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TE 1804116-1 Customer's Manual

Manual is about: Battery Powered Hydraulic Pump Kit

Summary of 1804116-1

  • Page 1

    Customer manual 1 of 11 © 2016 te connectivity ltd. Family of companies. All rights reserved. *trademark te connectivity, te connectivity (logo), and te (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. Product information 1-800-522-6752 ...

  • Page 2

    409-10060 rev d 2 of 11 safety precautions — read this first! Important safety information note keep all decals clean and legible, and replace them when necessary. Danger fire hazard do not dispose of batteries in a fire. They will vent fumes and will explode. Instead, dispose of batteries in an env...

  • Page 3

    409-10060 rev d 3 of 11 safety precautions — avoid injury — read this first! Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repa...

  • Page 4

    409-10060 rev d 4 of 11 figure 1 1. Introduction the battery powered hydraulic pump kit pn 1804111-[ ] (shown in figure 1) comes with a portable battery- powered pump (a 10,000 psi hydraulic pump and controller used to power hydraulic crimping heads), two lithium battery cartridges, battery charger,...

  • Page 5

    409-10060 rev d 5 of 11 2. Description 2.1. Battery powered pump (pn 1804116-1)  output: 68.95 mpa [10,000 psi]  drive unit (for single-acting cylinders)  rated voltage: 28.8 v  usage: light duty  oil delivery pressure: 68.5 mpa [9,935 psi]  high pressure stage 0.31/min  low pressure stage 1....

  • Page 6

    409-10060 rev d 6 of 11 3.3. Battery cartridge  do not short circuit the contacts or expose the cartridge to water, oil, or solvents.  do not disassemble or attempt to repair the battery cartridge.  do not dispose of the battery cartridge in a fire.  do not drop or mishandle the battery cartridg...

  • Page 7

    409-10060 rev d 7 of 11 4.2. Attaching the battery cartridge 1. Pull out on the battery cartridges while pressing the latch (see figure 2). 2. To install the two battery cartridges, push them firmly into place. Note always install and use both battery cartridges at the same time. Figure 2 3. After a...

  • Page 8

    409-10060 rev d 8 of 11 4.4. Attaching the remote control cord attach remote control cord to the pump. Remove cap from the receptacle at the pump. Then insert plug of control cord and tighten ring securely (the attached cord should resemble as shown in figure 4). Figure 4 4.5. Controlling the pump t...

  • Page 9

    409-10060 rev d 9 of 11 5. Maintenance and inspection 5.1. Before storing the pump perform the following steps after the piston has reached the lowest position: 1. Remove the battery cartridge. 2. Disconnect the plug of the remote control cord. Note be sure the cord is not pulled, or becomes loose o...

  • Page 10

    409-10060 rev d 10 of 11 5.4. Oil leaks in most cases, it is possible to repair oil leaks as follows: 1. Remove the coupler at the point of the leak. 2. Carefully remove the sealing tape (ptfe tape) from the screw. 3. Wrap the new sealing tape one and a half times around the screw head. 4. Begin wra...

  • Page 11

    409-10060 rev d 11 of 11 problem cause solution w hen “on" button is pressed, nothing happens defective electrical supply defective circuit board remote control connection wire is disconnected check the electrical connection. Consult supportcenter for repair service pressure does not increase (no pr...

  • Page 12: Mouser Electronics

    Mouser electronics authorized distributor click to view pricing, inventory, delivery & lifecycle information: te connectivity : 1804111-1.