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- Taylormate 150
- Service Manual
Taylor Taylormate 150 Service Manual - page 42
39
Models 150, 152, 162, 168
Parts
Model 162 Exploded View Parts Identification
ITEM
DESCRIPTION
PART NO.
1
SHELL A.-INSULATED
X50150
1a
BEARING-REAR SHELL
023648
1b
COLLAR-REAR BEARING
025564
1c
TAB-BEARING LOCK
025027
1d
NUT-REAR BEARING
023647
2
STUD-NOSE CONE-5/16-18
013496
3
FLOAT A.-MIX LEVEL
X39690
4
SENSOR A.-MIX LEVEL
X39688
5
GEAR A.-REDUCER 4 TO 1
025770
6
PULLEY-5.7” PITCH DIA X 5/8
041498
7
BELT-AX23
041137
8
CONDENSER-AC-9HX24WX2.5
047146
9
SHROUD-CONDENSER
047274
10
DRYER-FILTER-HP62-3/8 X 1/4
048901
11
RELAY A.-TIMER STIR
X51633-
12
VALVE-SOLENOID 7/64ORF
043449-27
13
VALVE-EXP-AUTO-1/4 X 1/4FPT
047232
14
PULLEY-AK20X5/8
041162
15
CLAMP-MOUNTING
012257
16
BUSHING-MOUNTING RUBBER
012258
17
GROMMET-7/16 X 5/16
016212
18
SPRING-COMP.970X.115X2.00
025707
19
HINGE A.-MOTOR RIGHT
X35899
19
HINGE A.-MOTOR LEFT
X35900
20
MOTOR-1/2 HP
024839-
21
CONDENSER-AC-7X6X1.25
027155
ITEM
DESCRIPTION
PART NO.
22
DRYER-CAP. TUBE .026ID X
13F
047699
23
MOTOR-FAN 105CFM 3000RPM
027309-
24
SHROUD-DANFOSS
027386
25
SWITCH-PRESSURE 440 PSI
048230
26
VALVE-ACCESS 1/4FL X 1/4
044404
27
COMPRESSOR AKA9462ZXD
049302-
28
GROMMET-COMPRESSOR MT
039919
29
SLEEVE-MOUNTING-COMP
039920
30
VALVE-ACCESS-1/4 MFLX1/4
047016
31
FAN-5 BLADE 8” PUSH 37 DEG
047231
32
MOTOR-FAN-25W 230V
015184-
33
BRACKET-FAN
047273
34
CONTROL A.-*SGL PWR*RIGHT
X50147-
35
PANEL A.-FRONT
X30711
36
HOLDER-DRIP TRAY
035866
37
BOLT-CARRIAGE 1/4-20 X
1/2ST
036620
38
LIGHT-AMBER-12V-MIX LOW
039707
39
PLATE-DEC
039723-
40
CONTROL A. FRONT
X51730-
41
CONTROL A.-*LEFT
X50146-
42
KIT-MOUNTING-COMPRESSOR
047704
43
COMPRESSOR TL3G-R134A
047701-
44
CONTROL-TEMPERATURE
028914
45
VALVE-EPR 1/4S
022665
46
VALVE-ACCESS 1/4FL X
3/8SDR
044455
47
CAP-RUBBER MOUNT
011844
Summary of Taylormate 150
Page 1
Models 150, 152, 162, 168 taylormate freezers service manual 028749-s 5/99.
Page 2
Models 150, 152, 162, 168 table of contents table of contents section 1: introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3
Table of contents models 150, 152, 162, 168 table of contents - page 2 model 152 panel identification 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 162 exploded view 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 4
1 models 150, 152, 162, 168 introduction section 1: introduction s specifications s running specifications s installation instructions.
Page 5: Safety
2 introduction models 150, 152, 162, 168 040309 safety _________________________________ we at taylor company, are committed to manufacturing safe operating and serviceable equipment. The many built-in safety features that are part of all taylor equipment are aimed at protecting operators and traine...
Page 6
3 models 150, 152, 162, 168 introduction compressor warranty disclaimer the refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the montreal protocol and the u.S. Clean air act amendments of 1990, many new r...
Page 7: Model 150 Specifications
4 introduction models 150, 152, 162, 168 model 150 specifications freezing cylinder one, 1.5 quart (1.4 liter). Mix hopper one, 8 quart (7.6 liter). Beater motor one, 0.5 hp. Refrigeration unit one, approximately 3,000 btu/hr. Compressor. Refrigerant: r404a. One, independent shr compressor, approxim...
Page 8: Model 152 Specifications
5 models 150, 152, 162, 168 introduction model 152 specifications freezing cylinder one, 1.5 quart (1.4 liter). Mix hopper one, 8 quart (7.6 liter). Beater motor one, 0.5 hp. Refrigeration unit one, approximately 3,000 btu/hr. Compressor. Refrigerant: r404a. One, independent shr compressor, approxim...
Page 9: Model 162 Specifications
6 introduction models 150, 152, 162, 168 model 162 specifications freezing cylinder two, 1.5 quart (1.4 liter). Mix hopper two, 8 quart (7.6 liter). Beater motor two, 0.5 hp. Refrigeration unit two, approximately 3,000 btu/hr. Compressors. Refrigerant: r404a. One, independent shr compressor, approxi...
Page 10: Model 168 Specifications
7 models 150, 152, 162, 168 introduction model 168 specifications freezing cylinder two, 1.5 quart (1.4 liter). Mix hopper two, 8 quart (7.6 liter). Beater motor two, 0.5 hp. Refrigeration unit two, approximately 3,000 btu/hr. Compressors. Refrigerant: r404a. One, independent shr compressor, approxi...
Page 11: Running Specifications
8 introduction models 150, 152, 162, 168 running specifications the following are the pressure and temperature settings recommended by the taylor company and apply to all models covered in this manual. Expansion valve pressure setting: 502 = 18 to 20 psi (124 to 138 kpa). Hp62 & hp 81 = 20 to 22 psi...
Page 12: Installation Instructions
9 models 150, 152, 162, 168 introduction installation instructions air cooled units air cooled units require a minimum of 6” (15.2 cm) of clearance on all sides of the freezer. Failure to allow for adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause damage to t...
Page 13
10 introduction models 150, 152, 162, 168 notes:.
Page 14
11 models 150, 152, 162, 168 controls and systems section 2: controls and systems s refrigeration schematic s separate hopper refrigeration (shr) s temperature control s viscosity control s tqc control.
Page 15: Refrigeration Schematic
12 controls and systems models 150, 152, 162, 168 refrigeration schematic.
Page 16
13 models 150, 152, 162, 168 controls and systems separate hopper refrigeration (shr) function maintains mix storage temperature below 41 ° f (5.0 ° c). Operation the compressor circulates refrigerant around the coil wrapped mix hopper(s). An epr valve (evaporator pressure regulator) regulates the r...
Page 17: Temperature Control
14 controls and systems models 150, 152, 162, 168 temperature control function the temperature control maintains product temperature in the freezing cylinder. Specifications temperature differential: cut in = 2 _ f (1.1 _ c) above cut out. Temperature adjustment screw: 1/4 turn = approximately 2 _ f...
Page 18
15 models 150, 152, 162, 168 controls and systems setting temperature when the freezer is properly primed with fresh mix, place the control switch in the “auto” position. During the freeze-down cycle, monitor the product appearance and temperature by drawing samples. Remove the temperature control k...
Page 19: Viscosity Control
16 controls and systems models 150, 152, 162, 168 viscosity control a new style watt control board was introduced in january of 1990. The old style board required color coded wires to be cut to determine the correct amperage range. The new board has a 25-turn potentiometer for setting the amperage r...
Page 20
17 models 150, 152, 162, 168 controls and systems the l1 power supplied to the compressor contactor coil passes through the watt control relay (socket connection #2 and #3). The l1 power supplied to the beater motor must first pass through the watt control (socket connection #5 and #6). When the vis...
Page 21
18 controls and systems models 150, 152, 162, 168 step 3 during the freezing process, draw samples and inspect the product until the desired appearance is achieved, note the beater motor amperage. Slowly turn the viscosity adjustment potentiometer counterclockwise to “warmer” until the refrigeration...
Page 22: Tqc Control
19 models 150, 152, 162, 168 controls and systems tqc control function: the tqc maintains product quality in the freezing cylinder by electronically monitoring the product viscosity. Specifications: part no. Function voltage 028022-12 supply voltage 115 vac - 60 hz 028022-27 supply voltage 208-240 v...
Page 23
20 controls and systems models 150, 152, 162, 168 setting the tqc step 1 locate the l1 power path passing through the tqc to the beater motor (socket connection #5 and #6). Install an amp meter on the l1 power path to monitor the amperage of the beater motor. Step 2 turn the viscosity adjustment pot...
Page 24
21 models 150, 152, 162, 168 troubleshooting guide section 3: troubleshooting guide s general troubleshooting s control troubleshooting.
Page 25: General Troubleshooting
22 troubleshooting guide models 150, 152, 162, 168 general troubleshooting problem probable cause remedy 1. No product being dispensed. A. The power switch is in the “off” position. A. Place the power switch in the “auto” position. B. The mix level is inadequate in the mix hopper. B. Fill the mix ho...
Page 26
23 models 150, 152, 162, 168 troubleshooting guide problem probable cause remedy 6. Excessive leakage in rear drip pan. A. A worn or defective o-ring is on the beater drive shaft. A. Replace o-rings every 3 months. B. The rear shell bearing is worn. B. Replace the rear shell bearing. C. Incorrect lu...
Page 27
24 troubleshooting guide models 150, 152, 162, 168 problem probable cause remedy 13. Compressor starts but motor will not get off start winding. A. Low line voltage. A. Raise voltage. B. Improperly wired. B. Check wiring against diagram. 14. Capacitor relay is inoperative. A. Defective relay. A. Rep...
Page 28: Control Troubleshooting
25 models 150, 152, 162, 168 troubleshooting guide control troubleshooting temperature control service tips fill the bulb well with antifreeze before installing the temperature control sensing bulb. Use pliers to install the sensing bulb carefully into the bulb-well. Feed one inch (2.5 cm) of the bu...
Page 29
26 troubleshooting guide models 150, 152, 162, 168 extreme voltage fluctuations will affect beater motor amperage and, in turn, influence the product appearance. To change the off-cycle time on the solid state timer, refer to the following resistance chart for the necessary resistor. Resistance char...
Page 30
27 models 150, 152, 162, 168 parts section 4: parts s parts warranty s exploded views s parts list.
Page 31: Warranty Explanation
28 parts models 150, 152, 162, 168 warranty explanation class 103 parts: warranty is extended for 1 year from the original date of freezer installation. Class 212 parts: warranty is extended for two years from the original date of freezer installation. Class 512 parts:: this item is covered for five...
Page 32
29 models 150, 152, 162, 168 parts notes:.
Page 33: Model 150 Exploded View
30 parts models 150, 152, 162, 168 model 150 exploded view.
Page 34
31 models 150, 152, 162, 168 parts model 150 exploded view parts identification item description part no. 1 shell a.-insulated x50378 1a bearing-rear shell 023648 1b collar-rear bearing 025564 1c tab-bearing lock 025027 1d nut-rear bearing 023647 2 bearing-unit rear 024764 3 pulley-10j-12”pd-5/8bore...
Page 35
32 parts models 150, 152, 162, 168 model 150 panel identification.
Page 36
33 models 150, 152, 162, 168 parts model 150 panel parts identification item description part no. 1 panel-upper side left 030783- 2 panel a.-front x25036 3 hood a. X49063 4 cover a.-hopper x48690 5 trim-top back panel 025536 6 trim-middle back panel 025537 7 panel-back top 050429 8 panel-back bottom...
Page 37: Model 152 Exploded View
34 parts models 150, 152, 162, 168 model 152 exploded view.
Page 38
35 models 150, 152, 162, 168 parts model 152 exploded view parts identification item description part no. 1 shell a.-insulated x50378 1a bearing-rear shell 023648 1b bearing-unit rear 024764 1c tab-bearing lock 025027 1d nut-rear bearing 023647 2 collar-rear bearing 025564 3 gear a.*reducer 4 to 1 0...
Page 39
36 parts models 150, 152, 162, 168 model 152 panel identification.
Page 40
37 models 150, 152, 162, 168 parts model 152 panel parts identification item description part no. 1 pan-drip 11-5/8 long 027503 2 panel-side *left* 051557 3 cover a.-hopper x48690 4 trim-top back 025866 5 panel-rear 051556 6 panel-side *right* 051558 7 trim-front-ss 025862- 8 tray-drip 10-7/8 x 4-7/...
Page 41: Model 162 Exploded View
38 parts models 150, 152, 162, 168 model 162 exploded view.
Page 42
39 models 150, 152, 162, 168 parts model 162 exploded view parts identification item description part no. 1 shell a.-insulated x50150 1a bearing-rear shell 023648 1b collar-rear bearing 025564 1c tab-bearing lock 025027 1d nut-rear bearing 023647 2 stud-nose cone-5/16-18 013496 3 float a.-mix level ...
Page 43
40 parts models 150, 152, 162, 168 model 162 panel identification.
Page 44
41 models 150, 152, 162, 168 parts model 162 panel parts identification item description part no. 1 panel-side *left 050213- 2 cover a.-hopper x37963 3 trim-panel rear 035923 4 gasket-hopper cover-8qt 037042 5 hood a. X35918 6 panel-rear 047276- 7 pan-drip 19-1/2 long 035034 8 panel-side *right 0502...
Page 45: Model 168 Exploded View
42 parts models 150, 152, 162, 168 model 168 exploded view.
Page 46
43 models 150, 152, 162, 168 parts model 168 exploded view parts identification item description part no. 1 shell a.-insulated x50150 1a bearing-rear shell 023648 1b collar-rear bearing 025564 1c tab-bearing lock 025027 1d nut-brass bearing 023647 2 relay a.-stir timer x51323- 3 cover-box stir relay...
Page 47
44 parts models 150, 152, 162, 168 model 168 panel identification.
Page 48
45 models 150, 152, 162, 168 parts model 168 panel parts identification item description part no. 1 panel-upper side left 030783- 2 cover a.-hopper x37963 3 trim-panel top back 030775 4 panel-top back 030790- 5 gasket-hopper cover-8qt 037042 6 hood a. X34846 7 panel-upper side right 030784- 8 trim-m...
Page 49
46 parts models 150, 152, 162, 168 beater & door a. (models 150/152) item description part no. 1 draw valve 024763 2 o-ring-7/8 od x .103 w 014402 3 o-ring-3/4 od x .103 w 015835 4 draw valve handle 024762 5 valve lifter arm 024761 6 hand screw (stud nut) 034829 7 design cap 014218 item description ...
Page 50
47 models 150, 152, 162, 168 parts beater & door a. (models 162/168) item description part no. 1 draw valve 024763 2 o-ring-7/8 od x .103 w 014402 3 seal--valve 030930 4 door a.-3 spout x30753-ser 5 pivot pin a.--short x38539 6 o-ring-5/16 od x .070 w 016272 7 draw valve handle 030564 8 hand screw (...
Page 51
48 parts models 150, 152, 162, 168 control a.--upper -- x51544--27 (models 150 & 152) item description part no. 1 mount-control 029506 2 relay-3 pole-20a-208/240 012725- 3 screw-8x1/4 sl hex hd typ b 009894 4 block-terminal 5 pole 024329 5 control-viscosity-watt 037260- 6 screw-8 x 7/8 type b slot 0...
Page 52
49 models 150, 152, 162, 168 parts control a. -- x51543--27 (model 152) item description part no. 1 box a.-control x51562 2 relay-start-compressor 048150 3 screw-8x1/4 sl hex hd typ b 009894 4 bushing-snap 15/16 id 023396 5 relay-3pdt-10a-208/240v 023845- 6 nut-6-32 hex 000927 item description part ...
Page 53
50 parts models 150, 152, 162, 168 control a. -- x50146--27 (model 162 left) item description part no. 1 block-terminal 5 pole 024329 2 relay-3 pole-20a-208/240 012725-33 3 screw-8x1/4 sl hex hd 009894 4 panel a.-control left x37190 5 capacitor-run- 15uf/370v 027087 6 label-copper cond only 025948 7...
Page 54
51 models 150, 152, 162, 168 parts control a. -- x50147--27 (model 162 right) item description part no. 1 relay-dpdt-20 a-230 v 026581- 2 relay-3 pole-20a-208/240 012725- 3 screw-8x1/4 sl hex hd 009894 4 panel a.-control right x37191 5 capacitor-run- 15uf/370v 027087 item description part no. 6 stra...
Page 55
52 parts models 150, 152, 162, 168 control a. -- x51730--27 (models 162 & 168 front) item description part no. 1 relay-dpdt-20 a-230 v 026581- 1 channel-control 030742 2 trans-cont-anticipator 010246- 3 screw-8x1/4 sl hex hd typ b 009894 4 screw-8 x 7/8 type b slot 026925 5 control-viscosity-watt 03...
Page 56
53 models 150, 152, 162, 168 parts control a. -- x50342--27l (model 168 left) item description part no. 1 screw-8x1/4 sl hex hd typ b 009894 2 relay-dpdt-20 a-230 v 026581- 3 box a.-control x47398 item description part no. 4 block-terminal 5 pole 024329 5 relay-3 pole-20a-208/240 012725-.
Page 57
54 parts models 150, 152, 162, 168 control a. -- x50342--27r (model 168 right) item description part no. 1 screw-8x1/4 sl hex hd typ b 009894 2 relay-dpdt-20 a-230 v 026581- 3 relay-3 pole-20a-208/240 012725- item description part no. 4 box a.-control x47398 5 block-terminal 5 pole 024329.
Page 58
55 models 150, 152, 162, 168 parts box a.--cap & relay -- x50198--27 (model 150) item description part no. 1 relay-start-compressor 048150 2 screw-8x1/4 sl hex hd typ b 009894 3 connector-bx 3/8 str 014569 4 sleeve-wire 7/16 id 020919- 5 connector-bx 3/8 90d 001793 6 strap-capacitor 5-5/8 in. 030258...
Page 59
56 parts models 150, 152, 162, 168 relay a.--timer stir -- x51685--27 (model 150) item description part no. 1 relay-3pdt-10a-208/240v 023845- 2 nut-6-32 hex 000927 3 bracket-relay timer stir 051634 item description part no. 4 timer-cycle 5sec on/120sec 037188- 5 screw-10-32x1 rhm zp steel 004455 6 n...
Page 60
57 models 150, 152, 162, 168 parts relay a.--timer stir -- x51633--27 (model 162) item description part no. 1 relay-3pdt-10a-208/240v 023845- 2 nut-6-32 hex 000927 3 bracket-relay timer stir 051634 item description part no. 4 timer-cycle 5sec on/120sec 037188- 5 screw-10-32x1 rhm zp steel 004455 6 n...
Page 61
58 parts models 150, 152, 162, 168 relay a.--timer stir -- x51323--27 (model 168) item description part no. 1 timer-cycle 5 sec on/120 037188- 2 relay-3pdt-10a-208/240v 023845- 3 washer-#6 shakeproof 024541 4 nut-6-32 hex 000927 5 box-relay stir 051704 item description part no. 6 nut-10-32 mf lock 0...
Page 62: Parts List
Parts list 59 + available separately models 150, 152, 162, 168 parts list descri pti o n p art number 150 qty . 152 qty . 162 qty . 168 qty . W arr. Class remarks p arts upda te bear in g -fr o n t 023262 1 1 2 2 000 bear in g -g u id e 014496 1 1 2 2 000 bear in g -r ear sh el l *1 50 -5 2 -6 8* 02...
Page 63
+ available separately 60 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number c o n d e n s e r -a c -12lx 14h x 1. 87t 3r w 046556 1 1 103 conde ns e r -a c -9 h x 24 w x 2. 5t -4 r ow 047146 1 103 c o n d e n ...
Page 64
61 + available separately models 150, 152, 162, 168 parts list descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number v a lv e -dra w -ce nt e r 031164 1 1 103 d r yer -c ap. Tu be .0 26 id x 11 f t 048894 1 1 000 sh r d r y e r -c a p .T u b e -h p 6...
Page 65
+ available separately 62 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number to o l - 0 -r in g r em o val 048260 -w h t 1 1 000 label -c au tio n g r o u n d c o r d u n it 032165 1 000 label -d o o r c a u t ...
Page 66
63 + available separately models 150, 152, 162, 168 parts list descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number p a n e l -b o t t o m b a c l *168* 050244 -s s 1 103 p a n e l -i n s e r t *150* 025533 -s s 1 103 p a n e l -t o p b a c k *168* ...
Page 67
+ available separately 64 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number s h r o u d a .- c o n d e n s e r *150* u pper x 47506 1 103 s h r o u d a .- c o n d e n s e r *168* a ir x 47370 1 103 s h r o u d...
Page 68
65 + available separately models 150, 152, 162, 168 parts list descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number tim e r -d e la y o n m ake 2 sec . 030667 -1 2 1 1 1 1 103 115 -6 0 -1 o n ly tim e r -c y c le -5 sec o n /1 20 sec o f f 037188 - ...
Page 69
+ available separately 66 parts list models 150, 152, 162, 168 descri pti o n p arts upda te remarks w arr. Class 168 qty . 162 qty . 152 qty . 150 qty . P art number 50hz bl o c k -ter m in al -7 po le g r een 024156 1 1 1 3 103 c o m p r esso r aka 9462z x c -a k 172j t 049302 -4 0 1 1 2 2 512 ma ...
Page 70
Models 150/152 050416-12.
Page 71
Models 150/152 050416-27.
Page 72
Models 150/152 050416-40
Page 73
Models 162/168 050205-12.
Page 74
Models 162/168 050205-27.
Page 75
Models 162/168 050205-40s.