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Taylor Taylormate 150 Operator's Manual

Other manuals for Taylormate 150: Operating Instructions Manual, Service Manual

Summary of Taylormate 150

  • Page 1

    Operator’s manual model 150, 152, 162, & 168 soft serve freezers original operating instructions 028749- m 8/13/08 (original publication) updated 8/6/14.

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on data plate: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: amps minimum wire ampacity: amps part numb...

  • Page 3: Table Of Contents

    Models 150, 152, 162, 168 table of contents table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installer safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 4

    Table of contents models 150, 152, 162, 168 table of contents - page 2 closing procedure 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining product from the freezing cylinder 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 5: Section 1

    1 models 150, 152, 162, 168 to the installer 131122 section 1 to the installer the following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the installation checklist. Installer safety in all areas of the world, equ...

  • Page 6

    2 models 150, 152, 162, 168 to the installer 101122 air cooled units the models 150 and 152 require a minimum of 6” (152 mm) of clearance around both sides. Install the skirt provided on the right side of the unit and place the back of the unit against a wall to prevent recirculation of warm air. Th...

  • Page 7

    3 models 150, 152, 162, 168 to the installer 130809 s stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external...

  • Page 8: Section 2

    4 models 150, 152, 162, 168 to the operator 131122 section 2 to the operator the freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The taylor company models covered in this manual consist of the following: 150, 152, 162 and 168. These units, ...

  • Page 9: Section 3

    5 models 150, 152, 162, 168 safety 130304 section 3 safety we, at taylor company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you ...

  • Page 10

    6 models 150, 152, 162, 168 safety 130722 s do not allow untrained personnel to operate this unit. S do not put objects or fingers in door spout. S do not operate the freezer unless all service panels and access doors are restrained with screws. S do not remove the freezer door or beater assembly un...

  • Page 11: Section 4

    7 models 150, 152, 162, 168 operator parts identification section 4 operator parts identification model 150 figure 1 item description part no. 1 cover a.- hopper x48690 2 tube- feed- .166 hole 035819 3 float a.- mix level x39690 4 panel- back top 050429 5 panel- upper side left 030783- ss 6 pan- dri...

  • Page 12

    8 models 150, 152, 162, 168 operator parts identification model 152 figure 2 item description part no. 1 cover a.- hopper x48690 2 tube- feed- .166 hole 035819 3 float a.- mix level x39690 4 panel- rear 051556 5 panel- side left 051557 6 pan- drip 11- 5/8 long 027503 7 leg- plastic 024755 8 light- a...

  • Page 13

    9 models 150, 152, 162, 168 operator parts identification model 162 figure 3 item description part no. 1 cover a.- hopper x37963- ser 2 tube- feed- .166 hole 030797 3 float a.- mix level x39690 4 panel- rear 047276- ss 5 panel- side- left 050213- ss 6 pan- drip 19- 1/2 long 035034 7 panel a.- front ...

  • Page 14

    10 models 150, 152, 162, 168 operator parts identification model 168 figure 4 item description part no. 1 cover a.- hopper x37963- ser 2 tube- feed- .166 hole ss 030797 3 float a.- mix level x39690 4 panel- top back 030790- ss 5 panel- upper side left 030783- ss 6 pan- drip 17- 1/4” long 027504 7 pa...

  • Page 15

    11 models 150, 152, 162, 168 operator parts identification 120501 models 150 & 152 door assembly figure 5 item description part no. 1 valve- draw 024763 2 o- ring- 7/8 od x .103 w 014402 3 o- ring- 3/4 od x .103 w 015835 4 handle- draw 024762 5 arm- valve lifter 024761 6 nut- stud 034829 7 cap- desi...

  • Page 16

    12 models 150, 152, 162, 168 operator parts identification 120501 models 162 & 168 door assembly figure 6 item description part no. 1 valve- draw 024763 2 o- ring- 7/8 od x .103 w 014402 3 seal- draw valve (h- ring) 030930 4 kit a.- door 3 spt 1.5 qt. Valox x56906- ser 4a nut- stud 056802 5 pin a.- ...

  • Page 17

    13 models 150, 152, 162, 168 operator parts identification 140806 models 150 and 152 accessories figure 7 item description part no. 1 kit a.- tune up x25802 2 brush- rear bearing 1” x 2” 013071 3 brush- double- ended 013072 4 brush- draw valve 1 od x 2 x 17 013073 item description part no. 5 brush- ...

  • Page 18

    14 models 150, 152, 162, 168 operator parts identification 110804 models 162 and 168 accessories figure 8 item description part no. 1 kit a.- tune up x31167 2 brush- rear bearing 1” x 2” 013071 3 brush- double ended 013072 4 brush- draw valve 1” x 2” x 17” 013073 item description part no. 5 brush- m...

  • Page 19: Section 5

    15 models 150, 152, 162, 168 important: to the operator section 5 important: to the operator figure 9 item description 1 reset button 2 power switch 3 temperature control 4 mix refrigeration switch 5 indicator lights - “mix low” symbol definitions to better communicate in the international arena, th...

  • Page 20

    16 models 150, 152, 162, 168 important: to the operator 090526 reset button if an overload condition occurs, the freezer will automatically stop operating. To properly reset the freezer, place the toggle switch in the “off” position. Wait two or three minutes; then press the reset button. Place the ...

  • Page 21

    17 models 150, 152, 162, 168 important: to the operator cylinder temperature retention (ctr) to maintain a good quality product during long “no sale” periods, it will be necessary to warm the product in the freezing cylinder to approximately 35_ to 40_f (1.7_ to 4.4_c). This will prevent overbeating...

  • Page 22: Section 6

    18 models 150, 152, 162, 168 operating procedures 120501 section 6 operating procedures the model 150 has been selected to illustrate the pictured step- by- step operating procedures. All models in this manual are similar. They each have a 1.5 quart (1.4 liter) capacity freezing cylinder. The mix fl...

  • Page 23

    19 models 150, 152, 162, 168 operating procedures 120501 assembly note: when lubricating parts, use an approved food grade lubricant (example: taylor lube). Step 1 lubricate the groove on the beater drive shaft. With the opening of the cup seal facing away from the hex end, slide the seal into the g...

  • Page 24

    20 models 150, 152, 162, 168 operating procedures 120501 step 7 finger- tighten the handscrews, making sure they are tightened equally and that the door is snug. Do not over- tighten the handscrews. Important! Handscrew and door damage can result if the handscrews are over- tightened or if one hands...

  • Page 25

    21 models 150, 152, 162, 168 operating procedures step 10 insert the valve lifter arm through the slotted opening in the draw valve and align the other end with the cross holes of the freezer door. Hint: the valve lifter arm may be aligned with the left or right cross hole. The draw valve handle wil...

  • Page 26

    22 models 150, 152, 162, 168 operating procedures note: models 162/168 have three draw handles. Slide the tip of the draw handle into the slot of the draw valve, starting from the right. Slide the short pivot pin through the far right draw handle. Slide the long pivot pin through the far left and mi...

  • Page 27

    23 models 150, 152, 162, 168 operating procedures figure 31 step 4 press the reset button. Figure 32 step 5 place the power switch in the “wash” position. This will cause the sanitizing solution in the freezing cylinder to be agitated. Allow it to agitate for five minutes. Figure 33 step 6 place an ...

  • Page 28

    24 models 150, 152, 162, 168 operating procedures priming prime the machine as close as possible to the time of first product draw. Step 1 with a pail beneath the door spout, raise the draw valve. Fill the mix hopper with fresh mix. (maximum hopper capacity is 8 quarts [7.6 liters].) allow the mix t...

  • Page 29

    25 models 150, 152, 162, 168 operating procedures 140721 step 6 slide the rear drip pan into the hole in the side panel. Figure 40 closing procedure to disassemble the models 150/152/162/168, the following items will be needed: s two cleaning pails s sanitized stainless steel rerun can with lid s ne...

  • Page 30

    26 models 150, 152, 162, 168 operating procedures 120529 step 5 place an empty pail beneath the door spout and raise the draw valve. Draw off all the cleaning solution. When the solution stops flowing from the door spout, lower the draw valve and place the power switch in the “off” position. Repeat ...

  • Page 31: Section 7

    27 models 150, 152, 162, 168 important: operator checklist section 7 important: operator checklist during cleaning and sanitizing always follow local health codes. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the...

  • Page 32

    28 models 150, 152, 162, 168 important: operator checklist j 5. If your machine is air cooled, check the condenser for an accumulation of dirt and lint. A dirty condenser will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdr...

  • Page 33: Section 8

    29 models 150, 152, 162, 168 troubleshooting guide section 8 troubleshooting guide problem probable cause remedy page ref. 1. No product being dispensed. A. The power switch is in the “off” position. A. Place the power switch in the “auto” position. 24 b. The mix level is inadequate in the mix hoppe...

  • Page 34

    30 models 150, 152, 162, 168 troubleshooting guide problem probable cause remedy page ref. 4. The product is too soft. A. The temperature control or the t.Q.C. Is set too warm. A. Adjust the temperature control. If t.Q.C., contact service technician. 16 b. The feed tube is not installed. B. Install ...

  • Page 35

    31 models 150, 152, 162, 168 troubleshooting guide problem probable cause remedy page ref. 9. The unit goes out on overload excessively. A. There are too many appliances plugged into the circuit. A. A separate 20 amp. Circuit is needed for the freezer to operate properly. - - - b. An extension cord ...

  • Page 36: Section 9

    32 models 150, 152, 162, 168 parts replacement schedule 120501 section 9 parts replacement schedule part description every 3 months every 6 months annually qty. 150/152 162/168 beater drive shaft cup seal x 1 2 freezer door o- ring x 1 2 freezer door front bearing x 1 2 freezer door guide bearing x ...

  • Page 37

    33 models 150, 152, 162, 168 limited warranty on equipment 131122 section 10 limited warranty on equipment taylor company limited warranty on freezers taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor-branded fre...

  • Page 38

    34 models 150, 152, 162, 168 limited warranty on equipment 3. Replacement of wear items designated as class “000” parts in the taylor operator’s manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by taylor, or damages resulting from their...

  • Page 39: Section 11

    35 models 150, 152, 162, 168 limited warranty on parts 131122 section 11 limited warranty on parts taylor company limited warranty on taylor genuine parts taylor company, a division of carrier commercial refrigeration, inc. (“taylor”) is pleased to provide this limited warranty on new taylor genuine...

  • Page 40

    36 models 150, 152, 162, 168 limited warranty on parts limited warranty exceptions this limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new parts. 2. Normal ma...

  • Page 41

    37 models 150, 152, 162, 168 limited warranty on parts limitation of warranty this limited warranty is exclusive and is in lieu of all other warranties, conditions and/or remedies under the law, including any implied warranties or conditions of merchantability or fitness for a particular purpose. Th...

  • Page 42: Section 12

    Section 12 parts list + available separately 38 parts list models 150, 152, 162, 168 120501 de s cri p t io n p art num be r 150 qty . 152 qty . 162 qty . 168 qty . W arr. Cl as s re m arks part s up da t e beari n g- front 023262 1 1 2 2 000 beari n g- gui d e 014496 1 1 2 2 000 beari n g- rear she...

  • Page 43

    39 + available separately models 150, 152, 162, 168 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r +relay- start- compressor 027714- 12 1 1 103 115- 60- 1 +relay- start- compressor- tl3g 047702- 27 1 1 103 230- 60- 1 +cap...

  • Page 44

    + available separately 40 parts list models 150, 152, 162, 168 110517 de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r door a. -3 spt 1. 5qt valox w /baf x56906ser1 1 1 s/ n j 3010000 & u p - if pri o r to j301 use x 56906- ser ki t w...

  • Page 45

    41 + available separately models 150, 152, 162, 168 parts list 120501 de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r in sert- fro n t panel *168* 030773- ss 2 103 label- c auti on- g rd- perm- eng/ sp 032164 1 000 label- c auti on g...

  • Page 46

    + available separately 42 parts list models 150, 152, 162, 168 de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r mot o r- 1 /2 h p 059742- 1 1 212 150 & 152 s/ n k 4126184 re- places 024839- 162 & 168 s/ n k 6030000 & u p r e- places 0...

  • Page 47

    43 + available separately models 150, 152, 162, 168 parts list 110804 de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r panel- s id e *152* left* hp62 051557 1 103 panel- s id e *152* ri g h t* hp62* 051558 1 103 panel a. -c o n tro l ...

  • Page 48

    + available separately 44 parts list models 150, 152, 162, 168 de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r shell a .- in sulated *162/ 168* x50150- ser 1 1 512 stud- no se co ne- 5 /16- 18x5/ 16- 18 013496 2 2 2 2 103 shi e ld- s...

  • Page 49

    45 + available separately models 150, 152, 162, 168 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r +sw itch- actuator 035609 2 2 103 sw it ch- pressure 440 psi -s older 048230 1 1 2 103 sw it ch- pressure 405 psi -s older...

  • Page 50

    + available separately 46 parts list models 150, 152, 162, 168 de s cri p t io n part s up da t e re m arks w arr. Cl as s 168 qty . 162 qty . 152 qty . 150 qty . P art num be r valve- exp- auto- 1 /4 s x 1/ 4 f pt 046365 1 1 2 2 103 replaces 047232, j508 & u p +boot- valve- expansi on 050900 1 1 2 ...

  • Page 51

    150/152 050416-12 11/12/13 c no nc c no nc c no nc c no nc c no nc wash auto wash auto off off auto off standby auto off standby c no nc blk wht n l c n l1 winding protector (internal) ptc start winding main winding internal fig. 2 shr compressor wiring (model tl2a tl2.5f w/lst) s r line c 1 2 5 4 w...

  • Page 52

    150/152 050416-27 11/12/13 c no nc c no nc c no nc c no nc c no nc wash auto wash auto off off auto off standby auto off standby c no nc c no nc blk wht l1 l2 winding protector (internal) main winding start winding start relay (047702-27) start capacitor (047703) fig. 2 shr compressor wiring (model ...

  • Page 53

    150/152 050416-40 11/12/13 c no nc c no nc c no nc c no nc c no nc wash auto wash auto off off auto off standby auto off standby c no nc c no nc blk wht l1 l2 winding protector (internal) main winding start winding start relay (047702-27) start capacitor (047703) fig. 2 shr compressor wiring (model ...

  • Page 54

    162/168 050205-12 11/12/13 c no nc c no nc c no nc c no nc c no nc wash auto wash auto off off c no nc wht blk a1 a2 l1 n l1 t1 m t2 l2 left main compressor (fig. 3) left main compressor contactor left main compressor contactor 4 1 2 3 6 5 left latching relay push button switch left latching relay w...

  • Page 55

    162/168 050205-27 11/12/13 brown black ref viscosity control ref viscosity control white white black/white stripe right side power l1 l2 black l1 l2 black green/yellow str equipment ground left side power viscosity control 1. L1 2. N.C. Contact 3. N.C. Contact 4. L2 5. Line 6. Load fig. 1 l1 l2 wind...

  • Page 56

    162/168 050205-40s 11/12/13 c no nc c no nc c no nc c no nc c no nc wash auto wash auto off off c no nc c no nc blk blk a1 a2 l1 n l1 t1 m t2 l2 left main compressor (fig. 3) left main compressor contactor left main compressor contactor 4 1 2 3 6 5 left latching relay push button switch left latchin...