Summary of 20
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Vacon 20 ac drives quick guide ®.
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Safety vacon • 1 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 this quick guide includes the steps that will enable you to easily install and setup your vacon 20 frequency converter. Before putting your drive into operation, download and read the complete vacon 20 user manual from w...
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2 • vacon safety tel. +358 (0)201 2121 • fax +358 (0)201 212205 1 note! English and french product manuals with applicable information on safe- ty, warnings, and cautions can be downloaded from www.Vacon.Com/down- loads . Remarque vous pouvez télécharger les versions anglaise et française des manuel...
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Installation vacon • 3 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2. Installation 2.1 mechanical installation there are two possible ways to mount vacon 20 on the wall. For mi1 - mi3, either screw or din rail mounting; for mi4 - mi5, either screw or flange mounting. Figure 1: scr...
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4 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 figure 3: din rail mounting, mi1 - mi3 note! See the mounting dimensions on the back of the drive. Leave free space for cooling above (100 mm), below (50 mm), and on the sides (20 mm) of vacon 20! (for mi1 - mi3, side-by-side in...
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Drive outline opening outline installation vacon • 5 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 5: flange mounting cutout dimensions for mi4 (unit of measure: mm) figure 6: flange mounting cutout dimensions for mi5 (unit of measure: mm) drive outline opening outline.
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6 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 figure 7: flange mounting depth dimensions for mi4 and mi5 (unit of measure: mm) m15 m14.
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Installation vacon • 7 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 . Figure 8: attaching the pe plate and api cable support, mi1 - mi3 figure 9: attaching the pe plate and api cable support, mi4 - mi5 attach this plate before installing the power cables attach the support after in...
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8 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 2.2 cabling and connections 2.2.1 power cabling note: the tightening torque for power cables is 0.5 - 0.6 nm (4-5 in-lbs). Figure 10: vacon 20 power connections, mi1 figure 11: vacon 20 power connections, mi2 - mi3 1~ (230v) 3~ ...
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Installation vacon • 9 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 12: vacon 20 power connections, mi4 figure 13: vacon 20 power connections, mi5 mains motor motor out brake resistor 3~ (380, 480v) mains motor motor out brake resistor 3~ (380, 480v).
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10 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 2.2.2 control cabling figure 14: open the lid (mi1 - mi3) figure 15: open the lid (mi4 - mi5).
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Installation vacon • 11 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 16: install the control cables (mi1 - mi3) figure 17: install the control cables (mi4 - mi5) strip the plastic cable coating for 360°earthing control cable tightening torque: 0.4 nm.
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12 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 2.2.3 allowed option boards in vacon20 see below for the allowed option board slots: note! When opt-b1 / opt-b4 used in vacon20, +24vdc (±10%, min.300ma) power should be supplied to terminal 6 (+24_out) and terminal 3 (gnd) in ...
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Installation vacon • 13 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2 3 4.
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14 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 5 6.
Page 17: Vacon 20
Vacon 20 api vacon • 15 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3. Control i/o and terminals terminal signal factory preset description 1 +10 vref ref voltage out maximum load 10 ma 2 ai1 analog signal in 1 freq reference p) 0 - 10 v, ri = 250 kΩ 3 gnd i/o signal ground 6 24 v...
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16 • vacon vacon 20 api tel. +358 (0)201 2121 • fax +358 (0)201 212205 3 figure 18: microswitchs vacon 20 i/o terminals: terminal signal factory preset description 3 gnd i/o signal ground 6 24 vout 24 v output for dis %, max load 50 ma 7 di_c digital input com- mon digital input common for di1-di6 8...
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Navigation & startup vacon • 17 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4. Navigation and startup 4. 1 the main menus of vacon 20 figure 19: the main menu of vacon 20 f wd r ev i/o k ey pa d b u s re f m on pa r sys sys sys sys sys sys sys sys fa u lt a l ar m s to p r e a d y...
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18 • vacon navigation & startup tel. +358 (0)201 2121 • fax +358 (0)201 212205 4 4.2 putting into operation and startup wizard 4.2.1 steps to put the drive into operation: 4.2.2 startup wizard vacon 20 runs the startup wizard when the machine is powered up for the first time. The wizard is run by se...
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Navigation & startup vacon • 19 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 figure 20: vacon 20 startup wizard (standard application) fau lt alarm sto p ready run ref mon par sys fau lt alarm stop ready run ref mon par sys fau lt alarm sto p ready run ref mon par sys fwd rev i/o k...
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20 • vacon navigation & startup tel. +358 (0)201 2121 • fax +358 (0)201 212205 4 figure 21: drive setup 1 2 3 4 selections: parameters affected: p1.7 current limit (a) p1.8 motor control mode p1.15 torque boost p2.2 start function p2.3 stop function p3.1 min frequency p4.2 acc. Time (s) p4.3 dec tim...
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Monitoring & parameters vacon • 21 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5. Monitoring and parameters note! This guide is for the standard application of vacon 20. If you need detailed parameter descriptions, please download the user manual from www.Vacon.Com -> support & do...
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22 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 v2.11 analog input e1 % 61 analog input signal 1 in % from option board; hidden until an option board is connected v2.12 analog output e1 % 31 analog output signal 1 in % from option board; hidden until an option boa...
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Monitoring & parameters vacon • 23 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 v3.1 drive status word 43 bit-code status of drive b0 = ready b1 = run b2 = reverse b3 = fault b6 = runenable b7 = alarmactive b12 = runrequest b13 = motorregulatoractive v3.2 application status word 89...
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24 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.2 quick setup parameters (virtual menu; displays when par. 17.2 = 1) code parameter min max unit default id note motor nominal voltage 180 690 v varies 110 check rating plate on motor. Motor nominal frequency 30.00...
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Monitoring & parameters vacon • 25 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p3.4 preset speed 0 p3.1 p3.2 hz 5.00 180 preset speed 0 is used as frequency reference when p3.3 = 1 p3.5 preset speed 1 p3.1 p3.2 hz 10.00 105 activated by digital inputs p3.6 preset speed 2 p3.1 p3.2...
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26 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.3 motor settings (control panel: menu par -> p1) code parameter min max unit default id note motor nominal voltage 180 690 v varies 110 check rating plate on motor motor nominal fre- quency 30.0 0 320.0 0 hz 50.00 ...
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Monitoring & parameters vacon • 27 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 brake chopper 0 2 0 504 0 = disabled 1 = enabled: always 2 = run state brake chopper level 0 911 v varies 1267 brake chopper control acti- vation level in volt. For 240 v supply: 240*1.35*1.18 = 382 v f...
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28 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 note: * these parameters are only available in power sw fwp00001v026 included in fw01070v010 or later version. Note: these parameters display when p17.2 = 0. Modulator type 0 65535 28928 648 modulator configuration w...
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Monitoring & parameters vacon • 29 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.4 start/stop setup (control panel: menu par -> p2) code parameter min max unit default id note p2.1 remote control place selection 0 2 0 172 0 = i/o terminals 1 = fieldbus 2 = keypad start function 0 ...
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30 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.5 frequency references (control panel: menu par -> p3) note: these parameters display when p17.2 = 0. Code parameter min max unit default id note min frequency 0.00 p3.2 hz 0.00 101 minimum allowed fre- quency refe...
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Monitoring & parameters vacon • 31 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.6 ramp and brake setup (control panel: menu par -> p4) code parameter min max unit default id note ramp s-shape 1 0.0 10.0 s 0.0 500 0 = linear >0 = s-curve ramp time acceleration time 1 0.1 3000.0 s ...
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32 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 p4.13 accel2 frequency threshold 0.00 p3.2 hz 0.00 527 0.00 = disabled p4.14 decel2 frequency threshold 0.00 p3.2 hz 0.00 528 0.00 = disabled p4.15 external brake: open delay 0.00 320.00 s 0.20 1544 delay to open bra...
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Monitoring & parameters vacon • 33 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.7 digital inputs (control panel: menu par -> p5) code parameter min max unit default id note p5.1 i/o control signal 1 0 varies 1 403 0 = not used 1 = di1 2 = di2 3 = di3 4 = di4 5 = di5 6 = di6 7 = d...
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34 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.8 analog inputs (control panel: menu par -> p6) code parameter min max unit default id note p6.1 ai1 signal range 0 1 0 379 0 = 0 - 100% ( 0 - 10 v) 1 = 20% - 100% ( 2 - 10 v) p6.2 ai1 custom min -100.00 100.00 % 0...
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Monitoring & parameters vacon • 35 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.9 pulse train/encoder (control panel: menu par -> p7) code parameter min max unit default id note p7.1 min pulse fre- quency 0 10000 hz 0 1229 pulse frequency to be interpreted as a 0% sig- nal. P7.2 ...
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36 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.10 digital outputs (control panel: menu par -> p8) code parameter min max unit default id selections p8.1 ro1 signal selection 0 varies 2 313 0 = not used 1 = ready 2 = run 3 = fault 4 = fault inverted 5 = warning ...
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Monitoring & parameters vacon • 37 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.11 analog outputs (control panel: menu par -> p9) p8.13 doe4 signal selection 0 varies 0 1390 see 8.1, hidden until an option board is connected p8.14 doe5 signal selection 0 varies 0 1391 see 8.1, hi...
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38 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 p9.7 analog output e1 scaling 0.0 1000.0 % 100.0 476 see p9.3, hidden until an option board is connected p9.8 analog output e1 filter time 0.00 10.00 s 0.10 473 see p9.4, hidden until an option board is connected p9....
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Monitoring & parameters vacon • 39 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.12 fieldbus data-mapping (control panel: menu par -> p10) code parameter min max unit default id note p10.1 fb data output 1 selection 0 varies 0 852 0 = frequency reference 1 = output reference 2 = m...
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40 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.13 prohibited frequencies (control panel: menu par -> p11) 5.14 limit supervisions (control panel: menu par -> p12) code parameter min max unit default id note p11.1 prohibit frequency range 1 low limit 0.00 p3.2 h...
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Monitoring & parameters vacon • 41 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.15 protections (control panel: menu par -> p13) p12.10 temperature supervision input 1 7 1 1431 binary-code selection of signals to use for tem- perature supervision b0 = temperature input 1 b1 = temp...
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42 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 mtp: ambient temperature -20 100 °c 40 705 environment tempera- tion mtp: zero speed cooling 0.0 150.0 % 40.0 706 cooling as % at 0 speed mtp: thermal time constant 1 200 min varies 707 motor thermal time con- stant ...
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Monitoring & parameters vacon • 43 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 note: * these parameters are only available in power sw fwp00001v026 included in fw01070v010 or later version. Note: these parameters are shown when p17.2 = 0. 5.16 fault autoreset parameters (control p...
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44 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.17 pid control parameters (control panel: menu par -> p15) code parameter min max unit default id note p15.1 setpoint source selection 0 varies 0 332 0 = fixed setpoint % 1 = ai1 2 = ai2 3 = processdatain1 (0 -100%...
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Monitoring & parameters vacon • 45 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p15.9 d time 0.00 10.00 s 0.00 132 derivative time p15.10 error inversion 0 1 0 340 0 = direct (feedback point ->increase pid out- put) 1 = inverted (feedback > setpoint ->decrease pid output) p15.11 sl...
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46 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 note: these parameters are shown when p17.2 = 0. 5.18 motor c (control panel: menu par -> p16) 5.19 easy usage menu (control panel: menu par -> p17) p15.22 temperature min value -50.0/ 223.2 p15.23 0.0 1706 temperatu...
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Monitoring & parameters vacon • 47 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 note: * these parameters are only available in power sw fwp00001v026 included in fw01070v010 or later version. P17.4 application access pass- word* 0 30000 0 2362 input the right password could review p...
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48 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.20 system parameters code parameter min max default id note software information (menu sys -> v1) v1.1 api sw id 2314 v1.2 api sw version 835 v1.3 power sw id 2315 v1.4 power sw version 834 v1.5 application id 837 ...
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Monitoring & parameters vacon • 49 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p2.6 parity type 0 2 0 813 0 = none 1 = even 2 = odd the stop bit is 2-bit when parity type is 0 = none; the stop bit is 1-bit when parity type is 1 = even or 2 = odd p2.7 communication timeout 0 255 10...
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50 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 v2.1 communication status 14014 status of modbus communication. Format: xxxx.Y, x = devicenet msg counter y = devicenet status 0 = non-existent or no bus power 1 = configuring state 2 = established 3 = timeout p2.2 o...
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Monitoring & parameters vacon • 51 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p2.2 sensor 2 type 0 6 0 14073 0 = no sensor 1 = pt100 2 = pt1000 3 = ni1000 4 = kty84 5 = 2 x pt100 6 = 3 x pt100 p2.3 sensor 3 type 0 6 0 14074 0 = no sensor 1 = pt100 2 = pt1000 3 = ni1000 4 = kty84 ...
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52 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 save parameter set to panel 0 1 0 hidden when connected to pc. Restore parameter set from panel 0 1 0 hidden when connected to pc. F5.X active fault menu f6.X fault history menu code parameter min max default id note...
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Fault tracing vacon • 53 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 6 6. Fault tracing fault code fault name fault code fault name 1 overcurrent 27 back emf protection 2 overvoltage 29 thermistor fault 3 earth fault 34 internal bus communica- tion 8 system fault 35 application faul...
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54 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 7. General data dimensions and weight frame height (mm) width (mm) depth (mm) weight (kg) mm inch mm inch mm inch kg lb. Mi1 157 6.2 66 2.6 98 3.9 0.5 1.1 mi2 195 7.7 90 3.5 102 4 0.7 1.5 mi3 262 10.3 100 3.9 109 4.3 1 2.2 mi4 ...
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General data vacon • 55 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 emc immunity complies with en50082-1, -2, en61800-3 emissions (see detailed descrip- tions in vacon 20 user manual at www.Vacon.Com) 230 v: complies with emc category c2; with internal rfi filter. Mi4 and 5 comply...
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56 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 - the drive can be connected to the power supply with the above-mentioned fuses. The short circuit current of the power supply cannot exceed 50 ka - use cables with heat resistance of at least +70 °c. - the fuses also function ...
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General data vacon • 57 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 vacon 20 power ratings *the maximum ambient operating temperature for this drive is +40°c ! Mains voltage 208 - 240 v, 50/60 hz, 1~ series fre- quency converter type rated loadability motor shaft power nominal inp...
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58 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 mains voltage 115 v, 50/60 hz, 1~ series fre- quency converter type rated loadability motor shaft power nominal input cur- rent mechanical size weight (kg) 100% continu- ous current i n [a] 150% over- load current [a] p [hp] p ...
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General data vacon • 59 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 note 1: the input currents are calculated values with 100 kva line transformer sup- ply. Note 2: for pm engine, please select the drive power rating according to engine shaft power, not rated current. Quick modbus...
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Document id: rev. F1 manual authoring: documentation@vacon.Com vacon plc. Runsorintie 7 65380 vaasa finland subject to change without prior notice © 2013 vacon plc. Find your nearest vacon office on the internet at: www.Vacon.Com.