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Vacuubrand CVC 3000 Instructions For Use Manual

Manual is about: Vacuum

Summary of CVC 3000

  • Page 1

    Technology for vacuum systems vacuum controller cvc 3000 vacuum controller instructions for use original instructions n°: 999151_en_online.

  • Page 2

    Imprint 2 n°: 999151_en_cvc3000_online/20.07.2017 original instructions keep for future use! This manual is only to be used and distributed in its complete and original form. It is strictly the users’ responsibility to check carefully the validity of this manual with respect to his product. Thank yo...

  • Page 3: 1   Introduction

    Content 3 n°: 999151_en_cvc3000_online/20.07.2017 1 introduction 7 1.1 user information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2 about this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2.1 display conventions . . . . . . . . . . . . . . . . ....

  • Page 4: 6   Operation

    Content 4 n°: 999151_en_cvc3000_online/20.07.2017 5 operating and display elements 34 5.1 operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.1.1 selection knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.1.2 control panel . . . . . . . . . . . . . . ...

  • Page 5: 8   Resolving Problems

    Content 5 n°: 999151_en_cvc3000_online/20.07.2017 7.3 configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 7.3.1 content selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 7.3.2 submenus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 7....

  • Page 6

    6 n°: 999151_en_cvc3000_online/20.07.2017 first steps (delivery status) first steps first steps on delivery status select language and units.

  • Page 7: 1   Introduction

    Introduction 7 n°: 999151_en_cvc3000_online/20.07.2017 1 introduction this manual is part of your product. It provides important instruc‑ tions for safe use of the product. Read this manual completely in order to understand proper use of your product. 1.1 user information safety read this manual tho...

  • Page 8: Contact

    Introduction 8 n°: 999151_en_cvc3000_online/20.07.2017 contact please ask for replacement in case of an incomplete manual or download instructions for use on our web page: www.Vacuubrand.Com contact us regarding any questions about this product, if you need further information, or to provide us with...

  • Page 9: Notice

    Introduction 9 n°: 999151_en_cvc3000_online/20.07.2017 notice notice for a potentially harmful situation. Disregarding the notice could lead to material damage. Additional notes > information or specific use recommendation, which must be observed. > important information for the proper operation. > ...

  • Page 10: Additional Icons

    Introduction 10 n°: 999151_en_cvc3000_online/20.07.2017 additional icons positive example – do! Result – o. K. Negative example – do not! Refers to content of this manual. Refers to content of other documents. Press selection knob or key. Turn selection knob push and hold key push and turn selection...

  • Page 11: 1.2.4  Abbreviations

    Introduction 11 n°: 999151_en_cvc3000_online/20.07.2017 1.2.4 abbreviations abs. Absolute atm standard atmospheric pressure cvc 3000 controller d i (di) interior diameter dn nominal diameter ` atex equipment labeling ek emission condenser ex* outlet fkm fluoroelastomer gr. Size hh:mm:ss time setting...

  • Page 12: 2   Safety Instructions

    Safety instructions 12 n°: 999151_en_cvc3000_online/20.07.2017 2 safety instructions all safety instructions must be observed by all individuals working with the product described here. The safety instructions are valid for the complete life cycle of the product. 2.1 working conditions use the produ...

  • Page 13: Cvc 3000

    Safety instructions 13 n°: 999151_en_cvc3000_online/20.07.2017 controlling explosive atmoshpere, which does not compare to the atex approval of the cvc 3000  see rating plate. Unauthorized modifications an the use of accessories and spare parts that are not recommended by the manufacturer. Use in m...

  • Page 14: 2.2  Target Groups

    Safety instructions 14 n°: 999151_en_cvc3000_online/20.07.2017 2.2 target groups ensure that the controller is only operated by authorized and skilled personnel. Users need to have the corresponding skills and qualifications for doing the job listed in the table user permissions . 2.2.1 user permiss...

  • Page 15: 2.3  Safety Precautions

    Safety instructions 15 n°: 999151_en_cvc3000_online/20.07.2017 2.3 safety precautions products of vacuubrand gmbh + co kg are subject to high quality tests with goals for safety and operation. Prior to delivery each product has been tested thoroughly. 2.3.1 protective clothing no special protective ...

  • Page 16: Notice

    Safety instructions 16 n°: 999151_en_cvc3000_online/20.07.2017 sources of error during connection notice measuring error due to an obstructed vacuum line. > > prevent overpressure > 1060 mbar (> 795 torr) in the piping system. Condensate can falsify the measurement. Position the vacuum hose in such ...

  • Page 17: Atex Marking

    Safety instructions 17 n°: 999151_en_cvc3000_online/20.07.2017 when using remote control please regard the following: > coordinate planned projects with colleagues sharing the equipment. > if necessary inform colleagues that you plan to use the remote control. > avoid different, parallel settings. I...

  • Page 18: 2.4  Safety and Service

    Safety instructions 18 n°: 999151_en_cvc3000_online/20.07.2017 2.4 safety and service safety regulations that apply to your work environment also apply to persons who perform service works, especially in the handling of hazardous materials. 2.4.1 meaning health and safety clearance products which ar...

  • Page 19: Proofed and Confirmed.

    Safety instructions 19 n°: 999151_en_cvc3000_online/20.07.2017 5. Before returning the product, please send the signed health and safety clearance form to your local supplier or our service department. For all service works the safety clearance needs to be proofed and confirmed. > did your product g...

  • Page 20: 3   Product Description

    Product description 20 n°: 999151_en_cvc3000_online/20.07.2017 3 product description goods arrival check the shipment for transport damage and completeness. > report any transit damage immediately to the supplier. Notice condensate can damage the controller. A large temperature difference between st...

  • Page 21: Front

    Product description 21 n°: 999151_en_cvc3000_online/20.07.2017 front 1 2 3 4 1 chemically resistant plastic housing 2 lc display 3 control panel and product name 4 selection knob rear side 9 5 7 10 6 11 8 11 5 ports for vacuu·bus ® components 6 mains connection ` power supply unit ` vario ® diaphrag...

  • Page 22: 3.2  Functionality

    Product description 22 n°: 999151_en_cvc3000_online/20.07.2017 3.2 functionality the controller manages vacuum processes by controlling vacuum pumps, in‑line isolation‑ and/or air admittance valves. It controls process vacuum, cooling water and venting to demand. Valves and/or vacuum pumps are neces...

  • Page 23: 3.3  Operation Modes

    Product description 23 n°: 999151_en_cvc3000_online/20.07.2017 3.3 operation modes up to 5 different operation modes are selectable at the controller. Specific modifications can be realized by indivudual mode me‑ nus. Selectable operation modes pump down vac control program auto mode vacuulan for mo...

  • Page 24: Installation Conditions

    Installation and connection 24 n°: 999151_en_cvc3000_online/20.07.2017 4 installation and connection the controller is designed for installation directly at the workplace. > observe all specifications for installation, connection and operation according to technical data, see chapter 10.1.1 technica...

  • Page 25: 4.1.2  Built‑In Version

    Installation and connection 25 n°: 999151_en_cvc3000_online/20.07.2017 4.1.2 built‑in version the cvc 3000 can be used as built‑in version fixed with spring clips; e. G., as front controller of a vario ® pump, built into a cable duct cover or into the cut‑out of a switch cabinet. Cut‑out for switch ...

  • Page 26: 4.1.4  Examples of Use

    Installation and connection 26 n°: 999151_en_cvc3000_online/20.07.2017 example vario ® pump with cvc 3000 and rotary evaporator 4.1.4 examples of use 1 4 2 3 5 1 emission condenser with round flask 2 vario ® pump (pc 3001 vario ® pro) 3 controller cvc 3000, built‑in version 4 vacuum hose 5 rotary ev...

  • Page 27

    Installation and connection 27 n°: 999151_en_cvc3000_online/20.07.2017 2 4 7 6 3 5 1 1 wall power supply 2 controller cvc 3000, directly mounted 3 vacuu·bus ® cable 4 vacuum vessel, recipient 5 vacuum valve 6 vacuum hose 7 diaphragm pump, vacuum pump > > install the controller as close as possible t...

  • Page 28: 4.2  Connection

    Installation and connection 28 n°: 999151_en_cvc3000_online/20.07.2017 4.2 connection 4.2.1 electrical connection wall power supply kit* * short-circuit-proof multi-voltage power supply with integrated overload protection and changeable mains plugs. Prepare wall power supply plug 1. Take the wall po...

  • Page 29: Connect to Mains

    Installation and connection 29 n°: 999151_en_cvc3000_online/20.07.2017 connect power supply to the controller > plug female connection of the power supply cable into mains connection of the controller. Consider new connection design: for easy connection, the cvc 3000 of the newest series have a guid...

  • Page 30: 4.2.2  Vacuum Connection

    Installation and connection 30 n°: 999151_en_cvc3000_online/20.07.2017 4.2.2 vacuum connection notice flexible vacuum hoses can contract because of evacuation. > > fix vacuum hose at the connections. > > fix connected components. > > measure and trim the vacuum hose to a length that cares for the ma...

  • Page 31: Connection Examples

    Installation and connection 31 n°: 999151_en_cvc3000_online/20.07.2017 connection examples depending on design and installation the controller provides se‑ veral options for connection to the vacuum system. 3 1 3 2 flexible caoutchouc hose (1) or (2), directly plugged on the hose nozzle (3). 4 5 6 7...

  • Page 32: 4.2.3  Vacuu·bus

    Installation and connection 32 n°: 999151_en_cvc3000_online/20.07.2017 4.2.3 vacuu·bus ® vacuu·bus ® is a system for communication to peripheral ac‑ cessories which can be directly connected to the controller. The‑ se accessory components are self‑configuring by switching on the controller. All vacu...

  • Page 33: Vacuu·bus

    Installation and connection 33 n°: 999151_en_cvc3000_online/20.07.2017 vacuu·bus ® components vacuum sensor vsk 3000 636657 vsp 3000 636163 vacuum gauge vacuu·view 683220 vacuu·view extended 683210 vacuum valve vv‑b 6 674290 (in-line valve) vv‑b 6c 674291 vv‑b 15c, kf 16 674210 vv‑b 15c, kf 25 67421...

  • Page 34: 5.1  Operating Elements

    Operating and display elements 34 n°: 999151_en_cvc3000_online/20.07.2017 5 operating and display elements 5.1 operating elements the operating elements are located on the controller front. Controller figure  see chapter 3.1 vacuum controller cvc 3000 5.1.1 selection knob the selection knob of the ...

  • Page 35: 5.1.3  Key Combinations

    Operating and display elements 35 n°: 999151_en_cvc3000_online/20.07.2017 mode – select operation mode ` with stopped operation: mode menu for selecting the operation mode. Mode – change function/mode ` during running operation: to switch from pump down to vac control and further to auto mode . ` du...

  • Page 36: Bar Graphic

    Operating and display elements 36 n°: 999151_en_cvc3000_online/20.07.2017 5.2 display and user interface after booting the pressure display appears, including bar graphic and preset operation mode. 5.2.1 pressure display 1 2 3 4 1 title bar (or status bar) operation mode ‑ mode ` pump down ` vac con...

  • Page 37: 5.2.2  Display Icons

    Operating and display elements 37 n°: 999151_en_cvc3000_online/20.07.2017 5.2.2 display icons when vacuum control has started additional icons appear on the display. When starting operation icon meaning vacuum control is running (animation) process time; runtime vacuum control (hh:mm:ss) active comp...

  • Page 38: Additional Information

    Operating and display elements 38 n°: 999151_en_cvc3000_online/20.07.2017 status display while operation is running icon meaning pump down – continous pumping pump down: lower pressure limit reached vacuu·lan: pump down to set pressure vac control: for 2‑point control – pump down to set pressure vac...

  • Page 39: Configuration/display

    Operating and display elements 39 n°: 999151_en_cvc3000_online/20.07.2017 active connection to rs232 port audio signal (beep) fault indication (warning symbol) icon meaning flashing: warning! When device connected to sub‑d (option) icon meaning controller in remote mode; controller only controllable...

  • Page 40: Configuration

    Operating and display elements 40 n°: 999151_en_cvc3000_online/20.07.2017 5.2.4 menu display in general the controller includes several menus and submenus, e. G., configuration , function , display... . Submenu 1 3 2 1 titel bar ` menu name 2 menu interface ` selectable functions or submenus (on the...

  • Page 41: 5.3  Handling Cvc 3000

    Operating and display elements 41 n°: 999151_en_cvc3000_online/20.07.2017 5.3 handling cvc 3000 the handling of the controller is menu‑driven. Menus are ac‑ cessed via push buttons on the control panel or via key combina‑ tions. Use the selection knob to select function or menu. Operating steps and ...

  • Page 42: Input (Data Entry)

    Operating and display elements 42 n°: 999151_en_cvc3000_online/20.07.2017 input (data entry) changeable values are positioned on the right side in the display. Text on the ride side accords to content selection like in a drop down list. Exception: menu program , in this menu data and value are edita...

  • Page 43: 6   Operation

    Operation 43 n°: 999151_en_cvc3000_online/20.07.2017 6 operation 6.1 switch‑on/‑off controller switch‑on cvc 3000 v2.Xx 5 initial screen: company logo and firmware version, for approximately 2 seconds. 5 pressure graphic is displayed. Switch‑off > press key on/off 5 controller switched off (display ...

  • Page 44

    Operation 44 n°: 999151_en_cvc3000_online/20.07.2017 6.2 select language and pressure unit 櫓匡 櫓匡 cvc 3000 v2.Xx select language and pressure unit 5 initial screen..

  • Page 45: Mode

    Operation 45 n°: 999151_en_cvc3000_online/20.07.2017 6.3 mode – operation mode the controller is supplied with several operating modes. Only when the controlling process is stopped it is possible to select an operation mode. 6.3.1 select operation mode 5 title bar shows the selected operation mode (...

  • Page 46: 6.3.2  Mode Menu

    Operation 46 n°: 999151_en_cvc3000_online/20.07.2017 6.3.2 mode menu mode menu display 1 3 2 1 title bar menu name 2 selectable operation modes pump down ` continous pump down or ` pump down with pressure and time presetting. ` vario ® : pump down with adjustable motor speed (pumping speed) and cont...

  • Page 47: 6.4  Start Controlling

    Operation 47 n°: 999151_en_cvc3000_online/20.07.2017 6.4 start controlling start vacuum controlling after selecting the required operation mode. The controller works in delivery status with the default set‑ tings of the factory setting. Start controlling 5 controller starts. 5 icons are displayed. 6...

  • Page 48: Venting

    Operation 48 n°: 999151_en_cvc3000_online/20.07.2017 venting the vent button is used to vent the system. A short click on this button will momentarily vent the system as the process contin‑ ues. Holding the vent key for longer than 2 seconds will cause the system to be vented to atmospheric pressure...

  • Page 49: Mode

    Operation 49 n°: 999151_en_cvc3000_online/20.07.2017 examples switch mode 6.5.2 change operation mode during running operation the operation mode can be switchted between pump down , vac control and auto mode 1 by pressing mode key. Switch mode during running operation 5 operation mode switched to v...

  • Page 50: Vac Control

    Operation 50 n°: 999151_en_cvc3000_online/20.07.2017 switch back from vac control to pump down . 45 ° 45 ° 5 title bar displays pump down . Typical applications pump down vac control : semiautomatic distillation. Recommended for applications for which the process vacuum is still to be determined. Fi...

  • Page 51: Graphic

    Operation 51 n°: 999151_en_cvc3000_online/20.07.2017 6.5.3 display graphic (curve) in addition to the bar graphic of the pressure display the display can be switched to a diagram named graphic which shows a pressure vs. Time curve. That graphic curve will only be displayed while operation is run‑ ni...

  • Page 52: Graphic Menu

    Operation 52 n°: 999151_en_cvc3000_online/20.07.2017 graphic menu 3 4 2 1 1 header ` active operation mode. ` vacuum set point; for vac control or auto mode . ` actual vacuum value (actual pressure). ` eelapsed process time. 2 axis – pressure ` unit according to pre‑settings (mbar, torr, hpa). 3 pre...

  • Page 53: 6.6.1  Set Vacuum

    Operation 53 n°: 999151_en_cvc3000_online/20.07.2017 6.6 quick adaption during operation 6.6.1 set vacuum in mode vac control the set vacuum can be adapted directly du‑ ring running operation. Adapt set vacuum  fine tuning 1 detent = 1 pressure value (mbar, torr, hpa) 5 controller controls to new s...

  • Page 54: Pump Down

    Operation 54 n°: 999151_en_cvc3000_online/20.07.2017 6.6.2 motor speed (only vario ® ) in mode pump down the motor speed of a vario ® pump can be adjusted directly during running operation. Pump down – adjust motor speed 5 pump icon with percentage value. 5 vario ® pump runs with adjusted motor spee...

  • Page 55: 7.1  Operation Menus

    Advanced menus and operation 55 n°: 999151_en_cvc3000_online/20.07.2017 7 advanced menus and operation 7.1 operation menus a selected operation mode can be adapted and optimized for the process through the corresponding operation menu. The settings in an operation menu include mainly: motor speed, s...

  • Page 56: 7.1.1  Pump Down

    Advanced menus and operation 56 n°: 999151_en_cvc3000_online/20.07.2017 7.1.1 pump down continous pump down with pressure and time presettings. Menu – pump down parameter meaning speed (%) vario ® : speed settings for pump down. Adjustment range: 1–100; hi* minimum** (mbar, torr, hpa) vacuum set poi...

  • Page 57: 7.1.2  Vac Control

    Advanced menus and operation 57 n°: 999151_en_cvc3000_online/20.07.2017 7.1.2 vac control control to a set vacuum value. Menu – vac control parameter meaning set vacuum (mbar) setting for lower vacuum level for 2‑point control or precisely for vario ® pump. Adjustment range: turbo*; 1–1060 speed (%)...

  • Page 58: Hysteresis Values Auto

    Advanced menus and operation 58 n°: 999151_en_cvc3000_online/20.07.2017 factory settings hysteresis hysteresis values auto set vacuum (mbar) 5 10 50 80 100 200 500 700 900 1000 hysteresis (mbar) 2 2 5 8 9 17 40 55 71 78 7.1.3 auto mode (only valid for vario ® pump) automatic detection and tracking o...

  • Page 59: 7.1.4  Program

    Advanced menus and operation 59 n°: 999151_en_cvc3000_online/20.07.2017 application example – rotary evaporator use minimum to prevent rotary evaporator from receiving re‑eva‑ poration from the flask. Set minimum value to the vapor pressure of the solvent at ambient temperature. 7.1.4 program up to ...

  • Page 60: 7.1.5  Vacuulan

    Advanced menus and operation 60 n°: 999151_en_cvc3000_online/20.07.2017 7.1.5 vacuulan vacuum control, optimized for vacuu·lan ® vacuum networks by vacuubrand. Menu vacuulan parameter meaning set vacuum (mbar) setting for lower vacuum level, which shall be reached easily when the vacuum network is n...

  • Page 61: 7.2  Program Functions

    Advanced menus and operation 61 n°: 999151_en_cvc3000_online/20.07.2017 7.2 program functions in menu program presettings for up to 10 different application scenarios can be stored. Use program for frequently used applications. 7.2.1 open/change program example open program 2 meaning.

  • Page 62: 7.2.2  Edit Program

    Advanced menus and operation 62 n°: 999151_en_cvc3000_online/20.07.2017 5 controller is running with settings of program 2. 5 program 2 displayed in title bar. 7.2.2 edit program open program editor no vac auto 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 0 example call up program editor.

  • Page 63: Explanation Program Editor

    Advanced menus and operation 63 n°: 999151_en_cvc3000_online/20.07.2017 explanation program editor 1 3 4 2 1 title bar menu name 2 no ` number 1–10, sequence of program steps. Hh:mm:ss timer for individual program steps: ` until vacuum value has been reached. ` hold vacuum level. Vac ` preset a vacu...

  • Page 64: Adjustable Parameters

    Advanced menus and operation 64 n°: 999151_en_cvc3000_online/20.07.2017 adjustable parameters hh:mm:ss 00:00:00–99:59:59 vac 0–1060; atm (torr: 0–795; atm) atm = atmosphere; this starting point is always attainable. Vent. Off on step* off on auto* off pump down and boiling point de‑ tection within t...

  • Page 65: Create A Program

    Advanced menus and operation 65 n°: 999151_en_cvc3000_online/20.07.2017 create a program notice input only enabled for 5 seconds. The time frame for inputs is 5 seconds. If this time expires wi‑ thout any input, the edit frame (= input enabled) returns to bar marking. Only input confirmed by selecti...

  • Page 66

    Advanced menus and operation 66 n°: 999151_en_cvc3000_online/20.07.2017 5 5. Turn the selection knob to set the required vacuum value, e. G., atm and then press selection knob to confirm input. 5 for atm settings vent and step will be set automatically and setting for auto will be skipped. 5 bar mar...

  • Page 67: Notice

    Advanced menus and operation 67 n°: 999151_en_cvc3000_online/20.07.2017 8 9 8. Turn the selection knob to set the required vacuum value, e. G., 10 mbar. Afterwards press selection knob repeatedly until the bar marking is placed onto program step 03. 9. For further input do like described above for p...

  • Page 68: 7.2.3  Store Program

    Advanced menus and operation 68 n°: 999151_en_cvc3000_online/20.07.2017 7.2.3 store program > > store the edited program under a free program number. Store program under a program number nr vac auto 01 02 10 03 10 04 500 05 500 10 0 atm 06 5 07 5 08 atm nr vac auto 01 02 10 03 10 04 500 05 500 09 0 ...

  • Page 69

    Advanced menus and operation 69 n°: 999151_en_cvc3000_online/20.07.2017 example store program 5 program stored under program number 5. 5 display switches to pressure display. 7.2.4 display during operation as long as a program is running, the title bar displays additionally the current program step,...

  • Page 70: 7.2.5  Program Memory

    Advanced menus and operation 70 n°: 999151_en_cvc3000_online/20.07.2017 7.2.5 program memory the last used process settings remain in the program memory until switching off the controller = temporary buffer. The program memory provides advantages in practice: operational data in the program memory t...

  • Page 71: How to Use Program Memory

    Advanced menus and operation 71 n°: 999151_en_cvc3000_online/20.07.2017 how to use program memory 1 1. Press mode key. 2. Turn selection knop to select program . 5 title bar: program - . 3. Open the program editor. 5 listet values of the latest run test set‑up appear. > > set atm as first and last p...

  • Page 72: 7.2.6  Program Examples

    Advanced menus and operation 72 n°: 999151_en_cvc3000_online/20.07.2017 7.2.6 program examples example 1 vacuum pump with in‑line isolati‑ on valve: linear pump down to 500 mbar n° program step 01 liniear pump down to 500 mbar within 3 minutes. Limited re‑ producibility because of the undefined init...

  • Page 73: Example 3

    Advanced menus and operation 73 n°: 999151_en_cvc3000_online/20.07.2017 04 because of the check mark at step the controller is venting the system as quickly as possible to atm . Control stops after 1 mi‑ nute. 05 ‑10 not used. Example 3 vacuum pump with in‑line iso‑ lation valve and/or vacuum manage...

  • Page 74: Important!

    Advanced menus and operation 74 n°: 999151_en_cvc3000_online/20.07.2017 7.2.7 sample form for program when loading the factory settings, the data stored in the program memory will be deleted. > > keep important program settings and make note of the values that are listed in the program editor. Impor...

  • Page 75: 7.3  Configuration Menu

    Advanced menus and operation 75 n°: 999151_en_cvc3000_online/20.07.2017 7.3 configuration menu in menu configuration the controller parameters are set. This menu is also for adjusting the vacuum sensor and for loading defaults settings. Call up configuration menu 5 configuration menu displayed. Afte...

  • Page 76: 7.3.1  Content Selection

    Advanced menus and operation 76 n°: 999151_en_cvc3000_online/20.07.2017 7.3.1 content selection the following menu items of configuration can be selected, ac‑ tivated and used. Defaults selection meaning cancel leave menu item without default setting. Load load default settings. If defaults load is ...

  • Page 77: Adjustment

    Advanced menus and operation 77 n°: 999151_en_cvc3000_online/20.07.2017 adjustment selection meaning 1060–700 20–0 adjustment range of a vacuum sensor, internal or ex‑ ternal at atmospheric pressure (1060–700) or under vacuum (20– ~0). For further descriptions about sensor adjustment see chapter: 9....

  • Page 78: Submenu – Sensors

    Advanced menus and operation 78 n°: 999151_en_cvc3000_online/20.07.2017 submenu – sensors in submenu sensors all connected sensors 2 are listed. The inter‑ nal sensor is generally displayed as sensor . External sensors are listed with sensor type name and address. Display meaning inverse sensor = cu...

  • Page 79: Submenu – Rs‑232

    Advanced menus and operation 79 n°: 999151_en_cvc3000_online/20.07.2017 submenu – rs‑232 submenu rs-232 is applied for interface configuration, parame‑ ter adjustments and commands. See also chapter: 10.2 interface commands. Parameter selection meaning baud 19200 default setting for transmission spe...

  • Page 80: 7.4  Function Menu

    Advanced menus and operation 80 n°: 999151_en_cvc3000_online/20.07.2017 7.4 function menu function menu is not for every day use but for special controller parameters, like vacuu·bus ® address assignment or updates. Call up function menu hpa 0t 00:00:00 1234567 140408 5 function menu displayed. Exam...

  • Page 81: 7.4.1  Content Selection

    Advanced menus and operation 81 n°: 999151_en_cvc3000_online/20.07.2017 7.4.1 content selection the following menu items of function can be selected and/or loaded. Int. Air v. Selection meaning auto internal venting valve does not switch, if an external venting valve or vacuum sensor is connected to...

  • Page 82: Update

    Advanced menus and operation 82 n°: 999151_en_cvc3000_online/20.07.2017 update selection meaning cancel quit menu item without updating. Load load controller firmware update. Defaults 3 selection meaning cancel quit menu item without default setting. Normal load default settings – including presetti...

  • Page 83: 7.4.2

    Advanced menus and operation 83 n°: 999151_en_cvc3000_online/20.07.2017 7.4.2 submenu vacuubus (address assignment) notice vacuu·bus ® components always need to be configurated, if several components of the same type are to be connected, e.G., 3 external sensors vsk type. Configuration is equivalent...

  • Page 84: Component

    Advanced menus and operation 84 n°: 999151_en_cvc3000_online/20.07.2017 assign a new address number to a vacuu·bus ® component in the following example a second vsk type sensor receives vsk2 as new communication address code. A new address can be assigned only individually. > connect only the vacuu·...

  • Page 85

    Advanced menus and operation 85 n°: 999151_en_cvc3000_online/20.07.2017 5 new communication address code for second sensor vsk = vsk2 example vacuu·bus assignment 5 frame marking.

  • Page 86

    Advanced menus and operation 86 n°: 999151_en_cvc3000_online/20.07.2017 7.4.3 possible address configurations vacuu·bus elements **address n° abbreviation in‑line suction valve 1–4 isol.V. _ coolant valve 1–4 waterv. _ venting valve (air admittance valve) 1–4 air v. _ vms module 1–4 vms _ fault indi...

  • Page 87: Vac Control

    Advanced menus and operation 87 n°: 999151_en_cvc3000_online/20.07.2017 7.5 differential pressure measurement a differential pressure between two pressure sensors can be determined and displayed between the internal pressure sen‑ sor and an external sensor 4 or between two external sensors 4 see cha...

  • Page 88: 8   Resolving Problems

    Resolving problems 88 n°: 999151_en_cvc3000_online/20.07.2017 8 resolving problems technical support > to identify errors and potential remedies, please refer to the troubleshooting table: fault – cause – remedy . In case you need additional assistance, please contact our service department. 8.1 err...

  • Page 89

    Resolving problems 89 n°: 999151_en_cvc3000_online/20.07.2017 combinations of flashing display icons icon flash rate fault and meaning beep when sound on ` limit pressure reached 1x ` overpressure 1x ` process time elapsed 1x + ` venting valve 2x + ` in‑line suction valve 3x + ` coolant valve 4x ` e...

  • Page 90: Fault

    Resolving problems 90 n°: 999151_en_cvc3000_online/20.07.2017 8.2 fault – cause – remedy fault ` possible cause remedy personnel sensitive process not controllable ` motor speed too high. ` pumping speed too high. Reduce motor speed. User, specialist frequent error messa‑ ges of connected com‑ ponen...

  • Page 91: Fault

    Resolving problems 91 n°: 999151_en_cvc3000_online/20.07.2017 fault ` possible cause remedy personnel in‑line suction valve icon flashes ` in‑line suction valve remo‑ ved. ` plug disconnected. ` in‑line suction valve defective. Check the connection. Check plug connection. Replace defective parts. Re...

  • Page 92: Fault

    Resolving problems 92 n°: 999151_en_cvc3000_online/20.07.2017 fault ` possible cause remedy personnel no display ` controller switched off. ` power supply disconnec‑ ted. ` power supply not cor‑ rectly connected. ` mains voltage failure. ` controller defective. ` cable break. Switch on the controlle...

  • Page 93: Fault

    Resolving problems 93 n°: 999151_en_cvc3000_online/20.07.2017 fault ` possible cause remedy personnel sensors submenu is permanently displayed ` submenu sensors... Does not automatically switch back to previous display. Select the required sen‑ sor by turning and pressing selection knob. User, speci...

  • Page 94: 8.3  Controller Reset

    Resolving problems 94 n°: 999151_en_cvc3000_online/20.07.2017 automatic reset reset after action 8.3 controller reset auto reset the following error indications will be reset automatically with remedy: overpressure process time elapsed limit pressure reached error air admittance valve error peltroni...

  • Page 95: Load Default Settings

    Resolving problems 95 n°: 999151_en_cvc3000_online/20.07.2017 > > note the settings of stored programs, before loading default . Load default settings load factory settings important!.

  • Page 96

    Resolving problems 96 n°: 999151_en_cvc3000_online/20.07.2017 8.4 error of external components error messages for defective external components such as in‑ line suction valve, vacuum sensor, etc. Cannot be reset. > replace defective accessories or > send defective accessories for repair to your loca...

  • Page 97: 9.1  Cleaning

    Cleaning and maintenance 97 n°: 999151_en_cvc3000_online/20.07.2017 9 cleaning and maintenance 9.1 cleaning this chapter does not contain descriptions for the deconta‑ mination of the controller. This chapter describes only simple cleaning and care measures. 9.1.1 controller clean surface > clean so...

  • Page 98: 9.2  Sensor Readjustment

    Cleaning and maintenance 98 n°: 999151_en_cvc3000_online/20.07.2017 9.2 sensor readjustment notice for readjustment the reference pressures need to be known with certainty in the pressure range 20 – 700 mbar (15 – 525 torr) no adjustment is possible. > > check the accuracy of the pressure sensor in ...

  • Page 99: Adjustment Under Vacuum

    Cleaning and maintenance 99 n°: 999151_en_cvc3000_online/20.07.2017 adjustment under vacuum an adjustment under vacuum is only possible if the pressure is lower than 1. Evacuate the measurement connection of the controller or in case the connected external vacuum sensor vsk 3000 to a pressure adjust...

  • Page 100: 2. Call Up Menu

    Cleaning and maintenance 100 n°: 999151_en_cvc3000_online/20.07.2017 adjustment at a reference pressure instead of adjustment under vacuum to a pressure ( within the range of 0 – 20 mbar (0 – 15 torr) is possible. 1. Evacuate the measurement connection of the controller or in case the connected exte...

  • Page 101: 10  Appendix

    Appendix 101 n°: 999151_en_cvc3000_online/20.07.2017 10 appendix 10.1 technical information product vacuum controller vacuum controller cvc 3000 internal vacuum sensor ceramic diaphragm (alumina), capacitive, gas independent, absolute pressure 10.1.1 technical data ambient conditions (us) working te...

  • Page 102

    Appendix 102 n°: 999151_en_cvc3000_online/20.07.2017 vacuum data cvc 3000, internal vacuum sensor (us) measuring range, absolute 1080–0,1 mbar 810–0.1 torr max. Control range 1060–0,1 mbar 795–0.1 torr resolution 0,1 mbar 0.1 torr max. Admissible media temperature (gas): temporarily 80 °c 176°f cont...

  • Page 103

    Appendix 103 n°: 999151_en_cvc3000_online/20.07.2017 display type lc display (lcd) brightness control yes pressure display switchable: mbar, torr, hpa weight and dimensions* (us) weight (built‑in) 440 g 0.97 lb weight with foot (table top) 570 g 1.3 lb dimensions 123 mm x 124 mm x 83 mm 5 in. X 5 in...

  • Page 104: 10.1.3 Rating Plate

    Appendix 104 n°: 999151_en_cvc3000_online/20.07.2017 rating plate 10.1.3 rating plate > > in case of malfunction, please note type and serial number on the rating plate. > > when contacting our service department, name us product type and serial number. With this information we can offer selective s...

  • Page 105: 10.2  Interface Commands

    Appendix 105 n°: 999151_en_cvc3000_online/20.07.2017 10.2 interface commands the command set is based on namur recommendations. In the delivery state it is fully compatible with the previous controller cvc 2000. Operation programs for cvc 2000 are able to communicate with cvc 3000 (pay attention to ...

  • Page 106: Command Operation

    Appendix 106 n°: 999151_en_cvc3000_online/20.07.2017 10.2.2 read commands (cvc 2000) command operation reply description in_pv_1 actual pressure xxxx mbar/hpa/torr unit corresponding to default settings in_pv_2 motor speed xx.X hz actual motor speed in_cfg default settings 0xxxx vacuu·lan 1xxxx cont...

  • Page 107: Command Operation

    Appendix 107 n°: 999151_en_cvc3000_online/20.07.2017 10.2.3 write commands (cvc 2000) command operation parameter description out_mode operation mode 1 continuous pumping 2 controls without auto mode 3 controls by auto mode 30 optional: sensitivity: low 31 optional: sensitivity: normal 32 optional: ...

  • Page 108: Command Operation

    Appendix 108 n°: 999151_en_cvc3000_online/20.07.2017 10.2.4 read commands (cvc 3000) command operation reply description in_pv_1 actual pressure xxxx.X (x.Xexx for pirani) mbar/hpa/torr unit corresponding to default settings; with decimal place for vsk or exponenti‑ ally for pirani in_pv_sx actual p...

  • Page 109: Command Operation

    Appendix 109 n°: 999151_en_cvc3000_online/20.07.2017 command operation reply description in_cfg pre‑settings xxxxxxxx1xxxxxxx coolant valve connected xxxxxxxxx0xxxxxx air admittance valve not connected xxxxxxxxx1xxxxxx air admittance valve connected xxxxxxxxxx0xxxxx fault indicator not connected xxx...

  • Page 110: Command Operation

    Appendix 110 n°: 999151_en_cvc3000_online/20.07.2017 command operation reply description in_err error status xxxx1xxxx overpressure xxxxx0xxx no level sensor error xxxxx1xxx level sensor error xxxxxx0xx no external error xxxxxx1xx external error xxxxxxx0x catch pot not full xxxxxxx1x catch pot full ...

  • Page 111: Command Operation

    Appendix 111 n°: 999151_en_cvc3000_online/20.07.2017 10.2.5 write commands (cvc 3000) command operation parameter description out_mode operation mode 0 vacuu·lan 1 continuous pumping 2 vac control 3 auto mode 30 optional: sensitivity: low 31 optional: sensitivity: normal 32 optional: sensitivity: hi...

  • Page 112: Command Operation

    Appendix 112 n°: 999151_en_cvc3000_online/20.07.2017 command operation parameter description out_sp_p4y step 0 no step in program step y (0.....9) 1 step in program step y (0......9) out_sp_p5y auto 0 no auto in program step y (0......9) 1 auto in program step y (0......9) 2 auto in program step y (...

  • Page 113: 10.3  Ordering Information

    Appendix 113 n°: 999151_en_cvc3000_online/20.07.2017 10.3 ordering information vacuum controller order‑n° cvc 3000 table top version 683160 cvc 3000 built‑in version 636595 cvc 3000 + vsp 3000 (package for fine vacuum control) 635983 spare parts order‑n° vacuum sensor (vacuum gauge head) vsk 3000, 1...

  • Page 114: Source of Supply

    Appendix 114 n°: 999151_en_cvc3000_online/20.07.2017 accessories order‑n° selection knob 612091 plug‑in rubber foot 638901 spring clip 636782 wall plug power supply 30w 24v; interchangeable mains plugs 612090 hose nozzle 636045 hose 636046 locking ring 10 mm for knurled nut m14 x 1 (637657) 637658 r...

  • Page 115: 10.4  Service

    Appendix 115 n°: 999151_en_cvc3000_online/20.07.2017 service range 10.4 service take advantage of the comprehensive service range of vacuubrand gmbh + co kg. Service in detail product guidance and practical solutions, fast delivery of spare parts and accessories, professional maintenance, immediate ...

  • Page 116: 10.5  Glossary

    Appendix 116 n°: 999151_en_cvc3000_online/20.07.2017 10.5 glossary hi mode scores maximum pumping speed and low ultimate vacuum with the pump and optimum speed for the respective pressure (automatic speed reduction at ultimate vacuum). Hysteresis regulates control performance of 2‑point control in m...

  • Page 117: 10.6  Index

    Appendix 117 n°: 999151_en_cvc3000_online/20.07.2017 10.6 index a abbreviations . . . . . . . . . . . . . 11 action step . . . . . . . . . . . . . . . 10 active reset. . . . . . . . . . . . . . . 94 adapt set vacuum. . . . . . . . . . 53 additional icons . . . . . . . . . . . 10 additional notes . ....

  • Page 118

    Appendix 118 n°: 999151_en_cvc3000_online/20.07.2017 q quality standards . . . . . . . . . . 15 r rating plate . . . . . . . . . . . . . 104 read command . . . . . . . . . . 106 reference sensors . . . . . . . . . 78 remote. . . . . . . . . . . . . . . . . . 79 requirements for services . . . 18 res...

  • Page 119: 10.7  Certifications

    Appendix 119 n°: 999151_en_cvc3000_online/20.07.2017 10.7 certifications 10.7.1 ec declaration of conformity eu‑konformitätserklärung ec declaration of conformity déclaration ce de conformité hersteller / manufacturer / fabricant: vacuubrand gmbh + co kg · alfred‑zippe‑str. 4 · 97877 wertheim · germ...

  • Page 120: 10.7.2 Us/can Certificate

    Appendix 120 n°: 999151_en_cvc3000_online/20.07.2017 10.7.2 us/can certificate.

  • Page 121

    Appendix 121 n°: 999151_en_cvc3000_online/20.07.2017 declaration of conformity – china rohs 2 version 01 of april 2017 / aw copyright 2017 declaration of conformity – china rohs 2 vacuubrand gmbh + co kg has made reasonable efforts to ensure that hazardous mate‑ rials and substances may not be used ...

  • Page 122

    Appendix 122 n°: 999151_en_cvc3000_online/20.07.2017 declaration of conformity – china rohs 2 version 01 of april 2017 / aw copyright 2017 注释： 此表格适用于所有产品。以上列出的元件或组件不一定都属于所附产品的组成。 note: table applies to all products. Some of the components or parts listed above may not be part of the enclosed product...

  • Page 123

    123 n°: 999151_en_cvc3000_online/20.07.2017.

  • Page 124

    Technology for vacuum systems manufacturer: vacuubrand gmbh + co kg alfred‑zippe‑str. 4 97877 wertheim germany phone: head office +49 9342 808‑0 sales +49 9342 808‑5550 service +49 9342 808‑5660 fax: +49 9342 808‑5555 e‑mail: info@vacuubrand.Com web: www.Vacuubrand.Com version : 999151_en_cvc3000_on...