- DL manuals
- Taylor
- Freezer
- PH61
- Operating instructions manual
Taylor PH61 Operating instructions manual
Summary of PH61
Page 1
Model ph61 heat treatment shake freezer operating instructions 048119-m 7/31/07.
Page 2
Complete this page for quick reference when service is required: taylor distributor: address: phone: fax: e-mail: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: ...
Page 3: Table Of Contents
Model ph61 table of contents table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installer safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site ...
Page 4
Table of contents model ph61 table of contents - page 2 section 6 operating procedures 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment set up 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Daily clos...
Page 5: Section 1
1 model ph61 to the installer 081208 section 1 to the installer the following are general installation instructions. For complete installation details, please see the check out card. Installer safety in all areas of the world, equipment should be installed in accordance with existing local codes. Pl...
Page 6
2 model ph61 to the installer 080910 water connections (water cooled units only) an adequate cold water supply must be provided with a hand shut-off valve. On the rear of the unit, two 3/8” i.P.S. Water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water ...
Page 7
3 model ph61 to the installer 080910 beater rotation beater rotation must be clockwise as viewed looking into the freezing cylinder. Note: the following procedures should be performed by a trained service technician. To correct rotation on a three-phase unit, interchange any two incoming power suppl...
Page 8: Section 2
4 model ph61 to the operator 080910 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. When properly operated and cared for, it will produce a consistent quality product. Like all mechanical products, this machine...
Page 9
5 model ph61 to the operator compressor warranty disclaimer the refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the montreal protocol and the u.S. Clean air act amendments of 1990, many new refrigerants ...
Page 10: Section 3
6 model ph61 safety section 3 safety we at taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an...
Page 11
7 model ph61 safety 080910 this unit has many sharp edges that can cause severe injuries. S do not put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact. S use extreme caution when removing the beater asssembly. The scraper bla...
Page 12: Section 4
8 model ph61 operator parts identification section 4 operator parts identification ph61 exploded view figure 1.
Page 13
9 model ph61 operator parts identification model ph61 parts identification list item description part no. 1 kit a.-cover-hopper x65369 2 adaptor a.-caster x18915 3 caster-swivel 5/8 st. 4 in. Wheel 018794 4 agitator a. X44797 5 pan-drip-rear ht 048204 6 panel-rear 048203 7 guide a.-drip pan x48228 8...
Page 14
10 model ph61 operator parts identification 091216 beater and door assembly figure 2.
Page 15
11 model ph61 operator parts identification 081110 beater & door assembly parts identification list item description part no. 1 shaft-beater-7 qt. Fluted 050985 2 blade-scraper 041103 3 seal-drive shaft 032560 4 bearing-front 055605 5 o-ring - freezer door 033493 6 door a.-1 spt-4 flv-ht x55724-ser ...
Page 16
12 model ph61 operator parts identification x57028-14 pump a. - mix simplified figure 3 item description part no. 1 - 7 pump assembly - mix simplified shake x57028-14 1 cylinder-pump-hopper- shake 057944 2 pin a.-coax pump x55450 3 piston 053526 4 o-ring 2-1/8” od - red 020051 5 cap-valve 056873-14 ...
Page 17
13 model ph61 operator parts identification accessories kay-5 sanitizer/cleaner ® caution keep out of reach of children for institutional use only 1 oz (28.4 g) l u b e r hi 1 4 3 2 5 6 7 figure 4 item description part no. 1 sanitizer kay-5 (125 packs) 041082 2 lubricant-taylor hi-perf. 048232 3 pai...
Page 18
14 model ph61 operator parts identification x44127 brush a.-package-ht 013071 black bristle 1” x 2” 013072 double ended 013073 white bristle 1” x 2” 014753 white bristle 1-1/2” x 3” 023316 white bristle 3” x 7” 033059 white bristle 3” x 1/2” 050103 set - lvb 0 3 9 71 9 ye llo w br istl e 1 ” 1 2 3 4...
Page 19
15 model ph61 operator parts identification syrup tank item description part no. 1 tank-syrup 4 qt. 045533 1a cover-tank 035759-1 1b* tip-nylon white 042747 tip-nylon grey 024261 1c o-ring-3.437 id 016037 1d tube-dip syrup tank 015441-7 1d-1 o-ring .291 id 018550 1e washer-1/4 flare 018595 2 plug-q....
Page 20: Section 5
16 model ph61 important: to the operator section 5 important: to the operator item description 1 power switch 2 indicator lights 3 flavor selector keypad 4 liquid crystal display 5 keys symbol definitions to better communicate in the international arena, the words on many of our operator switches an...
Page 21
17 model ph61 important: to the operator power switch the power switch is located under the control panel on the left hand side of the unit. When placed in the on position, the power switch allows softech panel operation. Liquid crystal display the liquid crystal display (lcd) is located on the fron...
Page 22
18 model ph61 important: to the operator operating screen descriptions when the machine is powered the system will initialize. The screen will display “initializing”. There will be four types of data the system will check: language, system data, config data, and lockout data. During the initializing...
Page 23
19 model ph61 important: to the operator the mix temperature must be raised above 151_f (66.1_c) within 90 minutes or the freezer will be locked in standby, and the cycle failure display will appear. In the example, the hopper temperature is 140_f (60_c). The phase shows that the machine is in the h...
Page 24
20 model ph61 important: to the operator soft lock: if a heat treatment cycle has not been initiated within the last 24 hours, all four led's on the front of the machine will light and a message will appear on the lcd. Line 3 of the lcd will indicate the reason the message appears. Following are the...
Page 25
21 model ph61 important: to the operator operator menu the operator menu is used to enter the operator function displays. To access the operator menu, simply press the menu key. The cursor will flash over the letter “a” indicating that this is screen “a”. To select a different screen, use the arrow ...
Page 26
22 model ph61 important: to the operator to change the date or time, select the set clock option in the menu. Touch the up arrow symbol to advance the arrow from exit to change, then touch the sel key to select the change option. Set clock 12:01 7/21/2007 change > exit change the time by touching th...
Page 27
23 model ph61 important: to the operator screen “f” is current conditions. This screen gives the viscosity of the product and the hopper and barrel temperatures. The last line of the display is the compressor countdown safety timer. The safety timer prevents the compressor from running more than 11 ...
Page 28
24 model ph61 important: to the operator screen “h” is the lockout history. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the pump key to cy...
Page 29: Section 6
25 model ph61 operating procedures section 6 operating procedures equipment set up evaluate the condition of lights and screen messages (hard lock or soft lock, etc.) before performing opening procedures. If all four led's on the front of the unit are lit, the unit is locked. (see figure 6.) figure ...
Page 30
26 model ph61 operating procedures note: to ensure that the mix does not leak out of the back of the freezing cylinder, the middle section of the boot seal should be convex or extend out from the seal. If the middle section of the boot seal is concave or extending into the middle of the seal, turn t...
Page 31
27 model ph61 operating procedures step 6 place the freezer door o-ring into the groove on the back of the freezer door. Do not lubricate the o-ring. Lubricate the outside diameter of the front bearing. Slide the front bearing into the door hub. (see figure 12.) 11272 figure 12 step 7 position the f...
Page 32
28 model ph61 operating procedures step 10 lubricate the smaller end of the driven spinner. (see figure 16.) figure 16 step 11 squeezing the split end together, insert the driven spinner through the metal opening of the draw valve until it snaps into place. (see figure 17.) figure 17 step 12 lubrica...
Page 33
29 model ph61 operating procedures step 15 with the stopping tab of the draw handle facing down, slide the fork of the draw handle into the slot of the draw valve. Secure the draw handle with the pivot pin. (see figure 21.) figure 21 step 16 lubricate the shaft of the spinner blade up to the groove....
Page 34
30 model ph61 operating procedures step 19 snap the restrictor cap over the end of the door spout. (see figure 25.) figure 25 step 20 slide the long drip pan into the hole in the front panel. Step 21 slide the short drip pan into the hole in the rear panel. Step 22 install the front drip tray and sp...
Page 35
31 model ph61 operating procedures step 3 apply a thin layer of lubricant to the inside of the pump cylinder at the retaining pin hole end. (see figure 28.) 15130 l u b e r figure 28 step 4 insert the piston into the retaining pin hole end of the pump cylinder. (see figure 29.) 15118 figure 29 step ...
Page 36
32 model ph61 operating procedures step 7 insert the valve cap into the hole in the mix inlet adapter. (see figure 32.) figure 32 step 8 insert the mix inlet assembly into the pump cylinder. (see figure 33.) figure 33 note: the adapter must be positioned into the notch located at the end of the pump...
Page 37
33 model ph61 operating procedures step 11 install one red o-ring on each end of the mix feed tube, and thoroughly lubricate. (see figure 36.) 15121 figure 36 step 12 lay the pump assembly, pump clip, feed tube, cotter pin and agitator in the bottom of the mix hopper for sanitizing. (see figure 37.)...
Page 38
34 model ph61 operating procedures 080910 sanitizing step 1 prepare a pail of approved 100 ppm sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of kay-5r or 2 gal. [7.6 liters] of stera-sheenr). Use warm water and follow the manufacturer's specifications. Step 2 pour the sanitizing solution ov...
Page 39
35 model ph61 operating procedures step 14 press the wash and pump keys to stop the wash and pump modes. Close the draw valve. (see figure 42.) figure 42 note: be sure your hands are clean and sanitized before going on in these instructions. Step 15 place the agitator on the agitator drive shaft hou...
Page 40
36 model ph61 operating procedures step 2 when mix stops bubbling down into the freezing cylinder, remove the cotter pin from the outlet fitting of the mix pump. Remove the mix feed tube. Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper. Place the inlet end of the...
Page 41
37 model ph61 operating procedures the freezer must be in the auto or standby mode before the heat cycle may be started. (see figure 47.) mode: auto mix: ok hopper 40.0f brush clean on: mm/dd figure 47 step 1 remove the hopper cover, shake cup holder, front drip tray, splash shield, and all three dr...
Page 42
38 model ph61 operating procedures note: to assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution. Step 13 with the syrup port brush, brush each syrup port hole 10 to 15 times. Dip the brush in the cleaning solution be...
Page 43
39 model ph61 operating procedures step 18 install the short drip pan in the rear panel. Step 19 use a clean, sanitized towel and wipe down the freezer door and area around the bottom of the freezer door. The heat cycle will start when the clock on the machine reaches the auto heat time set in the o...
Page 44
40 model ph61 operating procedures step 4 return to the freezer with a small amount of sanitizing solution. With a pail below the door spout, dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door, door spout, bottom of the driven spinner and spinne...
Page 45
41 model ph61 operating procedures step 9 install the shake cup holder, the front drip tray, and the splash shield. Step 10 when ready to resume normal operation, press the auto key. (see figure 59.) figure 59 note: this procedure should be done 3-4 hours before the first shake is served, to build u...
Page 46
42 model ph61 operating procedures disconnect the syrup line after you have disconnected the air line. (see figure 62.) figure 62 remove the syrup tank from the compartment. Remove the syrup tank lid by lifting up on the locking lever. Fill the syrup tank with syrup to the indicating mark on the lab...
Page 47
43 model ph61 operating procedures push the corresponding flavor button for that syrup flavor. (see figure 66.) figure 66 hold an empty courtesy cup beneath the exit point of the syrup line. Press the cal key (calibrate). A message will appear on the lcd. (see figure 67.) syrup system press auto - -...
Page 48
44 model ph61 operating procedures if less than 1 fl. Oz. (30 ml.) is received, the pressure must be increased. Loosen the lock nut. Using a flat blade screwdriver, turn the adjusting screw clockwise. Recheck the syrup calibration. Tighten the lock nut after the correct calibration is achieved. If m...
Page 49
45 model ph61 operating procedures closing procedures this procedure must be completed every 14 days. Follow your local health codes. To disassemble the ph61, the following items will be needed: s two cleaning and sanitizing pails s necessary brushes (provided with freezer) s cleaning solution s san...
Page 50
46 model ph61 operating procedures 080910 rinsing step 1 pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the white hopper brush, scrub the mix hopper, mix level sensing probes and the outside of the agitator drive shaft housing. Using the double ended brush, brush clean ...
Page 51
47 model ph61 operating procedures disassembly note: failure to remove the parts, brush clean, and re-lubricate the parts, will result in damage to the machine. These parts must be removed every 14 days or the machine will lock out and will not operate. Be sure the power switch is in the off positio...
Page 52
48 model ph61 operating procedures with the parts tray available, remove the following parts and place in the parts tray: step 1 remove the syrup lines from the syrup ports, and remove the restrictor cap from the bottom of the door spout. Step 2 remove the spinner blade from the bottom of the door s...
Page 53
49 model ph61 operating procedures step 5 using the black brush, clean the drive hub opening in the rear wall of the mix hopper. (see figure 83.) figure 83 step 6 using the double end brush, brush clean the syrup line fittings. Step 7 prepare a sink with an approved 100 ppm sanitizing solution (exam...
Page 54
50 model ph61 operating procedures place the power switch in the “on” position. This will activate the air compressor to supply pressure to the syrup system. Install the syrup sampler to the fitting of the syrup line. Press the corresponding flavor button for the syrup line being sanitized. Place an...
Page 55: Section 7
51 model ph61 important: operator checklist 070823 section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. The following check ...
Page 56
52 model ph61 important: operator checklist 080910 winter storage if the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions. Discon...
Page 57: Section 8
53 model ph61 troubleshooting guide section 8 troubleshooting guide problem probable cause corrective action all four led's are flashing. The freezer is locked. See soft lock and hard lock information. Soft lock message appears on lcd. More than 24 hours since the last heat cycle. The freezer must g...
Page 58
54 model ph61 troubleshooting guide problem corrective action probable cause no product is being dispensed. (cont'd.) air/mix pump is incorrectly assembled or improperly lubricated. Follow assembly procedures carefully. The mix pump ball crank is broken. Call service technician. The pump motor is no...
Page 59
55 model ph61 troubleshooting guide problem corrective action probable cause the mix in the hopper is too warm. Hopper cover is not in position. Clean the hopper cover and place in position. The agitator is not installed. Clean the agitator and install. The hopper temperature is out of adjustment. C...
Page 60
56 model ph61 troubleshooting guide problem corrective action probable cause the drive shaft is stuck in the drive coupling. Mix and lubricant collected in drive coupling. Brush clean the rear shell bearing area regularly. Rounded corners of drive shaft, drive coupling or both. Call service technici...
Page 61
57 model ph61 troubleshooting guide problem corrective action probable cause machine will not run when in the auto mode. Machine is unplugged. Plug into wall receptacle. Beater motor is out on reset. Clear the tone. Allow the beater motor to cool. Place the power switch to off. Press the reset butto...
Page 62
58 model ph61 troubleshooting guide problem corrective action probable cause syrup flows constantly, or not at all. Difficult to calibrate syrups. Syrup lines are clogged. Disassemble and clean the syrup valves. Flush syrup lines with warm water and sanitize weekly. The syrup valve plunger is stuck....
Page 63: Section 9
59 model ph61 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually scraper blade-shake x drive shaft seal x freezer door o-ring-shake x front bearing x draw valve o-ring x spinner shaft seal-shake x pivot pin o-ring x restrictor cap-...
Page 64: Section 10
Section 10 parts list 60 parts list model ph61 080130 de s cri p t io n p art num be r qty . W arr. Cl as s re m arks p art s up dat e a ccum ul a t or a .-a ir *5472* p r t l x 46916 1 103 + f it t ing a .-a ir a ccum in l e t x 48548 1 103 j 5010000/ u p 90 + n ippl e-1 /8 m pt c l o s e b r ass 0...
Page 65
61 model ph61 parts list de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r c abl e-r ibbo n -1 4 c -2 2 "l -sip/sip 040040- 019 1 103 j9 u c t o l c d c a b l e -r ib b o n -20c -33" l- d il/ d ilr 040040- 027 1 103 j 1 2i b t o j 2u c c a b l e -r ib b o n -20c -35" l...
Page 66
62 parts list model ph61 de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r coup l ing a .-dri v e -s p inne r x 20329 1 103 p in -r o ll- .094d x .562l 015971 1 000 c o u p l in g a.-to r q u e-sh ake* g o l d * x 54722- g l d 103 r e p l a c e s x 52620 coup l ing-t o...
Page 67
63 model ph61 parts list 100628 de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r d o o r a.-1 spt-4 fl v-h t x 55724- s e r 1 103 h a n d le -d r a w v a lv e *8663* 034003 1 103 pin a .-pivo t x 22820 1 103 o -r in g -5/ 16 o d x .070w 016272 1 000 seal -spin n e r s...
Page 68
64 parts list model ph61 de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r h o l d er -sen so r -pyr o e l e c t 1 5 d e g 063747 1 103 n u t -5 /1 6 -1 8 spec ial h ex n u t 043072 1 000 p in -g u id e -5/ 16o d x 1- 5/ 16lg 038980 2 103 s c r e w -10- 32x 9/ 16 s o c...
Page 69
65 model ph61 parts list de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r o -r in g -11/ 16o d x .103w -r e d 016132 2 000 o -r in g -1 -3 /4 o d x .139w 008904 1 000 o -r in g -2 -1 /8 o d x .139w -#225 020051 2 000 ri ng-che ck -f e e d -t ub e 056524 1 000 kit a .-...
Page 70
66 parts list model ph61 de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r l ip -dri p -nos e cone 036435 1 000 l u br ic an t-tayl o r h i per fo r m an c e 048232 1 000 m a n -o per ph 6 1 048119- m 1 000 j 4063652/ u p 82 ma n if o ld a .- r e g u l a t o r *5472* x...
Page 71
67 model ph61 parts list de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r ny l o n-s p ira l w ra p -b l ue -2 " 041582- 4 2 000 b u l k unde r p /n r 40336 ny l o n-s p ira l w ra p -b r ow n-2 " 041582- 1 2 000 b u l k unde r p /n r 40338 ny l o n-s p ira l w ra p -...
Page 72
68 parts list model ph61 de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r + spac er -pr o be *s q h o l e* 030966 1 103 p r o b ea .- m ixo u t -s q u a r eh o l e x 41348 1 103 mi x o u t + spac er -pr o be-sq u a r e h o l e -7 /8 041346 1 103 + spac er -pr o be-r o...
Page 73
69 model ph61 parts list de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r c r a n k -d r ive-h o pper m ix p u m p 039235 1 103 o -r in g 1/ 2 id x .139w -206 048632 2 000 o -r in g -1 -3 /4 o d x .139w 008904 1 000 sh aft-d r ive-m ix p u m p-h o pper 041948 1 103 sh...
Page 74
70 parts list model ph61 de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r cov e r -s y rup t a nk w /i n l e t f it t ing 035759- 1 4 103 incl ude d w /t a n k g asket 016037 4 000 + d e c a l -s y rup t a nk in s t ruct io n 045533- 1 4 000 t ip -ny l o n-w h it e 04...
Page 75
71 model ph61 parts list de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r wa te r c oole d ad apto r -3 /8 m p x 1 /2 bar b-br 011021 2 103 b l o w e r -100c f m 012796- 27 1 103 208- 230v 60h z 3 p h br ac ket-m o u n t in g -water val ve 038777 1 103 +s c r e w -8- ...
Page 76
72 parts list model ph61 de s cri p t io n p art s up dat e re m arks w arr. Cl as s qty . P art num be r h a r n ess-wir e 5472 mi x p u m p g n d 056892- g 1 nnn 220- 240v 50h z 3 p h - 200v 50/ 60h z 3 p h h a r n ess-wir e 5472 ma in p o w e r 056884- 58 1 nnn 380- 415v 50h z 3 n ~ (4 w ir e ) m...
Page 77
Ph61 044816-33 8/07.
Page 78
Ph61 044816-62 8/07.