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Taylor Taylormate 150 Service Manual

Other manuals for Taylormate 150: Operating Instructions Manual, Operator's Manual

Summary of Taylormate 150

  • Page 1

    Models 150, 152, 162, 168 taylormate freezers service manual 028749-s 5/99.

  • Page 2

    Models 150, 152, 162, 168 table of contents table of contents section 1: introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 3

    Table of contents models 150, 152, 162, 168 table of contents - page 2 model 152 panel identification 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 162 exploded view 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 4

    1 models 150, 152, 162, 168 introduction section 1: introduction s specifications s running specifications s installation instructions.

  • Page 5: Safety

    2 introduction models 150, 152, 162, 168 040309 safety _________________________________ we at taylor company, are committed to manufacturing safe operating and serviceable equipment. The many built-in safety features that are part of all taylor equipment are aimed at protecting operators and traine...

  • Page 6

    3 models 150, 152, 162, 168 introduction compressor warranty disclaimer the refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the montreal protocol and the u.S. Clean air act amendments of 1990, many new r...

  • Page 7: Model 150 Specifications

    4 introduction models 150, 152, 162, 168 model 150 specifications freezing cylinder one, 1.5 quart (1.4 liter). Mix hopper one, 8 quart (7.6 liter). Beater motor one, 0.5 hp. Refrigeration unit one, approximately 3,000 btu/hr. Compressor. Refrigerant: r404a. One, independent shr compressor, approxim...

  • Page 8: Model 152 Specifications

    5 models 150, 152, 162, 168 introduction model 152 specifications freezing cylinder one, 1.5 quart (1.4 liter). Mix hopper one, 8 quart (7.6 liter). Beater motor one, 0.5 hp. Refrigeration unit one, approximately 3,000 btu/hr. Compressor. Refrigerant: r404a. One, independent shr compressor, approxim...

  • Page 9: Model 162 Specifications

    6 introduction models 150, 152, 162, 168 model 162 specifications freezing cylinder two, 1.5 quart (1.4 liter). Mix hopper two, 8 quart (7.6 liter). Beater motor two, 0.5 hp. Refrigeration unit two, approximately 3,000 btu/hr. Compressors. Refrigerant: r404a. One, independent shr compressor, approxi...

  • Page 10: Model 168 Specifications

    7 models 150, 152, 162, 168 introduction model 168 specifications freezing cylinder two, 1.5 quart (1.4 liter). Mix hopper two, 8 quart (7.6 liter). Beater motor two, 0.5 hp. Refrigeration unit two, approximately 3,000 btu/hr. Compressors. Refrigerant: r404a. One, independent shr compressor, approxi...

  • Page 11: Running Specifications

    8 introduction models 150, 152, 162, 168 running specifications the following are the pressure and temperature settings recommended by the taylor company and apply to all models covered in this manual. Expansion valve pressure setting: 502 = 18 to 20 psi (124 to 138 kpa). Hp62 & hp 81 = 20 to 22 psi...

  • Page 12: Installation Instructions

    9 models 150, 152, 162, 168 introduction installation instructions air cooled units air cooled units require a minimum of 6” (15.2 cm) of clearance on all sides of the freezer. Failure to allow for adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause damage to t...

  • Page 13

    10 introduction models 150, 152, 162, 168 notes:.

  • Page 14

    11 models 150, 152, 162, 168 controls and systems section 2: controls and systems s refrigeration schematic s separate hopper refrigeration (shr) s temperature control s viscosity control s tqc control.

  • Page 15: Refrigeration Schematic

    12 controls and systems models 150, 152, 162, 168 refrigeration schematic.

  • Page 16

    13 models 150, 152, 162, 168 controls and systems separate hopper refrigeration (shr) function maintains mix storage temperature below 41 ° f (5.0 ° c). Operation the compressor circulates refrigerant around the coil wrapped mix hopper(s). An epr valve (evaporator pressure regulator) regulates the r...

  • Page 17: Temperature Control

    14 controls and systems models 150, 152, 162, 168 temperature control function the temperature control maintains product temperature in the freezing cylinder. Specifications temperature differential: cut in = 2 _ f (1.1 _ c) above cut out. Temperature adjustment screw: 1/4 turn = approximately 2 _ f...

  • Page 18

    15 models 150, 152, 162, 168 controls and systems setting temperature when the freezer is properly primed with fresh mix, place the control switch in the “auto” position. During the freeze-down cycle, monitor the product appearance and temperature by drawing samples. Remove the temperature control k...

  • Page 19: Viscosity Control

    16 controls and systems models 150, 152, 162, 168 viscosity control a new style watt control board was introduced in january of 1990. The old style board required color coded wires to be cut to determine the correct amperage range. The new board has a 25-turn potentiometer for setting the amperage r...

  • Page 20

    17 models 150, 152, 162, 168 controls and systems the l1 power supplied to the compressor contactor coil passes through the watt control relay (socket connection #2 and #3). The l1 power supplied to the beater motor must first pass through the watt control (socket connection #5 and #6). When the vis...

  • Page 21

    18 controls and systems models 150, 152, 162, 168 step 3 during the freezing process, draw samples and inspect the product until the desired appearance is achieved, note the beater motor amperage. Slowly turn the viscosity adjustment potentiometer counterclockwise to “warmer” until the refrigeration...

  • Page 22: Tqc Control

    19 models 150, 152, 162, 168 controls and systems tqc control function: the tqc maintains product quality in the freezing cylinder by electronically monitoring the product viscosity. Specifications: part no. Function voltage 028022-12 supply voltage 115 vac - 60 hz 028022-27 supply voltage 208-240 v...

  • Page 23

    20 controls and systems models 150, 152, 162, 168 setting the tqc step 1 locate the l1 power path passing through the tqc to the beater motor (socket connection #5 and #6). Install an amp meter on the l1 power path to monitor the amperage of the beater motor. Step 2 turn the viscosity adjustment pot...

  • Page 24

    21 models 150, 152, 162, 168 troubleshooting guide section 3: troubleshooting guide s general troubleshooting s control troubleshooting.

  • Page 25: General Troubleshooting

    22 troubleshooting guide models 150, 152, 162, 168 general troubleshooting problem probable cause remedy 1. No product being dispensed. A. The power switch is in the “off” position. A. Place the power switch in the “auto” position. B. The mix level is inadequate in the mix hopper. B. Fill the mix ho...

  • Page 26

    23 models 150, 152, 162, 168 troubleshooting guide problem probable cause remedy 6. Excessive leakage in rear drip pan. A. A worn or defective o-ring is on the beater drive shaft. A. Replace o-rings every 3 months. B. The rear shell bearing is worn. B. Replace the rear shell bearing. C. Incorrect lu...

  • Page 27

    24 troubleshooting guide models 150, 152, 162, 168 problem probable cause remedy 13. Compressor starts but motor will not get off start winding. A. Low line voltage. A. Raise voltage. B. Improperly wired. B. Check wiring against diagram. 14. Capacitor relay is inoperative. A. Defective relay. A. Rep...

  • Page 28: Control Troubleshooting

    25 models 150, 152, 162, 168 troubleshooting guide control troubleshooting temperature control service tips fill the bulb well with antifreeze before installing the temperature control sensing bulb. Use pliers to install the sensing bulb carefully into the bulb-well. Feed one inch (2.5 cm) of the bu...

  • Page 29

    26 troubleshooting guide models 150, 152, 162, 168 extreme voltage fluctuations will affect beater motor amperage and, in turn, influence the product appearance. To change the off-cycle time on the solid state timer, refer to the following resistance chart for the necessary resistor. Resistance char...

  • Page 30

    27 models 150, 152, 162, 168 parts section 4: parts s parts warranty s exploded views s parts list.

  • Page 31: Warranty Explanation

    28 parts models 150, 152, 162, 168 warranty explanation class 103 parts: warranty is extended for 1 year from the original date of freezer installation. Class 212 parts: warranty is extended for two years from the original date of freezer installation. Class 512 parts:: this item is covered for five...

  • Page 32

    29 models 150, 152, 162, 168 parts notes:.

  • Page 33: Model 150 Exploded View

    30 parts models 150, 152, 162, 168 model 150 exploded view.

  • Page 34

    31 models 150, 152, 162, 168 parts model 150 exploded view parts identification item description part no. 1 shell a.-insulated x50378 1a bearing-rear shell 023648 1b collar-rear bearing 025564 1c tab-bearing lock 025027 1d nut-rear bearing 023647 2 bearing-unit rear 024764 3 pulley-10j-12”pd-5/8bore...

  • Page 35

    32 parts models 150, 152, 162, 168 model 150 panel identification.

  • Page 36

    33 models 150, 152, 162, 168 parts model 150 panel parts identification item description part no. 1 panel-upper side left 030783- 2 panel a.-front x25036 3 hood a. X49063 4 cover a.-hopper x48690 5 trim-top back panel 025536 6 trim-middle back panel 025537 7 panel-back top 050429 8 panel-back bottom...

  • Page 37: Model 152 Exploded View

    34 parts models 150, 152, 162, 168 model 152 exploded view.

  • Page 38

    35 models 150, 152, 162, 168 parts model 152 exploded view parts identification item description part no. 1 shell a.-insulated x50378 1a bearing-rear shell 023648 1b bearing-unit rear 024764 1c tab-bearing lock 025027 1d nut-rear bearing 023647 2 collar-rear bearing 025564 3 gear a.*reducer 4 to 1 0...

  • Page 39

    36 parts models 150, 152, 162, 168 model 152 panel identification.

  • Page 40

    37 models 150, 152, 162, 168 parts model 152 panel parts identification item description part no. 1 pan-drip 11-5/8 long 027503 2 panel-side *left* 051557 3 cover a.-hopper x48690 4 trim-top back 025866 5 panel-rear 051556 6 panel-side *right* 051558 7 trim-front-ss 025862- 8 tray-drip 10-7/8 x 4-7/...

  • Page 41: Model 162 Exploded View

    38 parts models 150, 152, 162, 168 model 162 exploded view.

  • Page 42

    39 models 150, 152, 162, 168 parts model 162 exploded view parts identification item description part no. 1 shell a.-insulated x50150 1a bearing-rear shell 023648 1b collar-rear bearing 025564 1c tab-bearing lock 025027 1d nut-rear bearing 023647 2 stud-nose cone-5/16-18 013496 3 float a.-mix level ...

  • Page 43

    40 parts models 150, 152, 162, 168 model 162 panel identification.

  • Page 44

    41 models 150, 152, 162, 168 parts model 162 panel parts identification item description part no. 1 panel-side *left 050213- 2 cover a.-hopper x37963 3 trim-panel rear 035923 4 gasket-hopper cover-8qt 037042 5 hood a. X35918 6 panel-rear 047276- 7 pan-drip 19-1/2 long 035034 8 panel-side *right 0502...

  • Page 45: Model 168 Exploded View

    42 parts models 150, 152, 162, 168 model 168 exploded view.

  • Page 46

    43 models 150, 152, 162, 168 parts model 168 exploded view parts identification item description part no. 1 shell a.-insulated x50150 1a bearing-rear shell 023648 1b collar-rear bearing 025564 1c tab-bearing lock 025027 1d nut-brass bearing 023647 2 relay a.-stir timer x51323- 3 cover-box stir relay...

  • Page 47

    44 parts models 150, 152, 162, 168 model 168 panel identification.

  • Page 48

    45 models 150, 152, 162, 168 parts model 168 panel parts identification item description part no. 1 panel-upper side left 030783- 2 cover a.-hopper x37963 3 trim-panel top back 030775 4 panel-top back 030790- 5 gasket-hopper cover-8qt 037042 6 hood a. X34846 7 panel-upper side right 030784- 8 trim-m...

  • Page 49

    46 parts models 150, 152, 162, 168 beater & door a. (models 150/152) item description part no. 1 draw valve 024763 2 o-ring-7/8 od x .103 w 014402 3 o-ring-3/4 od x .103 w 015835 4 draw valve handle 024762 5 valve lifter arm 024761 6 hand screw (stud nut) 034829 7 design cap 014218 item description ...

  • Page 50

    47 models 150, 152, 162, 168 parts beater & door a. (models 162/168) item description part no. 1 draw valve 024763 2 o-ring-7/8 od x .103 w 014402 3 seal--valve 030930 4 door a.-3 spout x30753-ser 5 pivot pin a.--short x38539 6 o-ring-5/16 od x .070 w 016272 7 draw valve handle 030564 8 hand screw (...

  • Page 51

    48 parts models 150, 152, 162, 168 control a.--upper -- x51544--27 (models 150 & 152) item description part no. 1 mount-control 029506 2 relay-3 pole-20a-208/240 012725- 3 screw-8x1/4 sl hex hd typ b 009894 4 block-terminal 5 pole 024329 5 control-viscosity-watt 037260- 6 screw-8 x 7/8 type b slot 0...

  • Page 52

    49 models 150, 152, 162, 168 parts control a. -- x51543--27 (model 152) item description part no. 1 box a.-control x51562 2 relay-start-compressor 048150 3 screw-8x1/4 sl hex hd typ b 009894 4 bushing-snap 15/16 id 023396 5 relay-3pdt-10a-208/240v 023845- 6 nut-6-32 hex 000927 item description part ...

  • Page 53

    50 parts models 150, 152, 162, 168 control a. -- x50146--27 (model 162 left) item description part no. 1 block-terminal 5 pole 024329 2 relay-3 pole-20a-208/240 012725-33 3 screw-8x1/4 sl hex hd 009894 4 panel a.-control left x37190 5 capacitor-run- 15uf/370v 027087 6 label-copper cond only 025948 7...

  • Page 54

    51 models 150, 152, 162, 168 parts control a. -- x50147--27 (model 162 right) item description part no. 1 relay-dpdt-20 a-230 v 026581- 2 relay-3 pole-20a-208/240 012725- 3 screw-8x1/4 sl hex hd 009894 4 panel a.-control right x37191 5 capacitor-run- 15uf/370v 027087 item description part no. 6 stra...

  • Page 55

    52 parts models 150, 152, 162, 168 control a. -- x51730--27 (models 162 & 168 front) item description part no. 1 relay-dpdt-20 a-230 v 026581- 1 channel-control 030742 2 trans-cont-anticipator 010246- 3 screw-8x1/4 sl hex hd typ b 009894 4 screw-8 x 7/8 type b slot 026925 5 control-viscosity-watt 03...

  • Page 56

    53 models 150, 152, 162, 168 parts control a. -- x50342--27l (model 168 left) item description part no. 1 screw-8x1/4 sl hex hd typ b 009894 2 relay-dpdt-20 a-230 v 026581- 3 box a.-control x47398 item description part no. 4 block-terminal 5 pole 024329 5 relay-3 pole-20a-208/240 012725-.

  • Page 57

    54 parts models 150, 152, 162, 168 control a. -- x50342--27r (model 168 right) item description part no. 1 screw-8x1/4 sl hex hd typ b 009894 2 relay-dpdt-20 a-230 v 026581- 3 relay-3 pole-20a-208/240 012725- item description part no. 4 box a.-control x47398 5 block-terminal 5 pole 024329.

  • Page 58

    55 models 150, 152, 162, 168 parts box a.--cap & relay -- x50198--27 (model 150) item description part no. 1 relay-start-compressor 048150 2 screw-8x1/4 sl hex hd typ b 009894 3 connector-bx 3/8 str 014569 4 sleeve-wire 7/16 id 020919- 5 connector-bx 3/8 90d 001793 6 strap-capacitor 5-5/8 in. 030258...

  • Page 59

    56 parts models 150, 152, 162, 168 relay a.--timer stir -- x51685--27 (model 150) item description part no. 1 relay-3pdt-10a-208/240v 023845- 2 nut-6-32 hex 000927 3 bracket-relay timer stir 051634 item description part no. 4 timer-cycle 5sec on/120sec 037188- 5 screw-10-32x1 rhm zp steel 004455 6 n...

  • Page 60

    57 models 150, 152, 162, 168 parts relay a.--timer stir -- x51633--27 (model 162) item description part no. 1 relay-3pdt-10a-208/240v 023845- 2 nut-6-32 hex 000927 3 bracket-relay timer stir 051634 item description part no. 4 timer-cycle 5sec on/120sec 037188- 5 screw-10-32x1 rhm zp steel 004455 6 n...

  • Page 61

    58 parts models 150, 152, 162, 168 relay a.--timer stir -- x51323--27 (model 168) item description part no. 1 timer-cycle 5 sec on/120 037188- 2 relay-3pdt-10a-208/240v 023845- 3 washer-#6 shakeproof 024541 4 nut-6-32 hex 000927 5 box-relay stir 051704 item description part no. 6 nut-10-32 mf lock 0...

  • Page 62: Parts List

    Parts list 59 + available separately models 150, 152, 162, 168 parts list descri pti o n p art number 150 qty . 152 qty . 162 qty . 168 qty . W arr. Class remarks p arts upda te bear in g -fr o n t 023262 1 1 2 2 000 bear in g -g u id e 014496 1 1 2 2 000 bear in g -r ear sh el l *1 50 -5 2 -6 8* 02...

  • Page 63

    + available separately 60 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number c o n d e n s e r -a c -12lx 14h x 1. 87t 3r w 046556 1 1 103 conde ns e r -a c -9 h x 24 w x 2. 5t -4 r ow 047146 1 103 c o n d e n ...

  • Page 64

    61 + available separately models 150, 152, 162, 168 parts list descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number v a lv e -dra w -ce nt e r 031164 1 1 103 d r yer -c ap. Tu be .0 26 id x 11 f t 048894 1 1 000 sh r d r y e r -c a p .T u b e -h p 6...

  • Page 65

    + available separately 62 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number to o l - 0 -r in g r em o val 048260 -w h t 1 1 000 label -c au tio n g r o u n d c o r d u n it 032165 1 000 label -d o o r c a u t ...

  • Page 66

    63 + available separately models 150, 152, 162, 168 parts list descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number p a n e l -b o t t o m b a c l *168* 050244 -s s 1 103 p a n e l -i n s e r t *150* 025533 -s s 1 103 p a n e l -t o p b a c k *168* ...

  • Page 67

    + available separately 64 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number s h r o u d a .- c o n d e n s e r *150* u pper x 47506 1 103 s h r o u d a .- c o n d e n s e r *168* a ir x 47370 1 103 s h r o u d...

  • Page 68

    65 + available separately models 150, 152, 162, 168 parts list descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number tim e r -d e la y o n m ake 2 sec . 030667 -1 2 1 1 1 1 103 115 -6 0 -1 o n ly tim e r -c y c le -5 sec o n /1 20 sec o f f 037188 - ...

  • Page 69

    + available separately 66 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number 50hz bl o c k -ter m in al -7 po le g r een 024156 1 1 1 3 103 c o m p r esso r aka 9462z x c -a k 172j t 049302 -4 0 1 1 2 2 512 ma ...

  • Page 70

    Models 150/152 050416-12.

  • Page 71

    Models 150/152 050416-27.

  • Page 72

    Models 150/152 050416-40

  • Page 73

    Models 162/168 050205-12.

  • Page 74

    Models 162/168 050205-27.

  • Page 75

    Models 162/168 050205-40s.