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- VEGABAR 52
- Operating instructions manual
Vega VEGABAR 52 Operating instructions manual
Summary of VEGABAR 52
Page 1
Operating instructions pressure transmitter with certec ® measuring cell vegabar 52 4 … 20 ma document id: 36716.
Page 2: Contents
2 contents vegabar 52 • 4 … 20 ma 36716-en-130321 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..................................................................
Page 3
3 contents vegabar 52 • 4 … 20 ma 36716-en-130321 8.4 exchanging the electronics module ................................................................................ 38 8.5 software update ...............................................................................................................
Page 4: 1 About This Document
4 1 about this document vegabar 52 • 4 … 20 ma 36716-en-130321 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleasereadthisinforma- ...
Page 5: 2 For Your Safety
5 2 for your safety vegabar 52 • 4 … 20 ma 36716-en-130321 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the requi...
Page 6
6 2 for your safety vegabar 52 • 4 … 20 ma 36716-en-130321 2.6 ce conformity thisdevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byattachingthecemark,vegaprovidesaconfirmationof successfultesting.Youcanfindthececonformitydeclarationinthe downloadareaof"www.Vega.Com". 2.7 measuring ra...
Page 7: 3 Product Description
7 3 product description vegabar 52 • 4 … 20 ma 36716-en-130321 3 product description 3.1 configuration the scope of delivery encompasses: • vegabar 52 process pressure transmitter • documentation – this operating instructions manual – testcertificateforpressuretransmitters – safetymanual31637"vegaba...
Page 8
8 3 product description vegabar 52 • 4 … 20 ma 36716-en-130321 2 1 13 10 5 4 3 6 7 8 9 11 12 14 fig. 2: layout of the type label (example) 1 instrument type 2 product code 3 approvals 4 measuring range 5 process pressure 6 process temperature 7 electronics, voltage supply 8 protection rating 9 order...
Page 9
9 3 product description vegabar 52 • 4 … 20 ma 36716-en-130321 the certec ® measuring cell is also equipped with a temperature sensor. The temperature value can be displayed via the display and adjustment module as well as processed via the signal output (with digital versions). As a standard featur...
Page 10
10 3 product description vegabar 52 • 4 … 20 ma 36716-en-130321 uptothetimeofinstallation,thepackagesmustbeleftclosedand stored according to the orientation and storage markings on the outside. Unlessotherwiseindicated,thepackagesmustbestoredonlyunder the following conditions: • not in the open • dr...
Page 11: 4 Mounting
11 4 mounting vegabar 52 • 4 … 20 ma 36716-en-130321 4 mounting 4.1 general instructions make sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process pre...
Page 12
12 4 mounting vegabar 52 • 4 … 20 ma 36716-en-130321 2 1 2 1 2 1 1 2 fig. 4: position of the filter element 1 filter element 2 blind plug caution: duetothefiltereffect,thepressurecompensationistimedelayed. When opening/closing the housing cover quickly, the measured value can change for a period of ...
Page 13
13 4 mounting vegabar 52 • 4 … 20 ma 36716-en-130321 4.2 mounting steps formountingvegabar52,aweldedsocketisrequired.Youcanfind thesecomponentsinthesupplementaryinstructionsmanual"welded socket and seals". Usethesealfittingbelongingtotheinstrument,orincaseofnpt connections, a high-resistance sealing...
Page 14
14 4 mounting vegabar 52 • 4 … 20 ma 36716-en-130321 tip: mount the wall mounting plate so that the cable entry of the socket housing points downward. The socket housing can be displaced by 180° to the wall mounting plate. Warning: the four screws of the socket housing must only be hand screwed. A t...
Page 15
15 5 connecting to power supply vegabar 52 • 4 … 20 ma 36716-en-130321 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges are expected, overvoltage arresters s...
Page 16
16 5 connecting to power supply vegabar 52 • 4 … 20 ma 36716-en-130321 housing.Thiswouldinfluencethestabilityoftheconnectionandthe tightness of the housing. If screened cable is necessary, connect the cable screen on both ends to ground potential. In the sensor, the screen must be connected directly...
Page 17
17 5 connecting to power supply vegabar 52 • 4 … 20 ma 36716-en-130321 8. Press down the opening levers of the terminals, you will hear the terminal spring closing 9. Check the hold of the wires in the terminals by lightly pulling on them 10. Connect the screen to the internal ground terminal, conne...
Page 18
18 5 connecting to power supply vegabar 52 • 4 … 20 ma 36716-en-130321 2 1 display 4...20ma 1 2 fig. 8: electronics and connection compartment, single chamber housing 1 spring-loaded terminals for voltage supply 2 ground terminal for connection of the cable screen 1 1 2 4...20ma display fig. 9: wiri...
Page 19
19 5 connecting to power supply vegabar 52 • 4 … 20 ma 36716-en-130321 5.5 wiring plan, external housing with version ip 68 fig. 11: vegabar 52 in ip 68 version 25 bar and axial cable outlet, external housing 1 2 3 4 6 3 4 1 2 5 fig. 12: connection of the sensor in the housing socket 1 brown 2 blue ...
Page 20
20 5 connecting to power supply vegabar 52 • 4 … 20 ma 36716-en-130321 2 3 display 4...20ma 1 2 1 fig. 13: electronics and connection compartment 1 spring-loaded terminals for voltage supply 2 ground terminal for connection of the cable screen 3 cable gland to the sensor 1 1 2 4...20ma display fig. ...
Page 21: Module Plicscom
21 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 6 set up with the display and adjustment module plicscom 6.1 short description the display and adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in the f...
Page 22
22 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 fig. 15: insert display and adjustment module note: ifyouintendtoretrofittheinstrumentwithadisplayandadjustment module for continuous measured value indication, a higher cover with an inspection glass ...
Page 23
23 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 – save value • [->] key to select: – menu change – select list entry – select editing position • [+] key: – change value of the parameter • [esc] key: – interrupt input – jump to next higher menu the s...
Page 24
24 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 the actual measured value is also displayed in the menu items for min./max. Adjustment. In this menu item you select the adjustment unit as well as the unit for the temperature indication in the displa...
Page 25
25 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 density 0001000 kg/dm³ 6. Enter the requested density value with [->] and [+],confirmwith [ok] and move to position correction with [->]. The adjustment unit is thus switched over from bar to m. Procee...
Page 26
26 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 iftheadjustmentrangesareexceeded,themessage"outside param- eter limits"appears.Theeditingprocedurecanbeabortedwith[esc] or the displayed limit value can be accepted with [ok]. Proceed as follows: 1. Ed...
Page 27
27 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 the display and adjustment module enables the adjustment without fillingorpressure.Thankstothis,youcancarryoutyoursettings already in the workshop without the instrument having to be installed. The act...
Page 28
28 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 the adjustment unit is thus switched over from bar to mbar. Proceed as follows to select the temperature unit: 4) 1. Activate the selection with [ok]andselect"temperature unit with [->]. 2. Activate th...
Page 29
29 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 proceed as follows: 1. Editthembarvalueinthemenuitem"span"with[ok]. Span 100.0 % p = +1000.0 mbar 0000.0 mbar information: the displayed pressure for 100 % corresponds to the nominal meas- uring range ...
Page 30
30 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 the following data are read out or written with this function: • measured value presentation • adjustment • damping • linearizationcurve • sensor-tag • displayed value • display unit • scaling • curren...
Page 31
31 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 menu section function resetvalue display displayed value 1 bar displayed value 2 % display unit volume/l scaling 0.00 to 100.0 decimal point indication 8888.8 service current output - charac- teristics...
Page 32
32 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 basic adjustment ▶ basic adjustment 1 display diagnostics service info unit 1.1 unitofmeasurement bar ▼ temperature unit °c ▼ position correction 1.2 offset p = 0.2 mbar 0000 mbar min. Adjustment 1.3 0...
Page 33
33 6 set up with the display and adjustment module plicscom vegabar 52 • 4 … 20 ma 36716-en-130321 service basic adjustment 4 display diagnostics ▶ service info current output 4.1 characteristic: 4-20 ma ▼ fail.Mode: ▼ min. Current: 3.8 ma ▼ max. Current: 20.5 ma ▼ simulation 4.2 start simulation ▼ ...
Page 34: Adjustment Programs
34 7 set up with pactware and other adjustment programs vegabar 52 • 4 … 20 ma 36716-en-130321 7 set up with pactware and other adjustment programs 7.1 connectthepcviavegaconnect 3 1 2 fig. 17: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegaconnect 3 sensor 7...
Page 35
35 8maintenanceandfaultrectification vegabar 52 • 4 … 20 ma 36716-en-130321 8 maintenanceandfaultrectification 8.1 maintain if the instrument is used properly, no special maintenance is required in normal operation. Insomeapplications,productbuilduponthediaphragmcaninfluence the measuring result. De...
Page 36
36 8maintenanceandfaultrectification vegabar 52 • 4 … 20 ma 36716-en-130321 error code cause rectification 4 … 20 ma signal not stable levelfluctuations – set the integration time via the display and adjustment module or pactware no atmospheric pres- sure compensation – check the pressure compensati...
Page 37
37 8maintenanceandfaultrectification vegabar 52 • 4 … 20 ma 36716-en-130321 f perf =√((f t ) 2 + (f kl ) 2 + (f a ) 2 ) with: • f total : total deviation • f perf : basic accuracy • f stab : long-term drift • f t :temperaturecoefficient(influenceofmediumorambient temperature) • f kl : deviation • f ...
Page 38
38 8maintenanceandfaultrectification vegabar 52 • 4 … 20 ma 36716-en-130321 total deviation analogue output signal absolute: f total = 0.365 % x 8 bar/100 % = 29.2 mbar 8.4 exchanging the electronics module in case of a defect, the electronics module can be exchanged by the user against an identical...
Page 39
39 8maintenanceandfaultrectification vegabar 52 • 4 … 20 ma 36716-en-130321 data and displays the actual hardware and software version of the sensor. This takes approximately 60 s. Pushthebutton"update software"andselectthepreviouslyextracted hexfile.Thenthesoftwareupdatecanbestarted.Theadditionalfi...
Page 40: 9 Dismounting
40 9 dismounting vegabar 52 • 4 … 20 ma 36716-en-130321 9 dismounting 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel, high temperatures, corrosive or toxic products etc. Takenoteofchapters"mounting"and"connecting to pow...
Page 41: 10 Supplement
41 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 10 supplement 10.1 technical data general data parameter, pressure gauge pressure, absolute pressure, vacuum measuring principle ceramic-capacitive, dry measuring cell communication interface i²c bus materials and weights material 316l correspo...
Page 42
42 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 Ʋ connection cable with ip 68 1 bar version pe weight approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending on process fitting output variable output signal 4 … 20 ma signal resolution 1.6 µa failure signal output current ma value unchanged 20.5 ma...
Page 43
43 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 Ʋ span -120 … +120 % 7) Ʋ differencebetweenzeroandspan max. 120 % of the nominal range recommended max. Turn down 10 : 1 (no limitation) nominalmeasuringrangesandoverloadcapabilityinbar/kpa thespecificationsareonlyanoverviewandrefertothemeasuri...
Page 44
44 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 thespecificationsareonlyanoverviewandrefertothemeasuringcell.Limitationsduetothema- terialandversionoftheprocessfittingarepossible.Thespecificationsonthenameplateapply. Nominalrange overload capacity, max. Pressure overload capacity, min. Pres-...
Page 45
45 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 reference installation position upright, diaphragm points downward influenceoftheinstallationposition deviation determined according to the limit point method according to iec 60770 8) applies to the digitalsignaloutput(hart,profibuspa,foundati...
Page 46
46 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 0,15 % -0,15 % -40°c -20°c 20°c 40°c 60°c 80°c fig. 19: thermal change, current output long-termstability(accordingtodin16086andiec60770-1) applies to digital hart interface as well as to analogue current output 4 … 20 ma under refer- encecondi...
Page 47
47 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 product temperature depending on the measuring cell seal 9) measuring cell seal product temperature - standard version product temperature - version with extended temperature range fkm (vp2/a) -20 … +120 °c (-4 … +248 °f) -20 … +150 °c (-4 … +3...
Page 48
48 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 Ʋ wire resistance Ʋ tensile strength > 1200 n (270 pounds force) Ʋ standard length 5 m (16.4 ft) Ʋ max. Length 1000 m (3281 ft) Ʋ min. Bending radius at 25 °c/77 °f 25 mm (0.985 in) Ʋ diameter approx. 8 mm (0.315 in) Ʋ colour - non-ex version b...
Page 49
49 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 Ʋ non-ex instrument 12 … 36 v dc Ʋ ex-ia instrument 12 … 30 v dc Ʋ exd instrument 18 … 36 v dc operating voltage with illuminated display and adjustment module Ʋ non-ex instrument 20 … 36 v dc Ʋ ex-ia instrument 20 … 30 v dc Ʋ exd instrument 20...
Page 50
50 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 functional safety according to iec 61508-4 Ʋ single channel architecture (1oo1d) up to sil2 Ʋ double channel diversitary redundant architecture (1oo2d) up to sil3 youcanfinddetailedinformationinthesuppliedsafetymanualoftheinstrumentseriesorunde...
Page 51
51 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 aluminium housing 2 1 ø 86 mm (3.39") ~ 116 mm (4.57") 116 mm (4.57" ) m20x1,5 m20x1,5/ ½ npt ~ 87 mm (3.43") m16x1,5 ø 86 mm (3.39") 120 mm (4.72" ) m20x1,5/ ½ npt fig. 22: housing versions in protection ip 66/ip 68 (0.2 bar) - with integrated...
Page 52
52 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 stainless steel housing ~ 69 mm (2.72") ø 79 mm (3.11") 117 mm (4.61" ) m20x1,5/ ½ npt ~ 59 mm (2.32") ø 80 mm (3.15") 112 mm (4.41" ) m20x1,5/ ½ npt ~ 87 mm (3.43") ø 86 mm (3.39") 120 mm (4.72" ) m20x1,5/ ½ npt m16x1,5 3 2 1 fig. 24: housing ...
Page 53
53 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 external housing with version ip 68 1 2 65 mm (2.68") 68 mm (2.6 8" ) 92 mm (3.6 2" ) 42mm (1.65") 40mm (1.57") ~ 66 mm (2.60") 59 mm (2.3 2" ) 110 mm x 90 mm (4.33" x 3.54") fig. 26: ip 68 version with external housing - plastic version 1 late...
Page 54
54 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,threadedfitting1 gi gm/gn gv/gc gb gs gl/gu g½a g¼a g½a g¼a g½a ½ "npt m20x1,5 sw 27 mm (1 1 / 16 ") g½a 23 mm ( 29 / 32 ") 73 mm (2 7 / 8 ") 70 mm (2 3 / 4 ") 17 mm ( 43 / 64 ") 85 mm (3 11 / 32 ") 17 mm ( 43 / 64 ") 3 mm ( 1 / 8 ") ...
Page 55
55 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,threadedfitting2 gf ge gw gg sw46 sw55 g1 ½ a g2 a g1 ½ a 50 mm (1.97" ) 55 mm (2.17" ) 22 mm (0.87" ) sw60 57 mm (2.24" ) 30 mm (1.18" ) 25 mm (0.87" ) ø 55 mm (2.17") ø 68 mm (2.68") ø 60 mm (2.36") sw 46 1 ½”npt 50 mm (1.97" ) 22 m...
Page 56
56 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,hygienicfitting1 sw46 51 mm (2 1 / 64 ") 51 mm (2 1 / 64 ") 51 mm (2 1 / 64 ") 60 mm (2 23 / 64 ") ø 64 mm (2 33 / 64 ") ø 51 mm (2 1 / 64 ") ø 78 mm (3 5 / 64 ") ø 78 mm (3 5 / 64 ") 55 mm (2 11 / 64 ") ø 66 mm (2 19 / 32 ") ø 105 mm...
Page 57
57 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,hygienicfitting2 sw46 50 mm (1 31 / 32 ") 51 mm (2 1 / 64 ") 60 mm (2 23 / 64 ") 51 mm (2 1 / 64 ") 51 mm (2 1 / 64 ") ø 78 mm (3 5 / 64 ") ø 92 mm (3 5 / 8 ") ø 92 mm (3 5 / 8 ") ø 74 mm (2 29 / 32 ") ø 84 mm (3 5 / 16 ") ø 84 mm (3 ...
Page 58
58 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,flangeconnection 3.46" 4.02" 5.43" 0.12" 0.12" 0.12" 4xø 0.71" 4xø 0.71" 8xø 0.71" 4.33" 4.92" 6.30" 5.91" 6.50" 7.87" 0.71" 0.79" 0.95" 5” 0.13" 8xø 0.75" 6" 0.94" 7.5" dn mm pn d k b ea 40 40 150 18 110 fb 50 40 165 20 125 d2 4xø18 ...
Page 59
59 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,threadedfittingforpaperindustry m 44 x 1,25 sw 46 mm ( 1.81 ") m 56 x 1,25 m 48 x 1,5 sw 60 mm ( 2.36 ") sw 50 mm ( 1.97 ") dg ba/bb be 21 mm (0.83" ) 52 mm (2.05" ) 21 mm (0.83" ) 52 mm (2.05" ) 56 mm (2.21" ) 103 mm (4.06" ) 125 mm ...
Page 60
60 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,flangeconnectionforpaperindustry1 fg tr ts ew 158 mm (6.22" ) 40 mm (1.58" ) ø 38 mm (1.50") ø 59 mm (2.32") ø 48 mm (1.89") ø 32...60 mm (1.26...2.36") ø 48...90 mm (1.89...3.54") 52 mm (2.05" ) 24 mm (0.95" ) 30...300 mm (1.18...11....
Page 61
61 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 vegabar52,flangeconnectionforpaperindustry2 43 mm (1.69" ) ø 48 mm (1.89") 23 mm (0.91" ) 43 mm (1.69" ) ø 48 mm (1.89") 23 mm (0.91" ) 50 mm (1.97") 50 mm (1.97") 115 mm (4.53") 115 mm (4.53" ) 68 mm (2.68" ) 68 mm (2.68" ) ft ev fig. 35: vega...
Page 62
62 10 supplement vegabar 52 • 4 … 20 ma 36716-en-130321 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien sind w...
Page 63: Index
63 index vegabar 52 • 4 … 20 ma 36716-en-130321 index a accessories – display and adjustment module 10 – flanges 10 – measuring instrument holder 10 – protective cover 10 application area 8 c cable entry 15 cable screening 16 check output signal 35 connection cable 15 connection vegaconnect – direct...
Page 64
Printing date: 36716-en-130321 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice © vega grieshaber kg, schilt...