Summary of 20
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Vacon 20 ac drives quick guide ®.
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Safety vacon • 1 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 this quick guide includes the essential steps for easy installation and setup of your vacon 20 frequency converter. Before commissioning your drive, download and read the complete vacon 20 user manual available at: http:...
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2 • vacon safety tel. +358 (0)201 2121 • fax +358 (0)201 212205 1 note! You can download the english and french product manuals with applica- ble safety, warning and caution information from http://drives.Danfoss.Com/ knowledge-center/technical-documentation/ . Remarque vous pouvez télécharger les v...
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Installation vacon • 3 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2. Installation 2.1 mechanical installation there are two possible ways to mount vacon 20 in the wall. For mi1 - mi3, either screw or din-rail mounting; for mi4 - mi5, screw or flange mounting. Figure 1: screw moun...
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4 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 figure 3: din-rail mounting, mi1 - mi3 note! See the mounting dimensions on the back of the drive. Leave free space for cooling above (100 mm), below (50 mm), and on the sides (20 mm) of vacon 20! (for mi1 - mi3, side-to-side in...
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Drive outline opening outline installation vacon • 5 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 5: flange mounting cutout dimensions for mi4 (unit: mm) figure 6: flange mounting cutout dimensions for mi5 (unit: mm) drive outline opening outline.
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6 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 figure 7: flange mounting depth dimensions for mi4 and mi5 (unit: mm) m15 m14.
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Installation vacon • 7 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 . Figure 8: attaching the pe-plate and api cable support, mi1 - mi3 figure 9: attaching the pe-plate and api cable support, mi4 - mi5 attach this plate before installing the power cables attach the support after in...
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8 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 2.2 cabling and connections 2.2.1 power cabling note! Tightening torque for power cables is 0.5 - 0.6 nm (4-5 in.Lbs). Figure 10: vacon 20 power connections, mi1 figure 11: vacon 20 power connections, mi2 - mi3 1~ (230v) 3~ (230...
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Installation vacon • 9 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 12: vacon 20 power connections, mi4 figure 13: vacon 20 power connections, mi5 mains motor motor out brake resistor 3~ (380, 480v) mains motor motor out brake resistor 3~ (380, 480v).
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10 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 2.2.2 control cabling figure 14: open the lid mi1 - mi3 figure 15: open the lid mi4 - mi5.
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Installation vacon • 11 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 16: install the control cables, mi1 - mi3 figure 17: install the control cables, mi4 - mi5 strip the plastic cable coating for 360°earthing control cable tightening torque: 0.4 nm.
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12 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 2.2.3 allowed option boards in vacon20 see below for the allowed option boards in the slot: note! When opt-b1 / opt-b4 used in vacon20, +24vdc (±10%, min.300ma) power should be supplied to terminal 6 (+24_out) and terminal 3 (g...
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Installation vacon • 13 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2 3 4.
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14 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 5 6.
Page 16: Vacon 20
Vacon 20 api vacon • 15 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3. Control i / o and terminals terminal signal factory preset description 1 +10 vref ref voltage out maximum load 10 ma 2 ai1 analogue signal in 1 freq reference p) 0 - 10 v, ri = 250 kΩ 3 gnd i / o signal ground ...
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16 • vacon vacon 20 api tel. +358 (0)201 2121 • fax +358 (0)201 212205 3 figure 18: microswitchs vacon 20 i / o terminals: 22 ro1 no relay out 1 active = run p) switching load: 250 vac / 3 a, 24v dc 3a 23 ro1 cm 24 ro2 nc relay out 2 active = fault p) switching load: 250 vac / 3 a, 24v dc 3a 25 ro2 ...
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Navigation & startup vacon • 17 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4. Navigation and startup 4. 1 the main menus of vacon 20 figure 19: the main menu of vacon 20 f wd r ev i/o k ey pa d b u s re f m on pa r sys sys sys sys sys sys sys sys fa u lt a l ar m s to p r e a d y...
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18 • vacon navigation & startup tel. +358 (0)201 2121 • fax +358 (0)201 212205 4 4.2 commissioning and startup wizard 4.2.1 commissioning steps: 4.2.2 startup wizard vacon 20 runs the startup wizard in first power-up. The wizard can be run by setting sys par.4.2 =1. The following figures show the pr...
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Navigation & startup vacon • 19 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 figure 20: vacon 20 startup wizard (standard application) fau lt alarm sto p ready run ref mon par sys fau lt alarm stop ready run ref mon par sys fau lt alarm sto p ready run ref mon par sys fwd rev i/o k...
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20 • vacon navigation & startup tel. +358 (0)201 2121 • fax +358 (0)201 212205 4 figure 21: drive setup 1 2 3 4 selections: parameters affected: p1.7 current limit (a) p1.8 motor control mode p1.15 torque boost p2.2 start function p2.3 stop function p3.1 min frequency p4.2 acc. Time (s) p4.3 dec tim...
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Monitoring & parameters vacon • 21 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5. Monitoring and parameters note! This guide is for vacon 20 standard application, if you need parameter de- scriptions for detail, please download the user manual on: http://drives.Dan- foss.Com/knowl...
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22 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 v2.11 analogue input e1 % 61 analogue input signal 1 in % from option board, hidden until an option board is connected v2.12 analogue output e1 % 31 analogue output signal 1 in % from option board, hidden until an op...
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Monitoring & parameters vacon • 23 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 v3.1 drive status word 43 bit codes status of drive b0 = ready b1 = run b2 = reverse b3 = fault b6 = runenable b7 = alarmactive b12 = runrequest b13 = motorregulatoractive v3.2 application status word 8...
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24 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.2 quick setup parameters (virtual menu, shows when par. 17.2 = 1) code parameter min max unit default id note motor nominal voltage 180 690 v varies 110 check rating plate on the motor. Motor nominal frequency 30.0...
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Monitoring & parameters vacon • 25 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p3.4 preset speed 0 p3.1 p3.2 hz 5.00 180 preset speed 0 is used as frequency reference when p3.3 = 1 p3.5 preset speed 1 p3.1 p3.2 hz 10.00 105 activated by digital inputs p3.6 preset speed 2 p3.1 p3.2...
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26 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.3 motor settings (control panel: menu par -> p1) code parameter min max unit default id note motor nominal voltage 180 690 v varies 110 check rating plate on the motor motor nominal frequency 30.0 0 320.0 0 hz 50.0...
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Monitoring & parameters vacon • 27 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 brake chopper 0 2 0 504 0 = disabled 1 = enabled: always 2 = run state brake chopper level 0 911 v varies 1267 brake chopper control acti- vation level in volt. For 240v supply: 240*1.35*1.18 = 382v for...
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28 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 note! * these parameters are only available in power sw fwp00001v026 included in fw0107v010 or later version. ** not more visible in version fw0107v012. Note! These parameters are shown, when p17.2 = 0. Modulator typ...
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Monitoring & parameters vacon • 29 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.4 start / stop setup (control panel: menu par -> p2) code parameter min max unit default id note p2.1 remote control place selection 0 2 0 172 0 = i / o terminals 1 = fieldbus 2 = keypad start functio...
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30 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.5 frequency references (control panel: menu par -> p3) note! These parameters are shown, when p17.2 = 0. Code parameter min max unit default id note min frequency 0.00 p3.2 hz 0.00 101 minimum allowed frequency r...
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Monitoring & parameters vacon • 31 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.6 ramps and brakes setup (control panel: menu par -> p4) code parameter min max unit default id note ramp s-shape 1 0.0 10.0 s 0.0 500 0 = linear >0 = s-curve ramp time acceleration time 1 0.1 3000.0 ...
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32 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 p4.13 accel2 frequency threshold 0.00 p3.2 hz 0.00 527 0.00 = disabled p4.14 decel2 frequency threshold 0.00 p3.2 hz 0.00 528 0.00 = disabled p4.15 external brake: open delay 0.00 320.00 s 0.20 1544 delay to open bra...
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Monitoring & parameters vacon • 33 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.7 digital inputs (control panel: menu par -> p5) code parameter min max unit default id note p5.1 i / o control signal 1 0 varies 1 403 0 = not used 1 = di1 2 = di2 3 = di3 4 = di4 5 = di5 6 = di6 7 =...
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34 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.8 analogue inputs (control panel: menu par -> p6) p5.17 motor preheat active 0 varies 0 1044 activates the motor pre- heat (dc-current) in stop state when parame- ter motor preheat func- tion is set to 2 see 5.1 p5...
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Monitoring & parameters vacon • 35 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.9 pulse train / encoder (control panel: menu par -> p7) code parameter min max unit default id note p7.1 min pulse fre- quency 0 10000 hz 0 1229 pulse frequency to be interpreted as a 0% sig- nal. P7....
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36 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.10 digital outputs (control panel: menu par -> p8) code parameter min max unit default id selections p8.1 ro1 signal selection 0 varies 2 313 0 = not used 1 = ready 2 = run 3 = fault 4 = fault inverted 5 = warning ...
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Monitoring & parameters vacon • 37 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.11 analogue outputs (control panel: menu par -> p9) p8.13 doe4 signal selection 0 varies 0 1390 see 8.1, hidden until an option board is connected p8.14 doe5 signal selection 0 varies 0 1391 see 8.1, ...
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38 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 p9.7 analogue output e1 scaling 0.0 1000.0 % 100.0 476 see p9.3, hidden until an option board is connected p9.8 analogue output e1 filter time 0.00 10.00 s 0.10 473 see p9.4, hidden until an option board is connected...
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Monitoring & parameters vacon • 39 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.12 fieldbus data-mapping (control panel: menu par -> p10) code parameter min max unit default id note p10.1 fb data output 1 selection 0 varies 0 852 0 = frequency reference 1 = output reference 2 = m...
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40 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.13 prohibited frequencies (control panel: menu par -> p11) 5.14 limit supervisions (control panel: menu par -> p12) code parameter min max unit default id note p11.1 prohibit frequency range 1 low limit 0.00 p3.2 h...
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Monitoring & parameters vacon • 41 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.15 protections (control panel: menu par -> p13) p12.10 temperature supervision input 1 7 1 1431 binary-coded selection of signals to use for tem- perature supervision b0 = temperature input 1 b1 = tem...
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42 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 mtp:ambient temperature -20 100 °c 40 705 environment tempera- tion mtp:zero speed cooling 0.0 150.0 % 40.0 706 cooling as % at 0 speed mtp:thermal time constant 1 200 min varies 707 motor thermal time con- stant sta...
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Monitoring & parameters vacon • 43 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 note! * these parameters are only available in power sw fwp00001v026 included in fw01070v010 or later version. Note! These parameters are shown, when p17.2 = 0. 5.16 fault autoreset parameters (control ...
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44 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.17 pid control parameters (control panel: menu par -> p15) code parameter min max unit default id note p15.1 setpoint source selection 0 varies 0 332 0 = fixed setpoint % 1 = ai1 2 = ai2 3 = processdatain1 (0 -100%...
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Monitoring & parameters vacon • 45 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p15.9 d time 0.00 10.00 s 0.00 132 derivative time p15.10 error inversion 0 1 0 340 0 = direct (feedback point ->increase pid out- put) 1 = inverted (feedback > setpoint ->decrease pid output) p15.11 sl...
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46 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 note! These parameters are shown, when p17.2 = 0. 5.18 motor c (control panel: menu par -> p16) 5.19 easy usage menu (control panel: menu par -> p17) p15.22 temperature min value -50.0/ 223.2 p15.23 0.0 1706 temperat...
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Monitoring & parameters vacon • 47 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 table 22: easy usage menu parameters note! * these parameters are only available in power sw fwp00001v026 included in fw01070v010 or later version. 5.20 system parameters p17.4 application access pass- ...
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48 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 p2.4 baud rate 0 8 5 811 0 = 300 1 = 600 2 = 1200 3 = 2400 4 = 4800 5 = 9600 6 = 19200 7 = 38400 8 = 57600 p2.6 parity type 0 2 0 813 0 = none 1 = even 2 = odd the stop bit is 2-bit when parity type is 0 = none; the ...
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Monitoring & parameters vacon • 49 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p2.4 canopen baud rate 3 8 6 14002 3 = 50 kbaud 4 = 100 kbaud 5 = 125 kbaud 6 = 250 kbaud 7 = 500 kbaud 8 = 1000 kbaud when devicenet e7 board has been installed, the comm. Parameters are as follows v2....
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50 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 v2.2 ip part2 0 255 14233 current ip address part2 v2.3 ip part3 0 255 14234 current ip address part3 v2.4 ip part4 0 255 14235 current ip address part4 v2.5 subnet mask p1 0 255 14236 current subnet mask part1 v2.6 ...
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Monitoring & parameters vacon • 51 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p2.19 protocol 1 2 1 14230 active protocol. 1= modbustcp, 2= profinetio 3=ethernet/ip p2.20 ip address mode 1 2 2 14231 ip mode. 1=dhcp, 2=fixed. When in dhcp mode,the ip address cannot be changed manua...
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52 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 p2.38 eip poduct code offset 0 99 0 14254 ethernet/ip product code offset. User can add value between 0 and 99 to product code base value. Final product code can be viewed from monitorin-menu. P2.41 modbus unit ident...
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Monitoring & parameters vacon • 53 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 v3.3 power on hours 829 v3.4 run counter: days 840 v3.5 run counter: hours 841 v3.6 fault counter 842 v3.7 panel parameter set status monitor hidden when connect with pc. Restore factory defaults 0 1 0 ...
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54 • vacon fault tracing tel. +358 (0)201 2121 • fax +358 (0)201 212205 6 6. Fault tracing fault code fault name fault code fault name 1 overcurrent 27 back emf protection 2 overvoltage 29 thermistor fault 3 earth fault 34 internal bus communica- tion 8 system fault 35 application fault 9 undervolta...
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General data vacon • 55 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7. General data dimensions and weight frame height(mm) width(mm) depth (mm) weight (kg) mm inch mm inch mm inch kg lb. Mi1 157 6.2 66 2.6 98 3.9 0.5 1.1 mi2 195 7.7 90 3.5 102 4 0.7 1.5 mi3 262 10.3 100 3.9 109 4....
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56 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 emc immunity complies with en50082-1, -2, en61800-3 emissions(see detailed descrip- tions in vacon 20 user manual at: http://drives.Dan- foss.Com/knowl- edge-center/ technical-docu- mentation/ ) 230v : complies with emc categor...
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General data vacon • 57 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 - with above-mentioned fuses, the drive can be connected to power supply the short circuit current of which is max 50 ka - use cables with heat resistance of at least +70 °c. - the fuses function also as cable ove...
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58 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 vacon 20 power ratings *the maximum ambient operating temperature of this drive is +40°c ! Mains voltage 208 - 240 v, 50 / 60 hz, 1~ series fre- quency converter type rated loadability motor shaft power nominal input current me...
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General data vacon • 59 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 mains voltage 115 v, 50 / 60 hz, 1~ series fre- quency converter type rated loadability motor shaft power nominal input current mechanical size weight (kg) 100% contin. Current i n [a] 150% over- load current [a] ...
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60 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 note 1: the input currents are calculated values with 100 kva line transformer supply. Note 2: for pm motor, please select the drive power rating according to motor shaft power, not rated current. Quick modbus setup mains volta...
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Document id: rev. H1 vacon ltd member of the danfoss group runsorintie 7 65380 vaasa finland www.Danfoss.Com.