing”. There will be four types of data the system will check: language, system data, config data, and lockout data. During the initializing...
Page 18
14 model ph61 important: to the operator in the example, the hopper temperature is 140_f (60_c). The phase shows that the machine is in the heat phase of the heat treatment cycle. When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold th...
Page 19
15 model ph61 important: to the operator soft lock: if a heat treatment cycle has not been initiated within the last 24 hours, all four led’s on the front of the machine will light and a message will appear on the lcd. Line 3 of the lcd will indicate the reason the message appears. Following are the...
Page 20
16 model ph61 important: to the operator operator menu the operator menu is used to enter the operator function displays. To access the operator menu, simply press the menu keypad. The cursor will flash over the letter “a” indicating that this is screen “a”. To select a different screen, use the arr...
Page 21
17 model ph61 important: to the operator if an illegal date is entered, the following screen will appear. The correct date must be entered before leaving this display. Set clock 10:34 am 02/30/1999 -- -- invalid date +++ -- -- -- sel screen “d” is system information. The first screen will indicate t...
Page 22
18 model ph61 important: to the operator listed below are the variable messages which could appear: ht failure in the heating phase. Cl failure in the cooling phase. Tt failure in meeting total heat treatment cycle time requirement. Mo mix out condition. Op operator interruption. Pf power failure. (...
Page 23: Section 6
19 model ph61 operating procedures section 6 operating procedures equipment set up evaluate the condition of lights and screen messages (hard lock or soft lock, etc.) before performing opening procedures. If all four led’s on the front of the unit are lit, the unit is locked. (see figure 1.) figure ...
Page 24
20 model ph61 operating procedures install the drive shaft through the rear shell bearing in the freezing cylinder and engage the square end firmly into the gear box coupling. Be sure the drive shaft fits into the drive coupling without binding. (see figure 3.) figure 3 check scraper blades for any ...
Page 25
21 model ph61 operating procedures step 3 install the freezer door. Position the freezer door on the four studs on the front of the freezing cylinder. Install the handscrews. Tighten equally in a criss-cross pattern to insure the door is snug. Do not over-tighten. (see figure 7.) figure 7 step 4 ass...
Page 26
22 model ph61 operating procedures squeezing the split end together, insert the driven spinner through the metal opening of the draw valve until it snaps into place. (see figure 11.) figure 11 step 5 lubricate the inside of the freezer door spout, top and bottom. (see figure 12.) figure 12 install t...
Page 27
23 model ph61 operating procedures install the draw handle. With the stopping tab of the draw handle facing down, slide the fork of the draw handle into the slot of the draw valve. Secure the draw handle with the pivot pin. (see figure 15.) figure 15 step 7 install the spinner blade. Lubricate the s...
Page 28
24 model ph61 operating procedures step 8 snap the restrictor cap over the end of the door spout. (see figure 19.) figure 19 step 9 install the rear drip pan. Slide the rear drip pan through the front panel. Step 10 install the front drip tray and splash shield below the door spout. Mix hopper assem...
Page 29
25 model ph61 operating procedures note: check rings have two smooth surfaces. A concave shape indicates an incorrect assembly. Turn the check ring inside out to correctly expose the flat surface. (see figure 22.) figure 22 step 4 lightly lubricate the inside wall of the piston with a paper thin lay...
Page 30
26 model ph61 operating procedures insert the already assembled piston and valve body into the bottom of the pump cylinder. (see figure 26.) figure 26 note: the drive hole in the piston must be visible through the drive hole opening in the pump cylinder and the aligning ball located at the base of t...
Page 31
27 model ph61 operating procedures secure the pump parts in position by sliding the retaining pin through the cross holes located at the bottom of the pump cylinder. (see figure 30.) figure 30 note: the head of the retaining pin should be facing up with the pump correctly installed. Step 8 install o...
Page 32
28 model ph61 operating procedures install the square end of the drive shaft into the drive hub at the rear wall of the mix hopper. (see figure 34.) figure 34 note: for ease in installing the pump, position the ball crank of the drive shaft in the 3 o’clock position. Sanitizing step 1 prepare two ga...
Page 33
29 model ph61 operating procedures step 9 press the wash keypad. This will cause the sanitizing solution in the freezing cylinder to be agitated. (see figure 37.) figure 37 step 10 with a pail beneath the door spout, open the draw valve and press the pump keypad. Open and close the draw valve six ti...
Page 34
30 model ph61 operating procedures 030912 fill the squeeze bottle with sanitizing solution. With a pail beneath the door, insert the adapter end of the squeeze bottle into the syrup port, and squeeze the bottle firmly. This action will force solution out of the adjacent port and down around the spin...
Page 35
31 model ph61 operating procedures daily closing procedures this procedure must be performed once every 24 hours. The function of the heat treatment cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified p...
Page 36
32 model ph61 operating procedures step 4 remove the syrup lines from the freezer door. Step 5 return to the freezer with a small amount of cleaning solution. With a pail below the door spout, dip the door spout brush into the cleaning solution and brush clean the syrup ports in the freezer door, do...
Page 37
33 model ph61 operating procedures install the syrup hole plugs in the syrup ports in the freezer door. (see figure 49.) figure 49 rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door. Note: once the heating cycle has started...
Page 38
34 model ph61 operating procedures step 3 return to the freezer with a small amount of sanitizing solution. With a pail below the door spout, dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door, door spout, bottom of the driven spinner, spinner b...
Page 39
35 model ph61 operating procedures step 4 when ready to resume normal operation, press the auto keypad. (see figure 55.) note: this procedure should be done 3-4 hours before the first shake is served, to build up ice crystals. Figure 55 syrup system two main objectives in your opening procedures mus...
Page 40
36 model ph61 operating procedures remove the syrup tank from the compartment. Remove the syrup tank lid by lifting up on the locking lever. Fill the syrup tank with syrup to the indicating mark on the label. Do not overfill the tanks. (see figure 59.) figure 59 replace the tank lid, match and conne...
Page 41
37 model ph61 operating procedures press the wash keypad. This will bleed any air pockets from the syrup line. When a steady stream of syrup is flowing into the cup, press the cal keypad to stop the syrup flow. Discard the syrup in the cup. (see figure 64.) figure 64 hold the small portion of the ca...
Page 42
38 model ph61 operating procedures step 4 remove the syrup sampler. Lightly lubricate the o-ring on each syrup line fitting. (see figure 67.) figure 67 attach the syrup lines to the freezer door. Insert the syrup line fitting into the syrup port in the freezer door. The flat side of the syrup line f...
Page 43
39 model ph61 operating procedures step 4 with a pail under the door spout, press the wash and pump keypads. Open the draw valve and start to drain the product from the freezing cylinder and mix hopper. (see figure 70.) figure 70 step 5 when the flow of product stops, press the wash and pump keypads...
Page 44
40 model ph61 operating procedures step 4 repeat this procedure using clean, warm water, until the water being discharged is clear. Cleaning and sanitizing step 1 draw two gallons (7.6 liters) of an approved cleaning solution (example: kay-5 r ) in warm water and follow the manufacturer’s specifi- c...
Page 45
41 model ph61 operating procedures disassemble the draw valve spinner assembly. Remove the driven spinner by grasping the draw valve and pulling the driven spinner out. Remove the spinner shaft seal. Remove the two o-rings from the draw valve. Note: to remove o-rings, use a single service towel to g...
Page 46
42 model ph61 operating procedures step 4 thoroughly brush clean all disassembled parts and parts trays in the cleaning solution, making sure all lubricant and mix film is removed. Be sure to brush all surfaces and holes, especially holes in the pump valve body and the small syrup holes in the shake...
Page 47
43 model ph61 operating procedures pour off all the sanitizing solution and place the tank in an upside-down position on a clean, dry surface to air dry. Repeat this procedure for all the syrup tanks. Step 2 sanitizing the syrup lines. Prepare one gallon (3.8 liters) of the recommended sanitizing so...
Page 48: Section 7
44 model ph61 important: operator checklist section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. The following check points ...
Page 49
45 model ph61 important: operator checklist winter storage if the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions. Disconnect th...
Page 50: Section 8
46 model ph61 troubleshooting guide section 8 troubleshooting guide problem probable cause remedy page ref. 1. A soft lock message appears on the lcd. A. More than 24 hours since the last heat cycle. A. The freezer must go through a heat cycle every 24 hours. The freezer must now be disassembled and...
Page 51
47 model ph61 troubleshooting guide problem probable cause remedy page ref. 2. A hard lock message appears on the lcd. A. More than 14 days has elapsed since the last brush cleaning. A. The freezer must be disassembled and brush cleaned every 14 days. 38 b. A barrel or hopper thermistor is faulty. B...
Page 52
48 model ph61 troubleshooting guide problem probable cause remedy page ref. 4. Product is too thick. (cont’d.) e. The viscosity control is set too cold. E. Call service technician. -- -- -- f. Freeze-up in mix inlet hole. F. Call service technician. -- -- -- 5. Product is too soft. A. Too much syrup...
Page 53
49 model ph61 troubleshooting guide problem probable cause remedy page ref. 11. Excessive mix leakage into the rear drip pan. A. Seal on drive shaft improperly lubricated or worn. A. Lubricate properly or replace the seal. 21 b. Seal installed inside-out on the drive shaft. B. Install correctly. -- ...
Page 54
50 model ph61 troubleshooting guide problem probable cause remedy page ref. 15. Large pressure adjustments are necessary to receive 1 fl. Oz. (30 ml) of syrup in 5 seconds. (cont’d.) c. Plugged restrictor in vanilla or strawberry syrup line connection. C. Clean restrictor. Remove air line from syrup...
Page 55: Section 9
51 model ph61 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually quantities to be replaced scraper blade inspect & replace if necessary minimum drive shaft seal x freezer door o-ring x front bearing x draw valve o-ring x spinner sh...
Page 56: Section 10
Section 10 parts list + available separately 52 parts list model ph61 050818 de s cri p t io n part num be r qty . W arr. Cl as s re m arks part s up da t e a ccum ul a tor a .-- a ir *5472* p r t l x 46916 1 103 +f it t ing a .-- a ir a ccum in le t x 48548 1 103 j5010000/ u p 90 +n ippl e --1 /8 m...
Page 57
53 + available separately model ph61 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r c abl e --r ibbo n --2 0c --3 3” l- -d il /d il r 040040 --027 1 103 j1 2i b to j2u c c abl e --r ibbo n --2 0c --3 5” l- -d il /d il 040040 --026 1 103 j9 ib to j7 u c c a...
Page 58
+ available separately 54 parts list model ph61 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r coup li ng --t o rque --l o a d --s q *t t s 054724 1 103 p in --s to p --t orque c oup li n g .7 9 054725 4 103 c o ver a. --h o pper in s. --c o m p le te 053809 1 103 2/...
Page 59
55 + available separately model ph61 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r +o --r in g --1 --1 /1 6 o d x .139w 020571 2 000 (d o o r g asket) d o o r a .-- s y r u p c a b in e t *5472* x 45325 1 103 +bear in g --syr u p c ab. D o o r *5472* 0453...
Page 60
+ available separately 56 parts list model ph61 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r h o se --r u bber 5/ 16 ”id x 9/1 6” o d 047340 -- 7f t 000 b u lk unde r r 50201 1 (g ly c o l) hous in g a .-- a gi ta to r *ht * x 51664 1 103 m a g n et a. --ag it a to...
Page 61
57 + available separately model ph61 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r to o l- -o --r in g r em o v al --fr eezer 048260 --w h t 1 000 label --1 /4 x 1- -1 /2 lo n g --br o w n 022710 1 000 label --1 /4 x 1- -1 /2 lo n g --d k bl u e 022708 1 ...
Page 62
+ available separately 58 parts list model ph61 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r m a n ifo ld --fo u r v a lv e 037780 1 103 p r io r to j21 11806 63 va lv e --a ir --3 w ay --2 4v a c 045787 --1 4 103 p r io r to j606131 1 va lv e --a ir --3 w ay --1 2...
Page 63
59 + available separately model ph61 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r p a n e l- -l o w er sid e r 034680 1 103 ri ght s id e p a n e l- -r e a r *5472* (n e w ) 048203 1 103 j4070000/ u p 84 p a n e l- -s id e --u pper --l e ft *5472* 056012...
Page 64
+ available separately 60 parts list model ph61 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r +pin a. --r e ta in in g x 55450 1 103 +pist o n --p u m p --s im pl ified 053526 1 103 pu m p a. --c o ax *h pr *s h *a* x 45788 --a 1 103 k 3060000 & p r io r +b o d y a ...
Page 65
61 + available separately model ph61 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r o --r in g --1 --3/ 4 o d x .139w 008904 1 000 sh aft --d r ive --m ix p u m p --h o pper 041948 1 103 sh aft --bea ter *7 q t f lu ted * 050985 1 103 u s e w /x 50958 b e ...
Page 66
+ available separately 62 parts list model ph61 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r o- -r in g 018550 4 000 t e e --a c c e s s --5/ 16 h o s e w /5344c o r 047587 1 000 to o l- -c o ax pu m p --l vb&d r ive sh aft 047919 1 000 to o l- -seal in st al l- -r...
Page 67
63 + available separately model ph61 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r 50hz bl o c k --t er m in a l 3p + n 039424 2 103 220 --240/ 380 --415v bl o c k --t er m in a l 7p g r een 024156 1 103 220 --240/ 380 --415v h o ld er --c u p --sh ake 04...
Page 68
+ available separately 64 parts list model ph61 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r +d e c a l- -s y rup ta nk in s t ruct io n 045533 --1 5 000 tip --n yl o n --wh ite 042747 10 000 g asket 016037 5 000 tu be --d ip 015441 --7 5 103 o- -r in g 018550 5 00...
Page 69
Model ph61 044816-33 rev. 8/02.
Page 70
Model ph61 044816-62 rev. 8/02.