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Vacon NX series User Manual

Manual is about: all in one

Summary of NX series

  • Page 1

    Vacon nx ac drives rfi-, du/dt- and sine-filters user manual ®.

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    Vacon • 1 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com table of contents document id:dpd01805a revision release date: 25.05.2016 1. General ....................................................................................................................... 2 1.1 intended use ........

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    1 vacon • 2 general tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 1. G eneral 1.1 intended use this document covers the following filter types: • rfi - filters on the input side, and • du/dt - filters and sine - filters on the output side of the (vacon nx) ac drive. 1.2 safety notice warning: all...

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    General vacon • 3 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 general safety instructions grounding screening 1.3 general ac drives do not supply a smoothly changing ac voltage to the motor, but a pulsed dc voltage. The sum of the three phase voltage does not sum to zero, as in th...

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    1 vacon • 4 general tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the high switching speeds give rise to emc effects, both as radiated disturbances as well as disturbance currents in galvanically connected cables. The radiated interference is usually grounded by the metallic enclosure of the driv...

  • Page 7

    Filter types vacon • 5 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2. F ilter types 2.1 rfi-filters 2.1.1 general the table 1 shows the filters used to make the vacon nx range of ac drives comply with en/iec 61800-3 for the domestic and industrial environment, in case the basic dr...

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    2 vacon • 6 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the vacon nx ac drives comply with the immunity requirements en/iec 61800-3; 2004, second environment as standard. Note that the filters rfi-0012-5-ip54 to rfi-0105-5-ip54 are designed to fit mechanically directly to the corre...

  • Page 9

    Filter types vacon • 7 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 footprint rfi-filter types can be installed in two ways. Back installation procedure is shown in figure 3 and side installation procedure is shown figure 4. Figure 3. Rfi filter back installation # reference # refe...

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    2 vacon • 8 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 4. Rfi filter side installation dimension data detailed dimension drawings in chapter 3.1. # reference # reference 1 ø7 2 max screw length for ac drive mounting; m6x16 a min. 20 mm 7121_00 1 1 1 2 2 a.

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    Filter types vacon • 9 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.1.3 external rfi filter types the external filters must be mounted close to the input of the drive or drive system. Note that the cable layout must be such, that the maximum physical separation exists between the...

  • Page 12

    2 vacon • 10 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 installation recommendations: the motor cable must be kept as short as possible both inside and outside the enclosure. This means that the optimum location for the drive is close to the driven motor in wall mounted units or c...

  • Page 13

    Filt er type s vacon • 11 2 4 -hour suppo rt +358 (0)2 01 2 12 57 5 • email: vaco n@vac o n. Co m 2 dimension data table 6. External rfi filter dimension data detailed dimension drawings in chapter 3.1. Dimensions weight filter type code drawing number a b c d e f g h i j k l l2 m n o s t u v w x y ...

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    2 vacon • 12 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.2 du/dt filters 2.2.1 general the vacon nx drives use igbt transistors as an output element. These semiconductors create the correct voltage to the motor switching it at very high speed (4 - 6 kv/s) with an unloaded igbt. T...

  • Page 15

    Filter types vacon • 13 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 voltage stress figure 6. Voltage pulse reflection the reflected voltage maximum value is 2 x dc link voltage, in practice 1,8...1,9 x udc. The voltage is fully developed at cable lengths > 5 m. Note that the dc li...

  • Page 16

    2 vacon • 14 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 typical values as a function of cable length are as follows: figure 7. Typical motor voltage p.U. As a function of motor cable length (m) due to the inductance in series with the load there is a voltage drop across the du/dt ...

  • Page 17

    Filter types vacon • 15 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 recommendations: figure 8 on page 15, table 7 and table 8 show the filter and motor requirements based on the nominal voltage level and iec & nema motor standards figure 8. Iec/tc60034-25: limiting curves of impul...

  • Page 18

    2 vacon • 16 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.2.2 du/dt filter types the available ip ratings are ip00, ip21 and ip54. Table 9. Du/dt-filter types *) ip00 filters dut-0012-6-0-p - dut-01500-6-0-p types are also available in ul listed accessories models. Filter type cod...

  • Page 19

    Filter types vacon • 17 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 suitability table 10. Drive suitability for 200vac air cooled drives table 11. Drive suitability for 500vac air cooled drives 200vac drive filter, ip00 class 200vac drive filter, ip 21 class filter, ip 54 class nx...

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    2 vacon • 18 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 table 12. Drive suitability for 690vac air cooled drives table 13. Drive suitability for 500vac liquid cooled drives 690vac drive filter, ip00 class 690vac drive filter, ip 21 class filter, ip 54 class nx_0005-0010 6 dut-0012...

  • Page 21

    Filter types vacon • 19 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 table 14. Drive suitability for 690vac liquid cooled drive 2.2.3 installation the connection of the du/dt and sine filters is shown in the figure below. Figure 9. Filter connection note! The maximum motor cable le...

  • Page 22

    2 vacon • 20 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the s- type du/dt filters are forced air cooled and require a 220 vac power supply for their fans. The filter has a build-in thermal switch, which indicates if the filter temperature has exceeded the safe limits. This nc cont...

  • Page 23

    Filter types vacon • 21 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 there are enclosure restrictions and details for selection and mounting when using ul listed accessories, ip00 du/dt-filter models. These restrictions and details should be noted during the filter assembly. For de...

  • Page 24

    2 vacon • 2 2 fi lte r ty pes te l. + 358 (0) 20 1 21 21 • fax +358 (0 )2 01 21 2 205 dimension data table 16. Du/dt-filter dimensions ip00 class detailed dimension drawings are in chapter 3.1. Filter type code drawing number dimensions a b c d e f g h i j k l m n p q r s dut-0012-6-0-p 70cmc10253 1...

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    Filter types vacon • 23 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 table 17. Du/dt-filter terminal dimension & mounting notifications ip00 class detailed dimension drawings are in chapter 3.1. Filter type code drawing number connection size connection torque (nm) weight (kg) moun...

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    2 vacon • 2 4 fi lte r ty pes te l. + 358 (0) 20 1 21 21 • fax +358 (0 )2 01 21 2 205 table 18. Du/dt-filter dimensions ip21 & p54 class table 19. Du/dt-filter terminal dimension & mounting notifications ip21 &ip54 class filter type code drawing number dimensions a b c d e f g h i j k l m n p q r s ...

  • Page 27

    Filter types vacon • 25 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.3 sine filters 2.3.1 general if the motor cannot withstand any additional voltage stresses, or the du/dt filter does not decrease them sufficiently, a sine filter can be used. The sine filter is also lc filter, ...

  • Page 28

    2 vacon • 26 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 2.3.2 sine filter types table 20. Sine filter type filter type code manufacturer's part code rated voltage, 3~[vac] nominal current at 40°c [a] nominal current at 50°c [a] power loss at 40°c [w] ip class sin-0010-5-0-p 921-93...

  • Page 29

    Filter types vacon • 27 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 the available ip ratings are ip00 and ip54. Suitability table 21. Drive suitability table for 200vac air cooled drives table 22. Drive suitability table for 500vac and 690vac air cooled drives 200vac drive filter,...

  • Page 30

    2 vacon • 28 filter types tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 table 23. Drive suitability table for 500vac and 690 vac liquid cooled drives 2.3.3 installation the sine filter connection is shown in figure 9 on page 19. Note! The maximum motor cable length for the sine filter is 300m. If...

  • Page 31

    Filt er type s vacon • 29 2 4 -hour suppo rt +358 (0)2 01 2 12 57 5 • email: vaco n@vac o n. Co m 2 dimension data table 24. Sine filter dimensions 1/2 filter type code drawing number dimensions a b c d e f g h i j k l m n p q r s t u v w x 3sin-0004-5-5-p 70cmc10256 200±2 256+4/-2 133±2 200±2 230±2...

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    2 vacon • 3 0 fi lte r ty pes te l. + 358 (0) 20 1 21 21 • fax +358 (0 )2 01 21 2 205 table 25. Sine filter dimensions 2/2 filter type code drawing number dimensions a b c d e f g h i j k l 3sin-0270-5-0-p 70cmc10331 360±2 330±2 500±2 193±2 300±2 171±2 143±2 11±0,5 475±2 - 240±2 319±2 3sin-0410-5-0-...

  • Page 33

    Filter types vacon • 31 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 table 26. Sine-filter terminal dimension & mounting notifications detailed dimension drawings in chapter 3.1. Filter type code drawing number connection size connection torque (nm) weight (kg) mounting terminal gr...

  • Page 34

    3 vacon • 32 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3. D rawings and diagrams 3.1 dimension drawings 3.1.1 rfi footprint filters figure 11.70ctc1100857 rev. B frame size 4 # reference # reference a wire 4x2, 5 mm 2 b line connector; min 5 mm 2 , max 16 (solid 25) mm 2...

  • Page 35

    Drawings and diagrams vacon • 33 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 12. 70ctc1100865 rev. C frame size 5 # reference # reference a stripping for all wires cable 4x10 mm 2 b load c line connector; min 0,5 mm 2 , max 16 (solid 25) mm 2 stripping length 16 mm tighteni...

  • Page 36

    3 vacon • 34 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 13.70ctc1100869 rev. B frame size 6 # reference # reference a yellow-green b stripping for all wires c load d line connector; min 16 mm 2 , max 50 mm 2 stripping length 24 mm tightening torque 6...8 nm e cable...

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    Drawings and diagrams vacon • 35 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 14.70ctc1100887 rev. B frame size 7 # reference # reference a load b line connector; min 35 mm 2 , max 95 mm 2 tightening torque 15...20 nm c max screw length for ac drive mounting; m6x16 100 Ø9 (m...

  • Page 38

    3 vacon • 36 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.1.2 external rfi filters figure 15.70cmc10375 rev. A figure 16.70cmc10376 rev. A i j h c l f g b k e a d 7133_00 70cmc10375 rev.A 7134_00 m j g e e f h o c l a i n d k u u b 70cmc10376 rev.A.

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    Drawings and diagrams vacon • 37 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 17.70cmc10377 rev. A figure 18.70cmc10378 rev. A 7135_00 m j g e e f h o c l a i d u u n k b 70cmc10377 rev.A 7136_00 d a e i j h f g k l c b 70cmc10378 rev.A.

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    3 vacon • 38 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 19.70cmc10379 rev. A 3.1.3 du/dt- and sine-filters figure 20.70cmc10253 rev. A 7137_00 w z v x y 70cmc10379 rev.A e g h c f d b a peu1u2v1v2w1w2 7138_00 70cmc10253 rev.A.

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    Drawings and diagrams vacon • 39 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 21.70cmc10254 rev. A g h c a k l m n b d i j u m m m m m m n n n v s s q t r p x e f 7139_00 70cmc10254 rev.A.

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    3 vacon • 40 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 22.70cmc10255 rev. A # reference # reference h cable max diameter g h c a d b e f 7140_00 70cmc10255 rev.A.

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    Drawings and diagrams vacon • 41 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 23.70cmc10256 rev. A # reference # reference h cable max diameter g e k h a d b j c i 7141_00 70cmc10256 rev.A.

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    3 vacon • 42 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 24.70cmc10257 rev. A # reference # reference h cable max diameter f e g h k i a d b j m l c 7142_00 70cmc10257 rev.A.

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    Drawings and diagrams vacon • 43 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 25.70cmc10258 rev. A # reference # reference h cable max diameter f e g h a d b c 7143_00 70cmc10258 rev.A.

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    3 vacon • 44 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 figure 26.70cmc10321 rev. A figure 27.70cmc10322 rev. A e i h k c g f f a w v u w1 v1 u1 d b 7144_00 70cmc10321 rev.A e i h m l b a g g f f w v u c k j w1 v1 u1 d 7145_00 70cmc10322 rev.A.

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    Drawings and diagrams vacon • 45 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 figure 28.70cmc10330 rev. A figure 29.70cmc10331 rev. A e h a g f d b c 7146_00 70cmc10330 rev. A e a d b n c v x w p pe pe pe u2 u2 u2 u2 u2 u1 v2 v2 v2 v2 v2 v1 w2 7147_00 w2 w2 w2 w2 w1 u1 v1 w1 u1 u1 ...

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    3 vacon • 46 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.2 du/dt-filters in enclosed drive the figure below represents a du/dt filter with drive and main switch in enclosure. The main dimen- sions of the drive are 2200mm x 600mm x 600mm (hxwxd). This representation inclu...

  • Page 49

    Drawings and diagrams vacon • 47 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 • in nfs_chk is illustrated 2 x chokes up to 650a each in a single enclosure with semiconduc- tor fuses. The main dimensions of the drive are 2000mm x 400mm x 600mm (hxwxd). • in ius_12_dut ctrl is shown ...

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    3 vacon • 48 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the figure below represents a du/dt filter with drives in enclosure. The main dimensions of the drive are 2200mm x 800mm x 600mm (hxwxd). This representation includes all du/dt filters up to 1500a with or without dri...

  • Page 51

    Drawings and diagrams vacon • 49 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 in the figure below, there is two du/dt filters in a single enclosure. The main dimensions of the drive are 2200mm x 400mm x 600mm (hxwxd). This representation includes two du/dt filters up to 600a in sin...

  • Page 52

    3 vacon • 50 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the figure below represents a du/dt filter with drive and main switch in enclosure. The main dimen- sions of the drive are 2000mm x 400mm x 600mm (hxwxd). This representation includes all du/dt filters up to 2x80a or...

  • Page 53

    Drawings and diagrams vacon • 51 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 the figure below represents a du/dt filter up to 1500a in a single enclosure with control plate, con- trol units, control auxiliaries and other accessories. The main dimensions of the drive are 2000mm x 6...

  • Page 54

    3 vacon • 52 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 3.3 safe operating area for du/dt-filters the safe operating area for dut 0280 6 0 s is shown in the figure below - assuming a cable capacitance of 750 pf/m. The values should be scaled in accordance with the actual ...

  • Page 55

    Drawings and diagrams vacon • 53 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 the safe operating area for dut 0420 6 0 s is shown in the figure below - assuming a cable capacitance of 800 pf/m. The values should be scaled in accordance with the actual cable capaci- tance. In case o...

  • Page 56

    3 vacon • 54 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the safe operating area for dut 0590 6 0 s is shown in the figure below - assuming a cable capacitance of 1700 pf/m. The values should be scaled in accordance with the actual cable capaci- tance. In case of multiple ...

  • Page 57

    Drawings and diagrams vacon • 55 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 the safe operating area for dut 0820 6 0 s is shown in the figure below - assuming a cable capacitance of 1700 pf/m. The values should be scaled in accordance with the actual cable capaci- tance. In case ...

  • Page 58

    3 vacon • 56 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 the safe operating area for dut 1250 6 0 s and dut 1600 6 0 s is shown in the figure below - assuming a cable capacitance of 1700 pf/m. The values should be scaled in accordance with the ac- tual cable capacitance. I...

  • Page 59

    Drawings and diagrams vacon • 57 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3.4 output current for frequency operation p-type du/dt filters figure 41.P-type du/dt filters output current derating as a function of output frequency 60 80 100 120 140 0% 10% 20% 30% 40% 50% 60% 70% 80...

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    3 vacon • 58 drawings and diagrams tel. +358 (0) 201 2121 • fax +358 (0)201 212 205 s-type du/dt filters figure 42.S-type du/dt filters output current derating as a function of output frequency 0 20 40 60 60 80 80 70 100 100 90 110 120 135 140 120 7129_en f [hz] i/in [%].

  • Page 61

    Drawings and diagrams vacon • 59 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 sine filters figure 43.Sine filters output current derating as a function of output frequency 60 80 70 110% 100% 90% 80% 70% 60% 50% 40% 100 90 7155_en f [hz] i/in.

  • Page 62

    Document id: rev. A sales code: doc-nxfilters+dluk vacon ltd member of the danfoss group runsorintie 7 65380 vaasa finland www.Danfoss.Com.